The number of significant issues on many welding processes are often connected to high productivity and manufacturability at low costs. The research on welding processes in the literature has reported several research activities, but there is still scope for improvement in most industrial settings. The primary goal of this research is to determine the best super-TIG welding settings to use for groove welding. First, in order to determine the quality characteristics and risks associated with them, concepts and frameworks of quality by design (QbD) which is a new standard in pharmaceutical area in order to improve drug qualities were integrated into this process optimization. Second, stepwise experimental design approaches including a factorial design as well as a response surface methodology (RSM) were customized and performed for this specific automated super-TIG welding process. Third, based on experimental design results, the optimal operating conditions with both design space (i.e., acceptable range of operating conditions) and safe operating space (i.e., safe range of operating conditions) were obtained. Finally, a case study including QbD steps, stepwise experimental design approaches, design and operating spaces, the optimal factor settings, and their association validation results was conducted for verification purposes.
This study explores how to integrate the generative artificial intelligence (AI) tool Midjourney into the fashion design process, emphasizing the visualization of sporty fashion concepts. The research applied Midjourney at every stage of the fashion design process: mood board, fashion sketch, flat drawing, production package, fashion show presentation, and store display and sales. Specifically, sporty fashion was selected as the theme, and customized prompts were developed from prior research and design principles to generate visual outputs for each stage. Furthermore, three apparel design experts evaluated the AI-generated images to assess Midjourney’s practical applicability and effectiveness in each phase of the fashion design workflow. Expert evaluations revealed that Midjourney was particularly effective in the early stages, offering diverse and visually engaging imagery that supported creative ideation and mood expression. The tool allowed quick exploration of different silhouettes during the sketching stage but was imprecise in detailed forms and proportions. Limitations became more evident in the flat drawing and work instruction stages, where outputs failed to accurately reflect material textures and technical construction. Prompt refinements and referencebased prompts were tested but often resulted in inconsistent or stylized outputs. Additionally, continuity between stages was missing. Midjourney shows potential as a creative tool, but experts highlight its limitations for practical industry application. Further research is needed to improve prompt optimization and training data for enhanced accuracy and usability in AI-assisted fashion design workflows.
In order support the design support system of small and medium-sized shipbuilding companies that carry out designs using 2D CAD, this study developed a system that automatically calculates the cable length by extracting the Y-axis value expressed as text data in 2D CAD. By setting the equipment where the cable starts and ends, the essential route and the installation rate were checked so that the optimal route of the cable could be calculated. As a result, the value calculated based on the optimal route and length of the cable by extracting the data of 2D CAD through this study was the same as the value previously calculated by the actual user, and the installation rate was less than 130% so there was no problem with the on-site installation. In addition, it was confirmed that the cable length calculated through this was reduced by about 7% compared to the existing work.
This research introduces a novel probabilistic approach to consider the effects of uncertainty parameters during the design and construction process, providing a fresh perspective on the evaluation of the structural performance of reinforced concrete structures. The study, which categorized various random design and construction process variables into three groups, selected a two-story reinforced concrete frame as a prototype and evaluated it using a nonlinear analytical model. The effects of the uncertainty propagations to seismic responses of the prototype RC frame were probabilistically evaluated using non-linear dynamic analyses based on the Monte-Carlo simulation sampling with the Latin hypercube method. The derivation of seismic fragility curves of the RC frame from the probabilistic distributions as the results of uncertainty-propagation and the verification of whether the RC frame can meet the seismic performance objective from a probabilistic point of view represent a novel and significant contribution to the field of structural engineering.
In this paper, we covered the basic design process of water-cooled cabinets and studied how to determine the target performance of heat exchanger design, which is essential in water-cooled cabinet design. A theoretical method was presented to set the target efficiency of the heat exchanger, and the pressure drop of air passing through the heat exchanger was predicted analytically. A cabinet-level thermal analysis was performed using the target efficiency and pressure drop data of the heat exchanger. The accuracy of the theoretical method was judged by comparing the theoretically predicted operating environment of the internal equipment with the analytically predicted operating environment of the internal equipment.
이 연구는 일본 규슈 북쪽 서단(西端)에 위치한 작은 도시지만, 제1,2 차 세계대전에서 구(舊)일본 해군의 군사적 요충지 역할을 맡은 군항도시 사세보(佐世保)가 관광도시로 전환되는 그 과정의 설계와 실천 과정에 기반을 두고 있다. 1983년 개장한 나가사키(長崎) ‘오란다무라(Holland Village)’는 지역경제에 많은 파급효과를 가져왔고, 1992년 개장한 ‘하우 스텐보스(Huis Ten Bosch)’는 관광도시로의 전환에 있어 ‘결정체’와 같 은 역할을 했다. 오랜 기간 군항도시의 역할이 지속된 사세보는 전전기 (戦前期)와 전후기(戦後期)를 거치며 어두운 전쟁의 체험과 역사적 흔적 을 남겼다. 하지만 사세보 시민들이 염원하던 ‘평화산업항만도시’로의 전 환에 있어 결정체 역할을 한 ‘하우스텐보스’의 개장은 마치 어두운 전쟁 의 역사의 흔적을 지우듯 나가사키의 역사와 문화라는 옷을 입혀 그 부 지위에 자리 잡았다. 하우스텐보스가 조성된 부지는 전전기에는 해군병 교 하리오(針尾)분교가, 전후기에는 인양자들의 숙소이자 인양 원호국이 자리잡고 있었던 곳이었다. 이처럼 사세보의 어두운 역사의 땅 위에 하 우스텐보스가 지어지며 군항도시에서 관광도시로 전환된 과정을 흥미롭 게 살펴보고자 한다.
