탄소섬유보강근을 철근 대체재로 사용하기 위해서 단기 역학적 특성뿐 아니라 장기간 역학적특성에 대한 연구가 필히 수행 되어야 하고 현재도 진행 중이다. 이에 따라 본 연구에서는 CFRP bar의 지속하중에 대한 저항성을 평가하기 위해 ASTM 기준에 따라 약 1,000시간 동안 탄소섬유보강근 인장강도의 40%를 재하하는 크리프 시험을 진행 후 잔류 인장강도 확인을 위한 추가 인장시험을 진행하였다. 크리프 시험 결과, 탄소섬유보강근의 변형률은 지속하중 하에서 1,000시간 경과 후 하중재하 초기 변형률보다 약 4.9% 상 승하였고 크리프 파괴는 발생하지 않았다. 잔류 인장강도는 일반 인장강도의 95% 수준으로 측정되었고 잔류 탄성계수는 일반 탄성계 수의 85 % 수준이었다. 따라서 본 연구에서 진행한 인장강도의 40 %가 1,000시간 동안 재하되었을 때 탄소섬유보강근은 안전한 것으 로 확인되었다.
Al-Mg-Si alloys are light weight and have excellent corrosion resistance, and are attracting attention as a liner material for high-pressure hydrogen containers in hydrogen fuel cell vehicles. Because it has excellent plastic hardening properties, it is also applied to car body panel materials, but it is moderate in strength, so research to improve the strength by adding Si-rich or Cu is in progress. So far, the authors have conducted research on the intergranular fracture of alloys with excessive Si addition from the macroscopic mechanical point of view, such as specimen shape. To evaluate their impact tensile properties, the split-Hopkinson bar impact test was performed using thin plate specimens of coarse and fine grain alloys of Al-Mg-X (X = Cr,Si) alloy. The effect of the shape of the specimen on the characteristics was studied through finite element method (FEM) analysis. As a result, it was found that the intergranular fracture of the alloy with excessive Si depended on the specimen width (W)/grain size (d), which can be expressed by the specimen size and grain size. As W/d decreases, the intergranular fracture transforms into a transgranular fracture. As the strain rate increases, the fracture elongation decreases, and the fracture surface of the intergranular fracture becomes more brittle. It was confirmed that intergranular fracture occurred in the high strain rate region even in materials with small grain sizes.
The hydride reorientation (HR) of used nuclear fuel cladding after operation affects the integrity during intermediate and disposal storage, as well as the handling processes associated with transportation and storage. In particular, during dry storage, which is an intermediate storage method, the radial hydrogen redistributes into circumferential hydrogen, increasing the embrittlement of used nuclear fuel cladding. This hydride reorientation is influenced by various key factors such as circumferential stress (hoop stress) due to internal rod pressure, maximum temperature reached, cooling rate during storage, and the concentration of precipitated hydrogen during irradiation. To simulate long-term dry storage of used nuclear fuel, hydrogenated Zircaloy-4 cladding (CWSRA) specimens were used in hydride reorientation tests under various hoop stress conditions (70, 80, 90, and 110 MPa) for extended cooling periods (3 months, 6 months, and 12 months). After the hydride reorientation tests, the cladding’s offset strain (%) was evaluated through a ring compression test, a mechanical property test encompassing both ductility and brittleness. In this study, the offset deformation of the hydride reorientation specimens was compared and evaluated through ring tensile tests. In this study, the offset deformation values were compared and evaluated through ring tensile tests of the hydride reorientation test specimens. Hydrogen in zirconium cladding reduces ductility from a physical perspective and induces rapid plastic deformation. Generally, even in hydrogenated unirradiated cladding, it maintains a tensile strength of around 800 MPa at room temperature. However, high hydrogen content accelerates plastic deformation. In contrast, samples with radial hydrogen distribution exhibit fracture behavior in the elastic region below 500 MPa. This is attributed to the directional of radial hydrogen distribution. Specimens with a hydrogen concentration of 200 ppm fracture faster than those with hydrogen concentrations exceeding 400 ppm. This is believed to be due to the ease of reorientation of radial hydrogen in cladding with relatively low hydrogen content. Although the consistency of the test results is not ideal, ongoing research is needed to identify trends in hydride reorientation from a cladding perspective.
