본 논문에서는 딥러닝을 활용하여 복합재 적층판의 파괴 모드를 결정하는 방법을 제안하였다. 수많은 엔지니어링 응용 분야에서 적층 복합재의 사용이 증가함에 따라 무결성과 성능을 보장하는 것이 중요해졌다. 그러나 재료의 이방성으로 인해 복잡하게 나타나 는 파괴모드를 식별하는 것은 도메인 지식이 필요하고, 시간이 많이 드는 작업이다. 따라서 이러한 문제를 해결하기 위해 본 연구에서 는 인공 지능(AI) 기술을 활용하여 적층 복합재의 파괴 모드 분석을 자동화하는 것을 목표로 하였다. 이 목표를 달성하기 위해 적층된 복합재에서 파손된 인장 시험편의 주사 전자 현미경(SEM) 이미지를 얻어 다양한 파괴 모드를 확보하였다. 이러한 SEM 이미지는 섬 유 파손, 섬유 풀아웃, 혼합 모드 파괴, 매트릭스 취성 파손 및 매트릭스 연성 파손과 같은 다양한 파손 모드를 기준으로 분류하였다. 다 음으로 모든 클래스의 집합 데이터를 학습, 테스트, 검증 데이터 세트로 구분하였다. 두 가지 딥 러닝 기반 사전 훈련 모델인 DenseNet 과 GoogleNet을 이용해 각 파괴 모드에 대한 차별적 특징을 학습하도록 훈련하였다. DenseNet 및 GoogleNet 모델은 각각 (94.01% 및 75.49%) 및 (84.55% 및 54.48%)의 훈련 및 테스트 정확도를 보여주었다. 그런 다음 훈련된 딥 러닝 모델은 검증 데이터 세트를 활용해 검증하였다. 더 깊은 아키텍처로 인해 DenseNet 모델이 고품질 특징을 추출하여 84.44% 검증 정확도(GoogleNet 모델보다 36.84% 더 높음)를 얻을 수 있음을 확인하였다. 이는 DenseNet 모델이 높은 정밀도로 파괴 모드를 예측함으로써 적층 복합재의 파손 분석을 수행 하는 데 효과적이라는 것을 알 수 있다.
In this study, the fracture property of the bonded structure with aluminum foam is analyzed by using the closed aluminium foam for impact absorber. DCB and TDCB specimens manufactured with the single lap joint method of mode 3 are designed by varying the thickness. The static analysis through ANSYS finite element program is carried out on the specimen model due to each thickness. Also, the static experiment is performed in order to verify the analysis result. This study aims at comparing the shear strengths of the bonded structures of DCB and TDCB made with aluminum foam and investigating the mechanical properties.
As a part of light weight, the adhesive has been applied to joint the mechanical structure. The porous material is used with aluminum foam in case of the structure bonded with only adhesive. In order to confirm the durability, it is necessary to investigate the fracture toughness at the bonded joint. So, the fracture property at joint interface of aluminum foam different from the non-porous material becomes especially important. In this study, the tapered double cantilever beams(TDCB) with the type of mode Ⅲ are manufactured with aluminum foam. The fracture toughness at the joint of the structure bonded with only a adhesive can be obtained. The static analyses are carried out and verified the results by the experiment. As the results of static analyses, the reaction forces ranged from 0.30 to 0.41 kN at all specimens are shown when the forced displacements are proceeded as much as 7 to 9 mm. As the results of analyses and experiments are compared with each other, there is a little bit of difference between these results. Through the result of this study, the mechanical properties at TDCB specimens with the type of mode Ⅲ can be understood.
Because aluminum foam is porous material, the frature property is different from that of non-porous material. This aluminum foam can be used with the joint bonded with adhesive in order to utilize the light weight to the maximum. So, the study of fracture property on bonded surface can be important. In this study, the analyses on the specimens with two kinds of configuration as DCB(Double Cantilever Beams) and TDCB(Tapered Double Cantilever Beams) aluminum foams of mode Ⅲ type bonded with adhesive are carried out and compared with each other. And the fracture properties the adhesive surfaces of the structure with bonded aluminum foams are studied as the static experiments on these verifications are done. DCB and TDCB specimens used in this study have the variable of thickness(t) as 35mm, 45mm and 55mm. As the result of this study, the range of reaction forces are 0.3 to 0.8 kN and 0.5 to 1.2 kN at DCB and TDCB specimens respectively. The results of the static experiments can also be confirmed with these similar results. These study results can be obtained by only a simulation without the special experimental procedures. The mechanical properties of the bonded structures composed of DCB and TDCB aluminum foams with mode Ⅲ type can be thought to be analyzed effectively.