The production process of ultra-pure water (UPW) involves dozens of unit processes such as reverse osmosis (RO), pretreatments, membrane degasifier, and several ion exchange processes. Recently, continuous electrodeionization (CEDI) has replaced the 2-bed and 3-tower (2B3T) ion exchange process. As a result, the majority of wastewater in UPW production now comes from the RO concentrate. The important of RO in UPW production is to produce high-quality water with a low ion concentration (around 1 mg/L) for CEDI feed water. Minimizing RO concentrate is essential to reduce the wastewater produced in the UPW production process. This can be achieved by maximizing the recovery of the RO system. However, increasing the recovery is limited by the water quality of the RO permeate. To ensure high-quality permeate water, the RO system is designed with a two-pass configuration. The recovery of each pass in the RO system is limited (e.g., < 85%) due to the expected increase in permeate water concentration at higher RO feed water concentrations. Interestingly, tests using 4-inch RO modules with low concentration feed water (≤ 35 mg/L as NaCl) revealed that the permeate concentration remains almost constant regardless of the feed water concentration. This implies that the recovery of the first RO pass can be increased as long as the average feed/concentrate concentration of the second RO pass is less than 35 mg/L. According to this design criterion for the RO system, the recovery of the first and second RO pass, with a feed water concentration of 250 mg/L as NaCl, can be increased up to 94.8% and 96.0%, respectively. Compared to the conventional RO system design (e.g., 70% and 80% for the first and second RO pass) for UPW production, this maximum recovery design reduces the volume of RO feed and concentrate by up to 38.4% and 89.2%, respectively.
The Ti-6Al-4V lattice structure is widely used in the aerospace industry owing to its high specific strength, specific stiffness, and energy absorption. The quality, performance, and surface roughness of the additively manufactured parts are significantly dependent on various process parameters. Therefore, it is important to study process parameter optimization for relative density and surface roughness control. Here, the part density and surface roughness are examined according to the hatching space, laser power, and scan rotation during laser-powder bed fusion (LPBF), and the optimal process parameters for LPBF are investigated. It has high density and low surface roughness in the specific process parameter ranges of hatching space (0.06–0.12 mm), laser power (225–325 W), and scan rotation (15°). In addition, to investigate the compressive behavior of the lattice structure, a finite element analysis is performed based on the homogenization method. Finite element analysis using the homogenization method indicates that the number of elements decreases from 437,710 to 27 and the analysis time decreases from 3,360 to 9 s. In addition, to verify the reliability of this method, stress–strain data from the compression test and analysis are compared.
국내 Y정수처리시설에 20-40 m3/m2/h의 표면부하율을 갖는 고속 용존공기부상공정을 도입하였다. 우선, 용존공기부상공정과 입상활성탄 공정이 결합된 반응기를 일처리용량 500 m3/day의 조건으로 운전하였다. 운전결과는 두 공정이 원수내 탁도, 조류, 지오스민, 2-MIB를 감소시킬 수 있음을 증명하였다. 도출된 최적 설계요소를 활용하여 현장규모의 공정(5,000 m3/day)에 용존공기부상공정을 도입하였다. 여름철 56일간 조류와 탁도 제거율을 평가하였다. 처리수 내 조류의 개체수는 20-30 cells/mL 이하로 유지되었으며, 조류 제거효율은 80-89%를 기록하였다. 침전법 및 용존공기부상공정 처리수질의 탁도 제거효율을 비교한 결과 평균 탁도 제거효율은 77%를 나타냈다. 이러한 결과들은 고속 용존공기부상공정이 여름철 음용수의 탁도 및 조류와 같은 저밀도 고형물을 제거하는데 유의미한 방법임을 나타냈으며, GAC는 맛・냄새를 유발하는 화합물(지오스민, 2-MIB)를 제거할 수 있는 공정 옵션인 것을 확인하였다.
Companies are making design changes by improving product quality and function to succeed while meeting customer requirements continuously. Design changes are changing the product BOM's amount, item, specification, and shape while causing a change in the product's structure. At this time, the problem of inventory exhaustion of parts before design change is a big topic. If the inventory exhaustion fails, the pieces before the design change become unused and are discarded, resulting in a decrease in asset value, and the quality cost of the design change affects the company's profits. Therefore, it is necessary to decide to minimize quality costs while minimizing waste inventory costs at the time of application of design changes. According to the analysis, priorities should be prioritized according to urgency because the quantity of items before the design change affects the applied lead time.