In order to broaden the range of application of light weight aluminum alloys, it is necessary to enhance the mechanical properties of the alloys and combine them with other materials, such as cast iron. In this study, the effects of adding small amounts of Cu and Zr to the Al-Si-Mg based alloy on tensile properties and corrosion characteristics were investigated, and the effect of the addition on the interfacial compounds layer with the cast iron was also analyzed. Although the tensile strength of the Al-Si-Mg alloy was not significantly affected by the additions of Cu and Zr, the corrosion resistance in 3.5 %NaCl solution was found to be somewhat lowered in this research. The influence of Cu and Zr addition on the type and thickness of the interfacial compounds layer formed during compound casting with cast iron was not significant, and the main interfacial compounds were identified to be Al5FeSi and Al8Fe2Si phases, as in the case of the Al-Si-Mg alloys.
PURPOSES : The aim of this study is to evaluate the effects of air voids, binder content, and aggregate gradation on the indirect tensile strength (IDT) and cracking tolerance index (CTindex) of cored asphalt pavements.
METHODS : Cored samples were obtained from roads in Incheon city, and several laboratory experiments were performed. First, the cored samples were first to cut into a size appropriate for the IDT test. Subsequently, the air voids of the samples were measured. The damaged sample from the IDT test was loose mixed at 150 ℃ before the binder content was determined, which was conducted via an asphalt extraction test. Finally, the clean aggregates obtained from asphalt extraction process were analyzed in the aggregate gradation test.
RESULTS : The result shows that an increase in air voids from 4% to 8% decreases the IDT and cracking tolerance index (CTindex) by 30% and 28%, respectively. Incorporating a binder enhances the ductile behavior of the asphalt mixture, resulting in a higher CTindex. Finally, the contribution of the aggregate grade on the IDT and CTindex is negligible.
CONCLUSIONS : The IDT and CTindex are primarily affected by the air voids and binder content. A higher percentage of air voids results in a lower IDT. In addition, a higher amount of binder increases the IDT and CTindex of the cored samples. Meanwhile, the aggregate grade does not affect the IDT.
A tensile test is performed to obtain the mechanical property data of the spent fuel cladding. In general, the elastic modulus, elongation, yield stress, tensile stress, etc. are obtained by axial tensile test of cladding attaching an extensometer. However, due to the limitation in the number of specimens for spent nuclear fuel that can be made, the ring tensile test (RTT) whose required length of the specimen is short is mainly performed. In the case of RTT, an extensometer or strain gauge cannot be attached because the gauge part of the specimen is formed around the cladding and is short. In addition, since a load is applied in the radial direction of the cladding, a curved portion of the circular cladding is spread out and becomes straight, and then the cladding is tensioned. For this reason, it is difficult to obtain the stress-strain curve directly from the RTT results. Isight, which is used to identify the optimization design parameters, was used to build an optimization process that minimizes the difference between the RTT and the analysis to estimate the material property. For this, the elastic modulus, plastic strain, and the radius of the RTT jig were taken as fixed variables. As variables, isotropic hardening data and plastic stress were taken. The objective function was taken as the minimization of the area difference of the load-displacement curve obtained from the tests and analysis, of the difference in the magnitude of the maximum reaction force, and of the difference in the location where the maximum reaction force occurred. Optimization workflow was configured in the following order. First, using the calculator component, plastic stress design variables were created. Next, ABAQUS was placed to perform analysis using design variables, and the reaction force or displacement was calculated. After that, the reaction force was calculated considering the 1/4 symmetry condition using the script component. After that, the data matching component performed quantitative comparison of test and analysis data. Finally, by utilizing the exploration component, the plastic stress design variable that minimizes the difference in the objective function was obtained by automatically changing six optimization algorithms. In this paper, the constructed optimization process and the obtained plastic stress by applying it to the SUS316 RTT results are briefly described. The established optimization process can be utilized to obtain mechanical property from the results of the cladding RTT of spent nuclear fuel or new material.
