형상기억합금(Shape Memory Alloy, SMA)은 소성변형이 일어나도 냉각 및 가열을 통해 기존 형상 으로 돌아갈 수 있는 형상기억효과(Shape Memory Effect, SME)를 가진 재료이다. 이를 통해 사전에 인장 변형된 SMA를 구속 후 가열하면 SME에 의해 원래 형태로 돌아가려 하지만, 변형이 구속되어 회복 응력이라 하는 압축 응력이 발생한다. 따라서 사전 변형된 SMA를 구조물에 적용하게 되면 셀프 -프리스트레싱을 도입할 수 있다. 그중 철을 기반으로 제작된 Fe-SMA는 다른 SMA에 비해 높은 경 제성을 가져 건설 재료로써 많은 관심을 받고 있다. 이에 Fe-SMA를 철근콘크리트(Reinforced Concrete, RC) 구조물에 적용한 많은 연구가 진행되었으며, 구조성능이 향상되는 것을 확인하였다. 그러나 Fe-SMA가 사용된 RC 구조물의 피로 실험에 관한 연구는 부족한 실정이다. 따라서 본 연구에서는 Fe-SMA 바를 인장재로 사용한 RC 보의 피로 성능을 평가하였고 하중 유형(정적, 피로)과 피로 응력 범위를 변수로 고려해 고주기 피로 실험을 수행하였다. 이를 통해 피로 강도, 피로 수명 및 거동을 확 인하였으며, Fe-SMA 바를 인장재로 사용한 RC 보의 피로강도는 최대하중의 40%~60% 사이에 있을 것으로 예측되었다.
This study reports an experimental and analytical exploration of concrete columns laterally confined with Fe-based shape-memory alloy (Fe-SMA) spirals. For performing experiments, Fe-SMA rebars with a 4% prestrain and diameter of 10 mm were fabricated and concrete columns with internal Fe-SMA spiral reinforcement were constructed with a diameter of 200 mm and height of 600 mm. An acrylic bar with an attached strain gauge was embedded in the center of the specimen to measure local strains. Experimental variables encompassed the Fe-SMA spiral reinforcement, spacing, and activation temperature. Uniaxial compression tests were conducted after applying active confinement to the concrete columns through electrical-resistance heating. Notably, as the Fe-SMA spiral spacing decreased, the local failure zone length and compressive fracture energy of the prepared specimens increased. Additionally, a model incorporating compressive fracture energy was proposed to predict the stress–strain behavior of the. This model, accounting for active and passive confinement effects, demonstrated accurate predictions for the experimental results of this study as well as for previously reported results.
High-strength low-alloy steel is one of the widely used materials in onshore and offshore plant engineering. We investigated the alloying effect of solute atoms in α-Fe based alloy using ab initio calculations. Empirical equations were used to establish the effect of alloying on the Vicker’s hardness, screw energy coefficient, and edge dislocation energy coefficient of the steel. Screw and edge energy coefficients were improved by the addition of V and Cr solute atoms. In addition, the addition of trace quantities of V, Cr, and Mn enhanced abrasion resistance. Solute atoms and contents with excellent mechanical properties were selected and their thermal conductivity and thermal expansion behavior were investigated. The addition of Cr atom is expected to form alloys with low thermal conductivity and thermal expansion coefficient. This study provides a better understanding of the state-of-the-art research in low-alloy steel and can be used to guide researchers to explore and develop α-Fe based alloys with improved properties, that can be fabricated in smart and cost-effective manners.
경험식에 기반한 폭발 해석방법은 폭압-시간 이력곡선을 하중으로 적용하여 해석하는 방법이다. 이 방법은 모델링이 간단하고 해 석시간이 짧아 효율적이지만, 일부 연구에 따르면 근거리 폭발 해석에는 적합하지 않음이 보고되고 있다. 본 연구에서는 예로써 환산 거리 0.4~1.0의 근거리 폭발조건에 있는 RC 보에 대해 해석방법에 따른 결과의 차이 및 원인을 분석하였고, 이를 통해 경험식 방법을 이용한 해석의 적용 범위를 구체적으로 검토 및 확인할 수 있었다. 사용된 유한요소해석 프로그램은 LS-DYNA이다. 해석결과에 따르 면, 원거리 폭발 실험 데이터를 근거로 하는 경험식 해석방법은 충격량을 과소평가하고 있었다. 이로 인해 RC 보의 처짐은 측정된 처 짐 또는 ALE(Arbitrary Lagrangian Eulerian) 해석결과에 비해 작게 계산되었다. 구조체의 응답이 크게 나타나는 근거리 폭발에 대해 서는 ALE 해석방법을 사용하는 것이 더 적합할 것으로 사료된다.
