In this study, the design of fuel tank for SUVs (sports utility vehicles) was addressed through structural FE-simulation. For safety evaluation, we performed a shape analysis of fuel tank, discovered improvement measures for weak areas, and reflected them in the fuel tank design. Additionally, a strength analysis was conducted and the analysis results were reflected in the design. As a result of analysis through various design changes, it was possible to propose an appropriate fuel tank shape. Additionally, the effect of changes in the shape of the reinforcement and mounting bracket on the stiffness and strength of the fuel tank bracket was investigated.
In this study, the design of parking brake mounting bracket for SUVs (sports utility vehicles) was handled through structural analysis. For safety evaluation, we conducted a shape analysis of parking brake mounting bracket, discovered improvement measures for weak areas, and reflected them in the design. In addition, a strength analysis was performed and the analysis results were reflected in the design. As a result of analysis through various design changes, it was possible to suggest an appropriate parking brake mounting bracket shape. In addition, the effect of changes in the shape of the reinforcement and mounting bracket on the stiffness and strength of the parking brake mounting bracket was investigated.
In this study, the shape evaluation and design of the spare tire carrier for SUV (sports utility vehicle) were addressed through structural analysis. Spare Tire Carrier analysis was conducted to evaluate rigidity, and strength and improvement measures for appropriate shapes were found and reflected in the design. Through structural analysis of the spare tire carrier, this study was conducted to derive an optimal design plan as the stiffness and strength needed to be increased for stable installation of the spare tire carrier. Compared to the existing model, the bar, which was curved, was changed to a straight line to shorten the length, thereby increasing rigidity. In addition, because the moment was concentrated in the structure of the rear hanger mounting bracket, the side part of the bracket was extended, but the cross member stiffness was relatively weak, so it did not have a significant effect.
Lots of educational and medical facilities were actively built along with foreign missionary activities under Korean Empire era. Paiwha Girls’ High School is one of the educational facilities and at that time dormitory house was essential for recruiting girl students. Especially Paiwha’s dormitory was traditional hanok style, but now an auditorium has built in its place. This study carried on to restore its hanok dormitory house based on the plan sketch which drawn Paiwha Girls’ High School magazine. Through the analysis and investigation, we found some results as follows. Paiwha’s Hanok Dormitory had composed of 23 dormitories rooms, management space, sanitary space, dining space, etc. In living rooms division, there are three types of rooms, and it’s room was 4∼5 pyung(坪) in size and using area per person was 1pyung. Besides all rooms were connected by a corridor. The structure was 5-ryang(樑) type without high column or with one high column. Looking at structure and the shape of the roof on the historic photos, it seems to be a lower roof slope than other traditional house because of reducing its weight. But its span between two columns was wider relatively.
In this study, In this study, structural analysis of a fuel tank for an SUV (sports utility vehicle) was performed for crack prevention design. Reservoir tank analysis was conducted for crack prevention design, and improvement measures for weak areas were discovered and reflected in the design. Pressure analysis was performed on the existing model to analyze weak areas. As a result of analysis through various design changes, it was found that the strength problem of the reservoir tank was due to the discontinuity of the rib inside the tank, and to improve this, it was necessary to minimize the discontinuity section.
In this study, computer simulation of the drawbridge structure was performed to verify the validity of the design and to evaluate its safety. For this, the follower bracket was modeled, and the parts of the follower bracket were connected using 1D elements. The boundary condition applied moments to the rotation shaft of the girder gear in the clockwise and counterclockwise directions, and the connection between the upper parts was modeled using 1D elements to model the bolted connection. In case of rotational shaft deformation, an analysis was performed on the displacement occurring in the structure during the opening/closing operation. As a result of structural analysis of the follower bracket for various cases, the stress at the connection was lower than the tensile strength and yield strength, so it was evaluated as safe. Through this, we intend to use it as a data that can identify anomalies.
The sub-frame is located on the lower body of a monocoque type vehicle and serves as an engine and suspension, and is an important object part that receives a lot of load. The existing press-type sub-frame has a large number of parts for assembling, which causes an increase in cost. Changing the machining form of this part from the existing press-type machining method to the hydro-forming machining method has the advantage of reducing the cost and weight at the same time due to the reduction of the process. Therefore, in this study, the purpose of this study is to change the design so that the sub-frame of the existing press type can be changed to the hydro-forming process method. To this end, we intend to present a design method by analyzing the effect on the rigidity of the sub-frame using the existing machining method through shape optimization analysis.