선박의 건조공정 중 강재의 절단과 곡 가공, 용접에 있어 화염의 사용은 필수적이다. 현재 조선소의 강재 절단과 가공 과정에서 는 아세틸렌이 화염 연료로 가장 많이 사용되고 있지만, 폭발 사고의 위험성과 상대적으로 적은 발열량의 한계로 최근에는 프로판 연료의 활용이 증가하고 있다. 하지만 프로판 연료는 상대적으로 가공 속도가 느리고, 가공 시 슬래그의 발생빈도가 높아 품질이 저하된다. 대체 연료로써 프로필렌이 주목받으며 가공 속도와 품질향상에 대한 기대가 증가하고 있다. 프로필렌은 발열량이 우수한 연료로 강재 가공 간 생산성과 가공 품질의 우수성을 갖추고 있다. 이에 본 논문에서는 프로판, 프로필렌 화염을 이용한 철판 가공 시 각 연료의 연소 특성을 분 석 및 비교하였다. 프로필렌 화염을 이용한 철판 가공 시 배출되는 온실가스와 유해가스를 프로판 연료의 배출량과 비교하여 저감효과를 실험적으로 확인하였다. 또한, 가공 연료에 따른 입열량이 선박용 강재의 기계적 강도 변화에 미치는 영향을 알아보기 위해 열 분포실험과 인장시험을 수행하였다. 실험 결과로, 대체 연료인 프로필렌을 사용할 때 프로판 연료에 비해 온도분포가 고르게 나타났다. 기계적 강도 실 험 결과로 인장강도의 저하는 관찰되지 않았으나, 변형률은 감소하는 경향을 보였다. 본 연구의 결과를 바탕으로 향후 실제 조선소의 강재 가공 및 절단과정에 적용하였을 때, 발생하는 문제점에 대한 분석 및 보완연구를 수행할 예정이다.
In this study, we investigate the effect of the duration of mechanical alloying on the microstructures and mechanical properties of ODS ferritic/martensitic steel. The Fe(bal.)-10Cr-1Mo pre-alloyed powder and Y2O3 powder are mechanically alloyed for the different mechanical alloying duration (0 to 40 h) and then constantly fabricated using a uniaxial hot pressing process. Upon increasing the mechanical alloying time, the average powder diameter and crystallite size increased dramatically. In the initial stages within 5 h of mechanical alloying, inhomogeneous grain morphology is observed along with coarsened carbide and oxide distributions; thus, precipitate phases are temporarily observed between the two powders because of insufficient collision energy to get fragmented. After 40 h of the MA process, however, fine martensitic grains and uniformly distributed oxide particles are observed. This led to a favorable tensile strength and elongation at room temperature and 650oC.
In this study, an AISI 316 L alloy was manufactured using a selective laser melting (SLM) process. The tensile and impact toughness properties of the SLM AISI 316 L alloy were examined. In addition, stress relieving heat treatment (650oC / 2 h) was performed on the as-built SLM alloy to investigate the effects of heat treatment on the mechanical properties. In the as-built SLM AISI 316 L alloy, cellular dendrite and molten pool structures were observed. Although the molten pool did not disappear following heat treatment, EBSD KAM analytical results confirmed that the fractions of the low- and high-angle boundaries decreased and increased, respectively. As the heat treatment was performed, the yield strength decreased, but the tensile strength and elongation increased only slightly. Impact toughness results revealed that the impact energy increased by 33.5% when heat treatment was applied. The deformation behavior of the SLM AISI 316 L alloy was also examined in relation to the microstructure through analyses of the tensile and impact fracture surfaces.
Microstructural characteristics of directionally solidified René 80 superalloy are investigated with optical microscope and scanning electron microscope; solidification velocity is found to change from 25 to 200 μm/s under the condition of constant thermal gradient (G) and constant alloy composition (Co). Based on differential scanning calorimetry (DSC) measurement, γ phase (1,322 oC), MC carbide (1,278 oC), γ/γ' eutectic phase (1,202 oC), and γ' precipitate (1,136 oC) are formed sequentially during cooling process. The size of the MC carbide and γ/γ' eutectic phases gradually decrease with increasing solidification velocity, whereas the area fractions of MC carbide and γ/γ' eutectic phase are nearly constant as a function of solidification velocity. It is estimated that the area fractions of MC carbide and γ/γ' eutectic phase are determined not by the solidification velocity but by the alloy composition. Microstructural characteristics of René 80 superalloy after solid solution heat-treatment and primary aging heat-treatment are such that the size and the area fraction of γ' precipitate are nearly constant with solidification velocity and the area fraction of γ/γ' eutectic phase decreases from 1.7 % to 0.955 %, which is also constant regardless of the solidification velocity. However, the size of carbide solely decreases with increasing solidification velocity, which influences the tensile properties at room temperature.