Lightweight steel is a crucial material that is being actively studied because of increased carbon emissions, tightening regulations regarding fuel efficiency, and the emergence of UAM, all of which have been recently labeled as global issues. Hence, new strategies concerning the thickness and size reduction of steel are required. In this study, we manufacture lightweight steel of the Fe-Mn-Al-C system, which has been recently studied using the DED process. By using 2.8 wt.% low-Mn lightweight steel, we attempt to solve the challenge of joining steel parts with a large amount of Mn. Among the various process variables, the laser scan power is set at 600 and 800W, and the laser scan speed is fixed at 16.67 mm/s before the experiments. Several pores and cracks are observed under both conditions, and negligibly small pores of approximately 0.5 μm are observed.
Novel Ni- and Fe-based alloys are developed to impart improved mechanical properties and corrosion resistance. The designed alloys are manufactured as a powder and deposited on a steel substrate using a high-velocity oxygen-fuel process. The coating layer demonstrates good corrosion resistance, and the thus-formed passive film is beneficial because of the Cr contained in the alloy system. Furthermore, during low-temperature heat treatment, factors that deteriorate the properties and which may arise during high-temperature heat treatment, are avoided. For the heattreated coating layers, the hardness increases by up to 32% and the corrosion resistance improves. The influence of the heat treatment is investigated through various methods and is considered to enhance the mechanical properties and corrosion resistance of the coating layer.
We have prepared MIL-101/graphene oxide (GO) composites with various mixing molar ratio of Fe-containing metal– organic frameworks (MOFs) against GO. When synthesizing MOFs, it was possible to synthesize uniform crystal powders using hydrothermal method. MIL-101 consists of a terephthalic acid (TPA) ligand, with the central metal composed of Fe, which was the working electrode material for supercapacitors. Field emission scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy analysis had been done to ascertain microstructures and morphologies of the composites. Cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge–discharge measurements were performed to analyze the electrochemical properties of the composite electrodes in 6 M KOH electrolyte. By controlling the metal ligand mole ratio against GO, we prepared a changed MOF structure and a different composite morphology, which could be studied as one of the promising optimized electrode materials for supercapacitors.
High-strength low-alloy (HSLA) steels show excellent toughness when trace amounts of transition elements are added. In steels, prior austenite grain size (PAGS), which is often determined by the number of added elements, is a critical factor in determining the mechanical properties of the material. In this study, we used two etching methods to measure and compare the PAGS of specimens with bainitic HSLA steels having different Nb contents These two methods were nital etching and picric acid etching. Both methods confirmed that the sample with high Nb content exhibited smaller PAGS than its low Nb counterpart because of Nb’s ability to hinder austenite recrystallization at high temperatures. Although both etching approaches are beneficial to PAGS estimation, the picric acid etching method has the advantage of enabling observation of the interface containing Nb precipitate. By contrast, the nital etching method has the advantage of a very short etching time (5 s) in determining the PAGS, with the picric acid etching method being considerably longer (5 h).
Iron-based amorphous powder attracts increasing attention because of its excellent soft magnetic properties and low iron loss at high frequencies. The development of an insulating layer on the surface of the amorphous soft magnetic powder is important for minimizing the eddy current loss and enhancing the energy efficiency of highfrequency devices by further increasing the electrical resistivity of the cores. In this study, a hybrid insulating coating layer is investigated to compensate for the limitations of monolithic organic or inorganic coating layers. Fe2O3 nanoparticles are added to the flexible silicon-based epoxy layer to prevent magnetic dilution; in addition TiO2 nanoparticles are added to enhance the mechanical durability of the coating layer. In the hybrid coating layer with optimal composition, the decrease in magnetic permeability and saturation magnetization is suppressed.
