The purpose of this study is to improve the mechanical properties and develop manufacturing technology through self-soluble alloy powder flame spray coating on the surface of a run-out table roller for hot rolling. The roller surface of the run-out table should maintain high hardness at high temperatures and possess high wear, corrosion, and heat resistances. In addition, sufficient bonding strength between the thermal spray coating layer and base material, which would prevent the peel-off of the coating layer, is also an important factor. In this study, the most suitable powder and process for roll manufacturing technology are determined through the initial selection of commercial alloy powder for roll manufacturing, hardness, component analysis, and bond strength analysis of the powder and thermal spray coating layer according to the powder.

Green-emitting Ba1.468Sr0.5SiO4 : Eu0.012, Y0.02 phosphor powders under long-wavelength ultraviolet light were prepared via high-temperature flame spray pyrolysis from spray solutions with and without NH4Cl flux. The effects of the temperature of the diffusion flame and the NH4Cl flux on the morphologies, crystal structures and photoluminescence intensities of the Ba1.468Sr0.5SiO4 : Eu0.012, Y0.02 phosphor powders were investigated. The phosphor powders obtained from the spray solution with the NH4Cl flux had higher photoluminescence intensities compared to phosphor powders obtained from the spray solution without the flux. The photoluminescence intensity of the phosphor powders obtained from the spray solution without the flux decreased as the flow rate of the fuel gas increased. On the other hand, the photoluminescence intensity of the phosphor powders obtained from the spray solution with the flux increased as the flow rate of the fuel gas increased. The difference of in the phase purity and morphology of the powders affected the photoluminescence intensities of the phosphor powders.

Correlations between in-flight particle, splat and coating microstructure of thermally sprayed Ni20Cr were investigated. Flame spray and arc spray systems were employed for spraying Ni20Cr powder and Ni20Cr wire, respectively. The results showed that the arc spray process produced a broader size distribution for both in-flight particles and splats compared to flame process. Flower-like splat morphology was obtained from the arc spray whereas a pancake-like splat was obtained by flame spray. Ni20Cr coating sprayed by arc process had a denser microstructure, lower porosity and better adhesion at the interface.

Boilers and diesel engines have many problems because their exhaust particles, i.e., soot have lots of bad influence on environment. And it's spray and flame have fundamentally axial symmetric shape. To investigate the relationship between fuel concentration distribution of spray and soot concentration distribution as well as temperature distribution of flame, we made a axial symmetric two phase spray-flame and analyzed the structure of is. The measuring method is the principle of the light extinction method for the spray-flame and onion peeling model is applied to analyze the radial distribution of fuel and soot concentration. The temperature of flame is measured by ø 0.4mm Pt-Pt.RH 3% thermocouple. The oils for the experiments are diesel oil and 10% water emulsified diesel oil. It was found that the soot concentration becomes higher as it comes near to the center of flame, and the fuel concentration does, too. And the soot concentration level of diesel oil is generally higher than that of the 10% water emulsified fuel. The maximum flame temperature of diesel oil is 1,170℃, however, 10% water emulsified diesel oil is 1,270℃.

전자식전발분사노즐로 급속압축장치 내에서 실현한 축대칭 자유분무.화염에 고속도 사진의 화상해석을 적용하여 다음과 같은 결론을 얻었다. 1. 고속도 사진의 화상해석에 의해 구한 디이젤분무의 축방향의 연료농도분포는 분무의 선단부를 제외하면 준정상이론에 의한 분포와 정성적으로 일치한다. 2. 화염중심축방향의 그을음 농도는 연과의 농도가 비교적 낮은 분무의 선단부에서 높은 농도를 나타내며, 그 농도는 거의 분사종료시에 최대로 되어, 그 후 시간경과에 따라 저하한다. 3. 양파모델을 축대칭 분무.화염에 적용하여 분무.화염내부의 반경방향의 그을음 농도와 연료농도분포를 비교해 보면 그을음 농도의 가장 높은 부분은 연료농도가 가장 높은 중심부보다 화염반경의 2/3의 위치에서 최대로 되었다