In this study, stiffness evaluation was conducted on the main member, front cross member, and rear cross member, which are three components of sub-frame for SUVs (sports utility vehicles), through mode analysis. As for the design variables used in the analysis, the maximum frequency was examined by varying the width and height of each of the three parts into four types. Of course, the weight at this time is minimized, and the mode is set as a constraint that only bending occurs and no distortion occurs. As a result of the analysis, the member affecting the 1st mode was the rear cross member, and the member having the greatest influence on the 2nd mode was the front cross member. In addition, the member with the greatest influence on the 3rd mode appeared as the rear cross member, indicating that this part had the greatest effect on the bending stiffness.
In this study, the design of the lower arm, a type of suspension for a 4 wheel drive vehicle, was dealt with through structural analysis. In the case of the existing lower arm, cracks occurred in the neck, so it is necessary to reduce the maximum stress in order to extend the life of the analysis model. Based on this, various design changes were made, and the maximum stress generated was compared through structural analysis of each design change model. For structural analysis, a unit load (1N) was applied in the vertical direction to the lower arm model, and the results were analyzed relative to each other. As a result of analysis through various design changes, case 3, a model in which the stress concentration applied to the lower arm was relieved, showed an increase in strength of about 51% compared to the existing model.
In this analysis, the analytical model was verified through the normal mode analysis of the piston for the 2.9 liter IDI (indirect injection) engine. Heat transfer analysis was carried out by selecting two cases of applied temperature using the validated model. The first case was a condition of 350℃ on the piston upper surface and 100℃ on the piston body and inner wall. In the second case, the conditions were set to give a temperature of 400℃ on the upper surface of the piston and 100℃ on the piston body and the inner wall. In addition, the temperature distribution due to heat transfer was obtained for the pistons with boundary conditions of two cases, and then the thermal stress distribution due to thermal expansion was obtained using the input. Using this analysis result, the thermal stress caused by thermal expansion due to the thermal conduction of the piston is examined and used as the basic data for design.
Ganggyeong, a city which is located at riverside of Geum River, played a role to connect the inland cities and the coastal cities through the Geum river waterway. In Chosun dynasty, Ganggyeong was one of the three major markets in Korea, and at the same time, it was one of the two river docks in Korea. However, after the railway was installed in Korea, railroad was more important than waterway in transporting logistics and in 1911 Honam railroad and Ganggyeong railway station was installed. Thus it was necessary to reorganize urban structure of Ganggyeong city from the traditional river-dock city to modern railroad city. In addition, urban infrastructure to prevent flood damage was needed because Ganggyeong suffered from floods and water shortages every year. Therefore, between 1910s and 1930s large-scale social infrastructures including road, water and sewage system, river bank, floodgate was constructed not only to revitalize the declining city but also to prevent flood damage and water shortages that hinder urban development. The installation of urban infrastructure has enabled the urban expansion and development of Ganggyeong city, and it is still served as a basic urban structure.
Damping and sound absorption not only reduce environmental pollution caused by vibration and noise, but also improves processing accuracy, resolution of precision measuring instruments and fatigue life of machine parts in various precision machines. The vibration-damping plate is largely divided into a constrained type in which the resin is confined by a plate and a non-constrained type in which a plate is made of a polymer material mainly composed of polymer. The external vibration energy is absorbed by the thermal energy required for friction, stretching and compression of resin, so that the noise and vibration generated by resonance are reduced. The vibration damping ability of the sandwich plate produced in this study was found to be somewhat superior, which may be due to the difference in adhesive force during the manufacture of the sandwich plate. In the experimental results, it was confirmed that the sandwich plate material is superior to the vibration damping ability than the 5182 aluminum single plate material, it can be seen that the sandwich plate is effective for vibration damping of the aluminum alloy plate material.
An aluminium sandwich sheet is the composite adhered by rolling two aluminum panels to one plastic core. If it has the same bending stiffness as an steel sheets, it is about 65% lighter than steel sheet and 30% lighter than aluminum sheet. In present study, we intend to develop application technologies of an aluminum sandwich sheet for auto body panels from selecting composed materials of aluminium sandwich sheets to fabricating prototype. For this study, for the application of a light sandwich sheet to an automotive hood part, ribbing process so called, hemming for which joined between an inner and an outer panel was introduced. From these results, it was found that the sandwich sheet could improve the weight and maintain the flexural rigidity simultaneously comparing to the steel sheet.
