The optimum vitrification conditions of the radioactive waste using high-temperature furnace and HIP (Hot Isostatic Press) were studied for the successful reduction of the solidification volume, radioactive level, satisfying the disposal criteria such as leaching rate and compressive strength. Vitrification is receiving attention for the solidification disposal of intermediate and low-level radioactive wastes for its chemical-physical stability and leachability. Its principle is to trap the radioactive material in a fixed structure of the glass type materials, such as Boron Trioxide, Silicon Dioxide and Phosphorus Pentoxide. Sludge targeted in this study is assembly of materials while sludge is stored in the stainless-steel tank before disposal, which consists of Fe3O4 (14.9wt%), Fe2O3 (3.8wt%), and Cr2O3 (6.3wt%), cement paste (25wt%) and detergent/shower sludge (50wt%). The detergent/shower sludge generated from the washing the clothes that were worn during the work at the laboratory and nuclear power plant contains organic materials that are vulnerable to chemical reactions, therefore, immobilization of organic material by the incinerating step, which can also immobilize the radioactive substance, was applied. Its composition – containing Cs-133 and Co-59 substitution for Cs-134 and Co-60 that are radioactive – was analyzed by XRD before and after the mineralization of the sludge using high temperature furnace in different temperature, to identify the remaining element and the features of the mineralized sludge. Targeted sludge was vitrificated using Hot Isostatic Press in with different pressure and temperature conditions, to find out the optimum vitrification conditions. Vitrificated waste was evaluated in many aspects - leaching evaluation following ANS16.1, compressive strength evaluation of 3.44 MPa (waste disposal criteria), volume reduction before and after the sequence.
Hot-press forming(HPF) steel can be applied successfully to auto parts because of its superior mechanical properties. However, its resistances to aqueous corrosion and the subsequent hydrogen embrittlement(HE) decrease significantly when the steel is exposed to corrosive environments. Considering that the resistances are greatly dependent on the properties of coating materials formed on the steel surface, the characteristics of the corrosion and hydrogen diffusion behaviors regarding the types of coating material should be clearly understood. Electrochemical polarization and impedance measurements reveal a higher corrosion potential and polarization resistance and a lower corrosion current of the Al-coating compared with Zn-coating. Furthermore, it was expected that the diffusion kinetics of the hydrogen atoms would be much slower in the Al-coating, and this would be due mainly to the much lower diffusion coefficient of hydrogen in the Al-coating with a face-centered cubic structure. The superior surface inhibiting effect of the Al-coating, however, is degraded by the formation of local cracks in the coated layer under severe stress conditions, and therefore further study will be necessary to gain a clearer understanding of the effect of cracks formed on the coated layer on the subsequent corrosion and hydrogen diffusion behaviors.
Recently, additive-free sweet potato has been commercialized as a healthier snack food. However, these products are producing by semi-dried form to extend shelf-life, hence the products also possesses hard texture during chewing. To produce crispy sweet potato snack, this study was attempted to dry the semi-dried sweet potato instantly by a hot-press (HP) process. Mashed sweet potato was reformed and semi-dried at 65°C for varying time to provide various final moisture contents. The semi-dried samples were subjected to HP at the process temperature of 175-180°C for 2 seconds. As quality parameters, moisture content, brix, color, texture and sensorial test of the products were evaluated. Based on the results, optimal quality of the product was obtained by the semi-dried sample with 15~18% moisture at which the products exhibited good crispiness with bright yellow color. When the moisture content of the sample before HP was lower than 15%, the final products were normally broken during the HP process. In addition, extreme browning appearance was generated in this condition. Conversely, the sample with more than 18% of moisture was not completely dried by HP and the final product did not possess the crispy texture, although this product showed bright yellow appearance. Consequently, this study demonstrated the potential application of HP in sweet potato processing and the best condition was greatly affected by moisture content of sample prior to HP process.