In this study, three kinds of metal chills such as SS400, AC4CH and brass, with different thicknesses of 40 ~ 80 mm, were applied for low pressure casting of Al-Si alloy to control cooling rate. The microstructural characteristics with increasing cooling rate were represented using factors including D1, D2, size of primary α phases and shape factor and size of eutectic Si. The tensile properties were investigated and additionally analyzed based on the microstructural characteristics. As the cooling rate increased, D1, D2, and sizes of primary α phases and eutectic Si apparently decreased and the shape factor of eutectic Si increased to over 0.8. The ultimate tensile strength (UTS) and yield strength (YS) increased with decreasing D1, D2, and size of primary α phases, while elongation increased with decreasing size of eutectic Si and concurrently increasing shape factor of eutectic Si. This indicated that the primary α phases and eutectic Si in Al-Si alloy were refined with increasing cooling rate, resulting in improvement of UTS and YS without sacrificing elongation. After the tensile test, preferential deformation of primary α phases was observed in the Al-Si alloy produced at higher cooling rates of more than 0.1 K/s.
This study was carried out to standardize the material properties of roll-over protective structure (ROPS) for agricultural tractor. The material properties which were obtained from stress-strain curve, a result of tensile test stress, were used to apply to the virtual test and varied from one production lot to the other and from one manufacturer to the other. And the finite element analysis was performed on the ROPS according to the OECD code. The results show that the load-displacement curves of virtual test were approximately equal to the actual test curves. The manufacturer or lot has been shown to have little effect on the properties of the material. Therefore, it is expected that the representative values that can be used in the finite element analysis can be determined by averaging the property values.
To fabricate the 5182 aluminum-polymer sandwich panels, the strength of 5182 aluminum panels, which are the skin sheets that constitutes the sandwich composite panels, is changed according to the degree of heat treatment after rolling, and the characteristics of sandwich panel are also changed. In addition, in the stress-strain curves of the sandwich panel, the serration behavior observed in the 5182 aluminum alloy sheet is also observed. This serration behavior causes surface roughness during sheet forming, which is a serious problem in application to automotive body sheet. In this study, the tensile properties of the 5182 aluminum sandwich panels at room and elevated temperature were carefully investigated by tensile test. It can be found that when the aluminum surface sheets having insufficient heat treatment time is applied, the serration behavior does not completely disappear from the temperature of the room temperature to 160℃.
최근 국내 구조물들의 노후화가 진행됨에 따라 구조물 보강과 관련된 연구에 대한 관심이 높아지고 있다. FRP보강은 노후화가 진행되어 성능이 저하된 구조물을 보강하는데 사용되며 주로 유리섬유 및 탄소섬유를 사용한다. 그러나 이 두 가지의 섬유는 경제적으로나 환경적으로나 나쁜 점이 있다. 따라서 본 연구에서는 친환경적이고 내열성이 우수한 현무암 섬유를 구조 용 보강재로 제시하고자 하였다. 또한 본 연구에서는 현무암 섬유에 가장 적합한 수지를 찾기 위하여 에폭시, 폴리에스테르 및 비닐에스테르를 함침 하였다.그 결과, 에폭시 수지를 사용하였을 때 가장 높은 인장 강도 및 탄성계수를 보였으며 전단강도 및 전단탄성계수가 타 수지에 비하여 50%정도 높게 측정되었다. 현무암섬유와 탄소, 유리 섬유의 물성을 비교한 결과 인장강도는 CFRF의 약 60%정도이나 GFRP보다 30%정도 높게 나타내었다.
The effect of C, Mn, and Al additions on the tensile and Charpy impact properties of austenitic high-manganese steels for cryogenic applications is investigated in terms of the deformation mechanism dependent on stacking fault energy and austenite stability. The addition of the alloying elements usually increases the stacking fault energy, which is calculated using a modified thermodynamic model. Although the yield strength of austenitic high-manganese steels is increased by the addition of the alloying elements, the tensile strength is significantly affected by the deformation mechanism associated with stacking fault energy because of grain size refinement caused by deformation twinning and mobile dislocations generated during deformation-induced martensite transformation. None of the austenitic high-manganese steels exhibit clear ductile-brittle transition behavior, but their absorbed energy gradually decreases with lowering test temperature, regardless of the alloying elements. However, the combined addition of Mn and Al to the austenitic high-manganese steels suppresses the decrease in absorbed energy with a decreasing temperature by enhancing austenite stability.