Nowadays, the study of CFRP reinforced with carbon fiber is focused on improving the the mechanical property. The study on the fracture data of CFRP are not properly made out than that of the general mechanical joint. In this study, the fracture property of mode 1 at the same condition of tensile experiment is investigated by applying the layer angle to laminated CFRP with the thickness of 15 mm. When the reaction forces until dropping out the bonded surface are compared with the cases of the layer angles of 0°, 45° and 60°, the reaction force is shown to be most and the elapsed time until dropping out the bonded surface is longest at that of 45°. The deformation energy is also shown to have the highest value by dropping out the adhesive interface. As the basis of the analysis result of this study, the most safety with fracture resistance is shown in the case of 45°. the bonded structure applying the appropriate layer angle is thought to have the structural safety.
As a part of light weight, the adhesive has been applied to joint the mechanical structure. The porous material is used with aluminum foam in case of the structure bonded with only adhesive. In order to confirm the durability, it is necessary to investigate the fracture toughness at the bonded joint. So, the fracture property at joint interface of aluminum foam different from the non-porous material becomes especially important. In this study, the static facture analysis was carried out with DCB specimen bonded with adhesive as the loading type of mode Ⅲ. The thicknesses of specimens are 35, 45 and 55 mm. When the forced displacements 5 mm applied on the specimen proceed at specimen thicknesses of 35, 45 and 55 mm, the maximum stresses is shown to be happened at the range from 3.3 MPa to 3.6 MPa. The maximum equivalent stress happened at the specimen thickness of 35mm becomes highest among four kinds of specimens. The static experiment is carried on in order to verify these analyses representatively. As the experimental data become similar with the simulation data, it is thought that these analysis data can be applied at analyzing them into the adhesive joint of real porous material.
An aluminum foam is the super light metal which can be adjusted with the adhesive by using the joint method. In this study, the tapered double cantilever beams(TDCB) with the type of mode Ⅲ are manufactured with aluminum foam. The fracture toughness at the joint of the structure bonded with only a adhesive can be obtained. The static analyses are carried out and verified the results by the experiment. As the results of static analyses, the reaction forces ranged from 0.30 to 0.41 kN at all specimens are shown when the forced displacements are proceeded as much as 8 to 9 mm. The tapered double cantilever specimen for mode Ⅲ with the thickness of 55 mm is carried out by the static experiment representatively to verify the analysis results. As the results of analyses and experiments are compared with each other, there is a little bit of difference between these results. So, the simulation results of this study can be thought to be confirmed. It is thought that even the only analysis data omitting the extra experimental procedure can be verified in order to use the data practically. Through the result of this study, the mechanical properties at TDCB specimens with the type of mode Ⅲ can be understood.
As a part of light weight, the adhesive has been applied to joint the mechanical structure. The porous material is used with aluminum foam in case of the structure bonded with only adhesive. In order to confirm the durability, it is necessary to investigate the fracture toughness at the bonded joint. So, the fracture property at joint interface of aluminum foam different from the non-porous material becomes especially important. In this study, the static facture analysis was carried out with DCB specimen bonded with adhesive as the loading type of mode Ⅲ. The thicknesses of specimens are 35, 45 and 55 mm. When the forced displacements 5 mm applied on the specimen proceed at specimen thicknesses of 35, 45 and 55 mm, the maximum stresses is shown to be happened at the range from 3.3 MPa to 3.6 MPa. The maximum equivalent stress happened at the specimen thickness of 35mm becomes highest among four kinds of specimens. The static experiment is carried on in order to verify these analyses representatively. As the experimental data become similar with the simulation data, it is thought that these analysis data can be applied at analyzing them into the adhesive joint of real porous material.
본 논문은 그래핀의 모드 I 균열 진전에 대한 분자동역학 해석과 수치보조장을 사용하는 영역 투영 방법의 역문제 해석방법을 결합하여 균열 선단 응집 법칙을 평가하는 효율적인 방법을 제시하고 있다. 그래핀의 균열 선단 응집 법칙을 결정하는 것은 균열 선단에서 멀리 떨어진 영역의 변위를 사용하여 균열 면에서 미지의 응집 트랙션과 열림 변위를 구하는 역문제를 해석해야 하는데 상호 J-적분과 M-적분의 경로 보존성과 효율적인 수치보조장을 사용하는 방법을 적용하였다. 분자동역학 해석에서 원자 변위를 유한요소 절점 변위로 이동최소자승법을 사용하여 근사하였으며 안정적인 역문제 해석을 통하여 원자 단위의 거동을 연속체 해석으로 연결시킬 수 있는 새로운 방법을 보여주었다.