To fabricate the 5182 aluminum-polymer sandwich panels, the strength of 5182 aluminum panels, which are the skin sheets that constitutes the sandwich composite panels, is changed according to the degree of heat treatment after rolling, and the characteristics of sandwich panel are also changed. In addition, in the stress-strain curves of the sandwich panel, the serration behavior observed in the 5182 aluminum alloy sheet is also observed. This serration behavior causes surface roughness during sheet forming, which is a serious problem in application to automotive body sheet. In this study, the tensile properties of the 5182 aluminum sandwich panels at room and elevated temperature were carefully investigated by tensile test. It can be found that when the aluminum surface sheets having insufficient heat treatment time is applied, the serration behavior does not completely disappear from the temperature of the room temperature to 160℃.
Pinson Hall is a dormitory building of Chosen Christian College, built in 1922, and it still remains comparatively well preserved as original form. This building is worthy in that it shows the living space of western style college in Korea, as well as characteristics of collegiate gothic style and building technology, designed by western architect in 1920s. At first, based on literate review and field survey, this study aims to trace the construction background and process of Pinson Hall, and find out its architectural characteristics with the original form when it is used as dormitory. Additionally, it deals with historic meaning and value of Pinson Hall as a modern western style college dormitory, through comparison with other dormitories in the same era. In conclusion, Pinson Hall is a Western style dormitory which allows students to accustom themselves to Western life style, using bed and desk, as well as it shows the new building technology in the early 1920s which has mixture of masonry and reinforced concrete structure.
In this study, the whole process of 6xxx series aluminum extruded alloy for high speed train interior and exterior parts are characterized. The mechanical properties, and chemical composition of the case materials were evaluated for the 6063, 6061 and 6N01 alloy profiles and compared to the commercial materials and the evaluation results satisfied the standard. The cast product was extruded using the air slip(AS) casting method and the direct casting(DC) method and these were again heat-treated conditions with T5 or T6. The remarkable point is that the extrusion temperature and pressure of 6061 alloy were somewhat higher than those of other alloys. The reason is that 6061 alloy exhibited brittle fracture due to grain boundary segregation even at the tensile fracture surface and the fact that the product used a billet by the direct casting method instead of air slip one. The mechanical properties were evaluated for the 6063, 6061, 6N01 extruded alloys and the evaluation results were analyzed and satisfied the standard properties.
The hydro-forming design process of the sub-frame side members was studied using a high strength steel of 440 MPa in tensile strength. In the part design stage of the side member, the cross section analysis and the overall process design of the part shape were done. In the detailed simulation results, the maximum thickness reduction rate due to hydro-forming was predicted to be 13% and this was predicted to be a safe level without cracking. The end curvature was reduced to increase the stiffness of the part to design more secure parts and two types of grooves were added to the cross section and compared. The thickness reduction rates of the narrow and wide were improved by 18.6% and 15.6%, respectively when the narrow and wide grooves were added.
The objective of this study was to develop formability evaluation techniques in order to apply aluminum sandwich panel for automotive body parts. For this purpose, formability evaluation by using FLD (forming limit diagram) was carried out in order to secure the fundamental data for the measurement of sheet metal forming and the establishment of optimum forming conditions of the aluminum sandwich panel. From the results of these formability evaluation, the formability of aluminum alloy sheet which was the skin component for the sandwich panel was higher than that of sandwich panel. In addition, the formability of sandwich sheet which was made by present study was same as that of sandwich panel made by foreign country. Also, it was found that sandwich panel made in present study could have the excellent deep draw-ability when it was compared to the foreign made sandwich panel.
The ultimate goal of this development is a hybrid solar energy storage device. It supplies stable power to the load due to the emergency generator that compensates for the power shortage due to solar power generation. We have developed a stand-alone photovoltaic power generation and energy storage system with a dual inverter that extends the performance life of the PV system. It solves the problem of shortening the lifespan of battery due to repetition of charge / discharge of PV system and supplies stable power to load due to emergency generator that compensates for power shortage due to solar power generation, and furthermore, A stand-alone photovoltaic power generation system having a dual inverter for extending the life span and a control method thereof. We have also developed an optimized energy solution that enables us to save and use the remaining surplus power in the ESS to save energy through efficiency, optimization and substantial energy savings.
In this study, the extrusion process of 6xxx series aluminum cast alloy for high speed train interior or exterior parts are developed. For casting, selection of optimum alloying elements, dissolution technology, de-gassing process, production of molds conforming to the conditions of use, development of casting process control technology for various shapes and materials are performed for the development of high-quality, high strength aluminum alloys. The development of more high farmable extruded aluminum casting alloys for interior or exterior materials has been the scope of this study. The extruded die design was performed for the 6063, 6061 and 6N01 alloy profiles and extrusion test was executed. From these results, the extrusion conditions such as extrusion pressure following as billet temperature and materials were carefully examined.