This study deals with the microstructure and tensile properties of 700 MPa-grade high-strength and seismic reinforced steel bars. The high-strength reinforced steel bars (600 D13, 600 D16 and 700 D13 specimens) are fabricated by a TempCore process, while the seismic reinforced steel bar (600S D16 specimen) is fabricated by air cooling after hot rolling. For specimens fabricated by the TempCore process, the 600 D13 and 600 D16 specimens have a microstructure of tempered martensite in the surface region and ferrite-pearlite in the center region, while the 700 D13 specimen has a microstructure of tempered martensite in the surface region and bainite in the center region. Therefore, their hardness is the highest in the surface region and shows a tendency to decrease from the surface region to the center region because tempered martensite has a higher hardness than ferrite-pearlite or bainite. However, the hardness of the 600S D16 specimen, which is composed of fully ferritepearlite, increases from the surface region to the center region because the pearlite volume fraction increases from the surface region to the center region. On the other hand, the tensile test results indicate that only the 700 D13 specimen with a higher carbon content exhibits continuous yielding behavior due to the formation of bainite in the center region. The 600S D16 specimen has the highest tensile-to-yield ratio because the presence of ferrite-pearlite and precipitates caused by vanadium addition largely enhances work hardening.
Four types of high Mn TWIP(Twinning Induced Plasticity) steels were fabricated by varying the Mn and Al content, and the tensile properties were measured at various strain rates and temperatures. An examination of the tensile properties at room temperature revealed an increase in strength with increasing strain rate because mobile dislocations interacted rapidly with the dislocations in localized regions, whereas elongation and the number of serrations decreased. The strength decreased with increasing temperature, whereas the elongation increased. A martensitic transformation occurred in the 18Mn, 22Mn and 18Mn1.6Al steels tested at −196 oC due to a decrease in the stacking fault energies with decreasing temperature. An examination of the tensile properties at −196 oC showed that the strength of the non-Al added high Mn TWIP steels was high, whereas the elongation was low because of the martensitic transformation and brittle fracture mode. Although a martensitic transformation did not occur in the 18Mn1.9Al steel, the strength increased with decreasing temperature because many twins formed in the early stages of the tensile test and interacted rapidly with the dislocations.
The effect of strain aging on the tensile properties of API X70 linepipe steel was investigated in this study. The API X70 linepipe steel was fabricated by controlled rolling and accelerated cooling processes, and the microstructure was analyzed using optical and scanning electron microscopes and electron backscatter diffraction. Strain aging tests consisting of 1% pre-strain and thermal aging at 200 oC and 250 oC were conducted to simulate U-forming, O-forming, Expansion(UOE) pipe forming and anti-corrosion coating processes. The API X70 linepipe steel was composed of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite whose volume fraction was dependent on the chemical composition and process conditions. As the thermal aging temperature increased, the steel specimens showed more clearly discontinuous type yielding behavior in the tensile stress-strain curve due to the formation of a Cottrell atmosphere. After pre-strain and thermal aging, the yield and tensile strengths increased and the yield-to-tensile strength ratio decreased because yielding and aging behaviors significantly affected work hardening. On the other hand, uniform and total elongations decreased after pre-strain and thermal aging since dislocation gliding was restricted by increased dislocation density after a 1% pre-strain.
This present study deals with the microstructure and tensile properties of 600 MPa-grade high strength and seismic resistant reinforcing steels. The high strength reinforcing steel (SD 600) was fabricated by Tempcore processing, while the seismic resistant reinforcing steel (SD 600S) was air-cooled after hot-rolling treatment. The microstructure analysis results showed that the SD 600 steel specimen consisted of a tempered martensite and ferrite-pearlite structure after Tempcore processing, while the SD 600S steel specimen had a fully ferrite-pearlite structure. The room-temperature tensile test results indicate that, because of the enhanced solid solution and precipitation strengthening caused by relatively higher contents of C, Mn, Si and V in the SD 600S steel specimen, this specimen, with fully ferrite-pearlite structure, had yield and tensile strengths higher than those of the SD 600 specimen. On the other hand, the hardness of the SD 600 and SD 600S steel specimens changed in different ways according to location, dependent on the microstructure, ferrite grain size, and volume fraction.