In this study, carbon/epoxy composite DCB(double cantilever beam) specimens based on K-means clustering and wavelet transform analyses are presented. For the fracture Mode I, the fiber orientation θ = [0 ]24 and θ = [±45]12 both shown up stable crack growth in DCB testing. For the fiber orientation θ = [0 ]24 , the continuous type AE signal showed at central frequency 130~270kHz, which means that matrix micro cracking was occurred. The Burst type AE signal was occurred at central frequency 200~300kHz due to fiber bridging and fiber breaking. Other burst type AE signals were occurred at central frequency 130~180kHz with very high amplitude due to fiber bridging. For the fiber orientation θ = [±45]12 , the burst type signal showed at central frequency 220~300kHz, which means that fiber breaking was occurred. Mixed type of burst and continuous signals were captured at central frequency 250~480kHz due to fiber friction.
하이브리드 복합재료(Hybrid composite)의 모드 I 층간파괴인성치에 영영향 주는 인자 중 적층순서, 하중점변위율, 초기크랙길이를 변화 시켰을 때의 실험 결과는 다음과 같다. (1) CF/CF, CF/GF, GF/GF로 적층하였을 경우 층간파괴인성치값은 서로 같은 계면을 성형한 것보다 서로 다른 계면을 적층한 CF/GF 의 경우가 강도면에서 가장 높게 나타나는 것을 알 수 있다. (2) 하중점변위율을 0.2, 2, 20mm/min로 변화하였을 때, 미세한 변동은 있었으나, 허중점변위율의 영향은 거의 받지 않는 것을 알 수 있었다. (3) 초기크랙을 25, 30, 35, 40, 50mm로 변화시켰을 때 초기크랙길이의 영향은 일정하지 않았다. CF/CF인 경우는 초기크랙이 짧은 경우, CF/GF, GF/GF인 경우는 초기크랙이 긴 경우에 높은 값을 나타냈다. 이것은 GF 섬유가 직조형태의 프리프레그로 되어 있어 크랙의 진전에 따라 섬유부스러기 등의 생성에 따른 영향이라고 생각된다. (4) 적층순서에 따라 파면의 섬유 분포 형태가 달랐으며, CF/GF인 경우가 섬유의 파손형태가 가장 복잡하게 나타났으며, 이것이 높은 층간파괴인성치를 나타내는 원인이라고 판단된다.
본 연구는 가스압소결 질화규소의 혼합모드에 있어서 파괴거동을 실온 및 1000˚C에서 조사하였다. 실험은 누프압흔을 도입한 시험편을 사용하여 소둔처리에 의해 잔류응력을 제거하고, 4점굽힘법을 이용하였다. 실험결과, 종래 제창되고 있는 파괴기준과 일치하지 않고, 그래서 새롭게 4차관수의 근사식을 제안하였다.
강도가 각각 다른 세 종류의 프리프레그를 사용하여 일방향 CFRP를 적층하였으며, 모드 I과 모드 II 실험을 통하여 층간 파괴인성치를 고찰하였고, 또한 적층 섬유방향을 변화시킨 사교적층판의 그것도 함께 고찰하였으며, 이를 요약하면 다음과 같다. 1) 임계에너지 방출률 G 하(IC)의 값을 컴플라이언스 법, 수정 컴플라이언스 법, 그리고 보이론에 의해 계산하여 비교 검토한 결과 본 연구에서 사용한 수정식에 의한 값들이 거의 일치하였다. 2) G 하(IC) 값은 대체로 프리프레그의 C, B, A재의 순으로 높게 나타났으며, G 하(II C)의 값을 세가지 식에 의해 계산하여 비교 검토한 결과 거의 일치하였다. 3) 사교적층판의 경우 G 하(IC) 값은 [0/90] 하(6s), [0/45] 하(6s), [0/45/90] 하(6s)의 순으로 높게 나타났으며, G 하(II C)는 [0/90] 하(6s), [0/45/90] 하(6s), [0/45] 하(6s)의 순으로 높게 나타났다. 4) 사교적층판과 일방향의 임계에너지 방출률을 비교하였을 때, 모드 I의 경우 일방향의 결과가 다소 높았으며, 모드 II의 경우는 [0/45] 하(6s)의 결과는 거의 일치함을 알 수 있었다.