The main hydraulic pump is a device that generates the hydraulic pressure needed for the K2 tank. It is a pressure-compensated swash plate piston pump that generates the hydraulic power necessary to drive the hydraulic device. Hydraulic pump design changes were made due to frequent failures of the hydraulic pump. As a result of checking the operation records of the hydraulic pump, about 71% of the total engine operation time was in a stationary state where hydraulic pressure was not needed. This has the problem of constantly running when the engine is started, consuming unnecessary endurance time, and generating high noise. In this study, ISG(Idle Stop & Go) was applied to improve operation method. When applying ISG, the pressure can be reduced to about 85% or less in an environment where the operation of the main hydraulic pump is not necessary. So, the lifespan of the main hydraulic pump increases as a result of ISG application, thereby reducing the waste of national funds due to maintenance costs. Also, it is expected to contribute to improving combat power by reducing crew fatigue due to noise reduction.

In the power steering systems used for automobiles, because of its small size and low noise, a balanced type hydraulic vane pump is mainly used as a power source. Therefore it is requested to research on the lubrication characteristics of a oil hydraulic vane pump which is the key part to improve its performance. The performance of a oil hydraulic vane pump is influenced by the lubrication characteristics of the critical sliding components. Thus, lubrication characteristics between the shaft and the journal bearing have to be researched for the design and the performance improvement of a oil hydraulic vane pump. Therefore, in this paper, it is theoretically investigated that the lubrication characteristics between the shaft and the journal bearing of a balanced type oil hydraulic vane pump for power steering systems. The results demonstrate that lubrication characteristics are significantly influenced by the clearance between the shaft and the journal bearing.

In this paper, the long-term reliability of swash plate type hydraulic pump is studied by prognostics method. For the purpose, the pumping power of hydraulic pump is measured for 00 cycles and the performance after 00 cycles is estimated using the particle filter method. To verify the predicted 00 cycle's performance, the actual test results are compared with the estimated result and the trend of estimation is well matched with actual test results. The long-term reliability evaluation using the prognostics method performed in this study shows the feasibility that can be utilized in development phase of tracked vehicle to improve the quality of initial products.

To develop a high pressure main drive hydraulic cylinder for concrete pumping car, it is essential to accurately predict the internal flow structure of the hydraulic cylinder and ensure structural stability. Therefore, in this study structural and buckling analysis were essentially used for safe design. From analysis results, the maximum equivalent stress occurred when the cylinder thickness was 15 mm and the hydraulic cylinder was deemed to be structurally safe. The buckling analysis of the hydraulic cylinder assembly showed that the critical load factor was from 1.3732 to 12.021 and the critical force factor in the entire area was not observed because the critical load factor was greater than 1. The average flow rate of cylinder was uniformly distributed and the flow rate error for the inlet and outlet port could be found to be approximately identical to that of 2 %.

A hydraulic system is a driving or transmission system that uses high pressure hydraulic fluid to power hydraulic machinery. It refers to the transfer of energy from flow and pressure. A hydraulic pump is a mechanical source of power that converts mechanical power into hydraulic energy. Cavitation is the formation of vapor cavities in liquid that are the consequence of forces acting upon the liquid. It usually occurs when a liquid is subjected to rapid changes of pressure that cause the formation of cavities where the pressure is relatively low. In this study, a cavitation was measured when the vane pump is rotating. The rotation speed of the vane pump was tested at 1000 rpm to 5000 rpm. At that time, the temperature and pressure of each hydraulic oil were changed and controlled. The results show that flow rate and noise are changed when cavitation occurs.

A hydraulic system is a drive or transmission system that uses high pressure hydraulic fluid to power hydraulic machinery. It refers to the transfer of energy from flow and pressure. A hydraulic pump is a mechanical source of power that converts mechanical power into hydraulic energy. Cavitation is the formation of vapor cavities in a liquid that are the consequence of forces acting upon the liquid. It usually occurs when a liquid is subjected to rapid changes of pressure that cause the formation of cavities where the pressure is relatively low. In this study, a cavitation was measured when the vane pump is rotating. The rotation speed of the vane pump was tested at 1000 rpm to 5000 rpm. At that time, the temperature and pressure of each hydraulic oil were changed and controlled. The results show that flow rate and noise are changed when cavitation occurred.

The suspension system of special tracked vehicle is using hydraulic piston pump to adjust track tension and control vehicle position change. During operation of vehicle on rough field, failure of suspension control was occurred due to the piston pump failure. In this study, investigation was performed to analyze the cause of hydraulic piston pump failure. Main reason of piston pump failure is strong peak pressure and insufficient structural safety of shoe. The static stress analysis considering peak pressure was performed to find the weak point of the shoe. From the result, it is confirmed that pass hole of lubrication is the weakest point. Improved piston shoe shows 27% decrease in maximum stress and satisfies the design target which is less than 40% of stress margin.

The purpose of this study is to investigate the actual field application of the airless paint spraying pump driven by the hydraulic power unit under high pressure condition. The velocity and the pressure distributions are obtained using the turbulent k-ε model. The flow characteristics under design condition of spraying pump was numerically conducted by commercial fluid dynamic code(CFX ver. 13). The numerical analysis was performed by transient technique according to the variation of stroke times, which is changing from 0 to 1 seconds by interval of 0.01. Turbulence model, k-ω SST was selected to quaranty more accurate prediction of oil flow. The ICEM-CFD 13 and CFXMesher, reliable grid generation software were also adapted to secure high quality grid necessary for the reliable analysis. According to the simulation results, the flow rate was supplied to the paint spraying pump is 5l/min. These results are in good agreement with design results and could be applied to the design of the high viscosity paint spraying pump.

This paper describes the results of the application of Cr-Diamond-like carbon (DLC) films for efficiency improvement through surface modification of spur gear parts in the hydraulic gear pump. Cr-DLC films were successfully deposited on SCM 415 substrates by a hybrid coating process using linear ion source (LIS) and magnetron sputtering method. The characteristics of the films were systematically investigated using FE-SEM, nano-indentation, sliding tester and AFM instrument. The microstructure of Cr-DLC films turned into the dense and fine grains with relatively preferred orientation. The thickness formed in our Cr buffer layer and DLC coating layer were obtained the 487 nm and . The average friction coefficient of Cr-DLC films considerably decreased to 0.15 for 0.50 of uncoated SCM415 material. The hardness and surface roughness of Cr-DLC films were measured 20 GPa and 10.76 nm, respectively. And then, efficiency tests were performed on the hydraulic gear pump to investigate the efficiency performance of the Cr-DLC coated spur gear. The experimental results show that the volumetric and mechanical efficiency of hydraulic gear pump using the Cr-DLC spur gear were improved up to 2~5% and better efficiency improvement could be attributed to its excellent microstructure, higher hardness, and lower friction coefficient. This conclusion proves the feasibility in the efficiency improvement of hydraulic gear pump for industrial applications.

An electrical power generation system driven by main engine shaft, briefly SG system for middle or small size fishing boat is studied experimently. In the SG system, power transmission is performed by a variable displacement hydraulic pump driven by the main engine and a constant displacement hydraulic motor. It was verified that the SG system enabled the generation of electrical power with constant frequency regardless main engine speed. In the SG system, setting reference frequency, sensing generator output frequency and setting controller parameters are performed by performed by programming in a microcomputer, so a countermeasure for physical situations of control object is very easy. Futhermore, the SG system has following features; low initial installation cost, wide freedom of installation in engine room, advantage of application in existing ships, especially fishing boat with hydraulic fishing equipments.