We fabricate the non-equiatomic high-entropy alloy (NE-HEA) Fe49.5Mn30Co10Cr10C0.5 (at.%) using spark plasma sintering under various sintering conditions. Each elemental pure powder is milled by high-energy ball milling to prepare NE-HEA powder. The microstructure and mechanical properties of the sintered samples are investigated using various methods. We use the X-ray diffraction (XRD) method to investigate the microstructural characteristics. Quantitative phase analysis is performed by direct comparison of the XRD results. A tensile test is used to compare the mechanical properties of small samples. Next, electron backscatter diffraction analysis is performed to analyze the phase fraction, and the results are compared to those of XRD analysis. By combining different sintering durations and temperature conditions, we attempt to identify suitable spark plasma sintering conditions that yield mechanical properties comparable with previously reported values. The samples sintered at 900 and 1000oC with no holding time have a tensile strength of over 1000 MPa.
본 논문은 철계-형상기억합금(Fe-SMA)의 부식특성을 평가하기 위한 실험적 연구이다. 연구를 수행하기 위해 동전위 분극실험을 통해 Fe-SMA의 부식성능을 평가하였다. 시편을 3전극 플렛셀에 설치 후 전위차계를 이용하여 –200mV∼1000mV 구간의 전위를 2mV/s으 속도로 측정하였다. 기준전극 및 상대전극으로 각각 SCE 기준전극과 백금 와이어를 이용하였다. 동전위 분극곡선 및 타펠 피팅을 이용하여 부식전위 및 부식전류밀도를 측정하였다. Fe-SMA의 부식특성을 직관적으로 확인하기 위해 SD400 철근을 비교군으로 설정하였다. 염화물 환경에서 Fe-SMA의 부식성능을 확인하기 위해 3.5wt% 농도의 NaCl 용액에서 실험을 실시하였으며, 콘크리트 환경에서 Fe-SMA의 부식성능을 확인하기 위해 CaO를 이용하여 수용액의 pH를 13으로 조절하였다. 실험결과 Fe-SMA는 SD400 대비 모든 조건에서 우수한 내부식성이 나타났다. Fe-SMA의 콘크리트 환경에서 내부식성은 우수한 것으로 나타났다. 하지만 Fe-SMA가 염화물에 노출되면 부식저항이 급격히 감소되는 것으로 나타났다. 따라서 염화물에 직접적으로 노출되는 환경에서 Fe-SMA를 사용할 경우 부식을 방지하기 위한 적절한 조치가 필요할 것으로 사료된다.
본 논문은 철계형상기억합금(Fe-SMA) 나선철근을 이용한 기둥의 횡구속 효과를 평가한 실험적 연구를 보고한다. 실험을 위해 사전변형 4%의 5mm × 5mm의 Fe-SMA 나선철근으로 구속된 150mm × 150mm ×300mm의 원형 실험체가 제작되었다. 실험변수는 Fe-SMA 나선철근의 피치(0mm, 80mm, 60mm, 40mm), Fe-SMA 나선철근의 활성화 유무(활성화, 비활성화)를 고려하였다. Fe-SMA 나선철근 활성화를 위해 소성로를 사용하여 목표온도 140℃까지 가열하였다. 실험체의 온도가 상온에 도달한 후 만능재료시험기를 이용하여 1축 압축실험을 실시하였다. 실험결과를 통해 Fe-SMA 나선철근을 활성화하여 능동적 횡구속압이 작용된 실험체의 최대응력과 최대응력 발현 시의 변형률은 활성화하지 않은 실험체에 비해 크게 증가하는 것으로 나타났다. 또한, 나선철근 피치의 감소로 인해 능동적 구속압이 증가함에 따라 최대응력과 연성지수가 크게 증가하는 것으로 나타났다. 특히 보강 간격이 40mm인 활성화된 나선철근으로 구속된 실험체는 최대하중 도달 후 하중이 유지 및 증가하는 변형경화가 발생하는 것으로 나타났다.
In the present study, we investigated the austenite stability of a sintered Fe-based nanocrystalline alloy. The volume fraction of austenite was measured based on the X-ray diffraction data of sintered Fe-based nanocrystalline alloys, which were prepared by high-energy ball milling and spark plasma sintering. The sintered alloy samples showed a higher volume fraction of austenite at room temperature as compared to the equilibrium volume fraction of austenite obtained using thermodynamic calculations, which resulted from the nanosized crystalline structure of the sintered alloy. It was proved that the austenite stability of the sintered Fe-based alloy increased with a rise in the amount of austenite stabilizing elements such as Mn, Ni, and C; however, it increased more effectively with a decrease in the actual grain size. Furthermore, we proposed a new equation to predict the martensite starting temperature for sintered Fe-based alloys.
