시간영역반사계(TDR)는 케이블의 물리적 결함을 검사하는 기법이며 누수 탐지 분야로의 응용영역을 확대하고 있다. 본 연구는 시간영역반사계 기법을 활용하여 선박 기관실 해수 배관의 누설 감지용 케이블형 센서를 개발하였다. 케이블 센서의 형상은 꼬임형상과 흡습부재를 이용하여 제작하였으며 개발된 센서의 누수 감지 여부와 위치 탐지 가능성을 확인하였다. 개발된 센서는 실제 배관 시험 장치 에 부착하여 평가하였으며 해수 누설에 따른 다양한 TDR 신호를 취득하였다. 센서는 꼬임횟수, 피복 두께를 변수로 하여 제작하였으며 TDR 신호에 미치는 효과를 분석하였다. 실험 결과, 꼬임형 센서는 평행한 띠 형상의 센서에 비해 평활한 신호 취득이 가능하였으며 최적 꼬임 횟수는 단위길이 당 10회 이상인 것으로 나타났다. 절연 피복두께의 경우 적정 민감도 확보가 가능한 절연 피복부재의 두께는 도선 직경의 80%~120%로 확인되었다. 누수 위치 추정을 위해 회귀분석 실시 결과, 결정계수는 0.9998로 실제 누설 위치와 높은 상관관계를 나타 내었다. 결과적으로 제안된 TDR 기반의 누수 감지용 꼬임형 센서는 해수 배관 시스템의 누수 감시 센서로의 충분한 적용성을 확인하였다.
In this study, by using a system analysis program(Fluid Flow), the correlation between the location where cladding damage occurs frequently inside the power plant seawater pipe and flow characteristics is analyzed, and the root cause and improvement plan are reviewed. As a result, it was confirmed that a high flow velocity occurred in the backwash piping(7.64m/s) and the front and rear ends of the flow control valve(5.93m/s). In addition, it was confirmed that cavitation occurs when the seawater level decreases below the saturated water vapor pressure at the rear end of the orifice. These areas are locations where the internal cladding damage occurs frequently in power plants, and the main cause of damage is considered to be excessive flow velocity and cavitation in the pipe. In order to solve this problem, improvement method such as installation of backwash pipe orifices, change of pipe shape at the front and rear end of flow control valve, and change of orifice type were derived.
In actual seawater desalination plant, the pressure loss due to frictional force of pipe is about 3~5 bar. Also, the pressure loss at pipe connection about 1~3 bar. Therefore, the total pressure loss in the pipe is expected to be about 4~8 bar, which translates into 0.111 to 0.222 kWh/m3 of energy when converted into the Specific Energy Consumption(SEC). Reducing energy consumption is the most important factor in ensuring the economics of seawater desalination processes, but pressure loss in piping is often not considered in plant design. It is difficult to prevent pressure loss due to friction inside the pipe, but pressure loss at the pipe connection can be reduced by proper pipe design. In this study, seawater desalination plant piping analysis was performed using a commercial network program. The pressure loss and SEC for each case were calculated and compared by seawater desalination plant size.
Desalination plants have been recently constructed in many parts of the world due to water scarcity caused by population growth, industrialization and climate change. Most seawater desalination plants are designed with a submarine pipeline for intake and discharge. Submarine pipelines are installed directly on the bottom of the water body if the bottom is sandy and flat. Intake is located on a low-energy shoreline with minimal exposure to beach erosion, heavy storms, typhoons, tsunamis, or strong underwater currents. Typically, HDPE (High Density Polyethylene) pipes are used in such a configuration. Submarine pipelines cause many problems when they are not properly designed; HDPE pipelines can be floated or exposed to strong currents and wind or tidal action. This study examines the optimal design method for the trench depth of pipeline, analysis of on-bottom stability and dilution of the concentrate based on the desalination plant conducted at the Pacific coast of Peru, Chilca. As a result of this study, the submarine pipeline should be trenched at least below 1.8 m. The same direction of pipeline with the main wind is a key factor to achieve economic stability. The concentrate should be discharged as much as high position to yield high dilution rate.
The purpose of this study is analyzing the performance of sea water cooling system under various refrigerant pipe length. In sea water cooling system, the increase of refrigerant pipe length cause increases of pressure drops. These pressure drops cause fresh gas in liquid pipe and increase specific volume in gas pipe outlet, so sea water cooling system capacity is decreased by decrease of refrigerant mass flow rate. Sea water cooling system capacity in refrigerant pipe length 70m is decreased more than 30% when compared with pipe length 10m and the decrease of the coefficient of performance is nearly 20%.