To investigate the fabrication possibility of a polymer particle dispersed metal matrix composite, polytetrafluorothylene (PTFE) particles were incorporated into the Al by the powder metallurgy process. The characteristics of a PTFE/Al composite were evaluated by measuring the density and hardness, and analysis of XRD, FT-Raman and microstructure. And wear properties of these composites were evaluated under the dry wear condition. It was possible to obtain the PTFE particles stably dispersed Al matrix composites by the hot press process at the sintering temperature of . The wear coefficient of a PTFE/Al compoite decreased with increasing of the volume fraction of PTFE. The wear weight of a PTFE/Al composite increased with increasing of the volume fractionof PTFE in the range of 0~10 vol.%PTFE, and showed maximum value at 10 vol.%PTFE, and then decreased at 20vol.%PTFE.
본 연구에서는 특별하게 고안된 In-situ VHP 제조 공정을 이용하여 상온에서 500˚C까지의 진공 열간 압축과 canning 작업 없이 520˚C에서 연속 압출옳 하여 Sicp/pure Al과 SiCp/2024Al MMCs를 제조하였다. 복합재료의 인장강도와 미세구조에 영향을 주는 SiC 입자크기, 체적률, 압출비에 대해서 조사하였다. 압출비 10:1의 경우에는 SiCp/pure Al과 SiCp/2024Al 복합재료 둘 다 건전한 외형과 SiCp의 일정한 분산을 가지면서 SiCp의 균열이 없는 좋은 미세 구조를 가지고 있었다. 그러나 압출비 16:1의 경우에는 체적률이 증가할수록 파괴된 SiC 입자의 수가 증가하였으며 2024Al 기지내의 복합재료와 순수한 Al 기지재 복합재료를 서로 비교하였다. 동일한 체적률과 압출비의 경우에는 SiCp의 크기가 작은 복합재료가 SiCp가 큰 복합재료보다 인장강도가 더 높았다.
본 연구는 화강암 폐재의 재활용을 목적으로 한 기초적인 연구로서, 분말형태의 화강암폐재를 Ca(OH2)와 혼합하여 수열 hot press 법에 의해 고화시켰다. 아울러 고화체의 기계적 성질을 평가하였으며, 미시적 조직구조의 변화 및 파괴거동을 파악하기 위해 음향방출실험을 실시하였다. 고화체의 기계적 성질은 수열온도의 의존성이 있었으며, 280˚C에서 최대강도를 보였다. 또한 고화체의 파면은 수열온도에 따라 현저히 다른 양상을 보였으며, 수열실험동안 다양한 화합물이 생성되었다. 그 중에서 cyclowollastonite, tobermorite 및 rankinite 등은 강도를 향상시키는 주된 화합물이었고, crossite 및 xonotlite 등은 강도의 저하를 초래하였다. 한편, 기공이 많이 존재할수록 AE counts는 더많이 발생하였으며, 최대하중에서 AE counts는 최대치를 보였고, 강도가 증가함에 따라 AE신호는 보다 많이 방출되었다.
본 연구에서는 석재공장 주변의 오염원으로 되고 있는 화강암 폐재의 고화체의 형성과 평가 기술에 관한 내용을 다루었다. 이를 위해, 최근 고화체의 함성기술로서 높이 평가받고 있는 수열 Hot press법을 이용하여 분말형태의 화강암 폐기물을 고화시키는데 필요한 조건을 찾아내었다. 아울러 고화체의 기계적 성질과 파면의 양상 및 수열실험동안 발생된 생성물 사이의 상호 관계를 고찰하였다. 고화체의 기계적 성질은 수열실험조건에 의존성이 있었으며, 적절한 고화조건은 반응온도 300˚C, 유지시간 1시간이었다. 또한 고화체의 파면은 반응온도 및 유지시간에 따라 현저히 다른 양상을 보였으며, 수열실험동안 다양한 화합물이 생성되었다. 그 중에서 Xonotlite와 Talc는 고화체의 강도를 저하시키는 주된 화합물이었다.