The automotive industry has focused on the development of metallic materials with high specific strength, which can meet both fuel economy and safety goals. Here, a new class of ultrafine-grained high-Mn steels containing nano-scale oxides is developed using powder metallurgy. First, high-energy mechanical milling is performed to dissolve alloying elements in Fe and reduce the grain size to the nanometer regime. Second, the ball-milled powder is consolidated using spark plasma sintering. During spark plasma sintering, nanoscale manganese oxides are generated in Fe-15Mn steels, while other nanoscale oxides (e.g., aluminum, silicon, titanium) are produced in Fe-15Mn-3Al-3Si and Fe-15Mn-3Ti steels. Finally, the phases and resulting hardness of a variety of high-Mn steels are compared. As a result, the sintered pallets exhibit superior hardness when elements with higher oxygen affinity are added; these elements attract oxygen from Mn and form nanoscale oxides that can greatly improve the strength of high-Mn steels.
본 논문은 지속하중을 받은 철계-형상기억합금 표면매립보강 철근콘크리트 보의 휨 거동에 대한 실험적 연구이다. 연구를 위하여 철계-형상기억합금 보강 유ㆍ무 및 철계-형상기억합금 활성화 유ㆍ무를 변수로 하여 3개의 실험체를 제작하였다. 장기거동을 측정하기 위해 약 1 ton 중량의 콘크리트 추를 시험체 중앙에 거치하였다. 상재하중 재하 후 철계-형상기억합금을 15kW용량의 전력공급장치를 통해 활성화하였다. 이 후 다이얼게이지를 이용하여 실험체 중앙의 처짐을 528일동안 측정하였다. 528일 후 실험체의 잔존강도를 확인하기 위해 휨 파괴 실험을 실시하였다. 실험결과, 콘크리트 추를 거치한 후 철계-형상기억합금으로 보강된 실험체는 무보강 실험체 대비 50%이상 감소된 즉시처짐을 나타냈다. 또한 철계-형상기억합금을 활성화 시킨 실험체가 활성화 시키지 않은 실험체에 비해 약 35.3% 감소된 추가처짐을 나타냈다. 잔존강도 실험결과 철계-형상기억합금으로 보강한 실험체는 무보강 실험체대비 26% 이상의 극한강도 증가를 나타냈다. 또한 철계-형상기억합금 활성화는 초기 강성을 증가시키며 극한 강도에 미치는 영향은 미미한 것으로 나타났다.
Information and communication technologies are developing rapidly as IC chip size becomes smaller and information processing becomes faster. With this development, digital circuit technology is being widely applied to mobile phones, wireless LANs, mobile terminals, and digital communications, in which high frequency range of GHz is used. In highdensity electronic circuits, issues of noise and EMC(Electro-Magnetic Compatibility) arising from cross talk between interconnects or devices should be solved. In this study, sheet-type electromagnetic wave absorbers that cause electromagnetic wave attenuation are fabricated using composites based on soft magnetic metal powder and silicon rubber to solve the problem of electromagnetic waves generated in wireless communication products operating at the frequency range of 2.4 GHz. Sendust(Fe-Si-Al) and carbonyl iron(Fe-C) were used as soft magnetic metals, and their concentrations and sheet thicknesses were varied. Using soft magnetic metal powder, a sheet is fabricated to exhibit maximum electromagnetic attenuation in the target frequency band, and a value of 34.2dB(99.9 % absorption) is achieved at the target frequency.
The recent development of information and communication technologies brings new changes to automobile traffic systems. The most typical example is the advancement of dedicated short range communication(DSRC). DSRC mainly consists of an intelligent transportation system(ITS), an electronic toll collection system(ETCS) and an advanced traveler information system(ATIS). These wireless communications often cause unnecessary electromagnetic waves, and these electromagnetic waves, in turn, cause frequent system malfunction. To solve this problem, an absorber of electromagnetic waves is suggested. In this research, various materials, such as powdered metal and iron oxides, are used to test the possibility for an effective absorption of the unnecessary electromagnetic waves. The various metal powders are made into a thin sheet form by compositing through processing. The electromagnetic characteristics(complex permittivity, complex permeability) of the fabricated sheet are measured. As a result, we achieve –6.5 dB at 940 MHz(77.6 % absorption rate) with a 1.0 mm-thickness electromagnet wave absorber, and –9.5 dB at 940 MHz(88.8 % absorption rate) with a 2.0 mm-thickness absorber.