PURPOSES : The current research aims to evaluate the impact of coating materials and temperature on the percentage of bead loss in pavement markings. METHODS : Five mixtures with varying numbers of coating layers (C0, C1, C2, C3, and C4) were prepared to assess the effect of coating layers on bead loss. The effect of stripping was simulated using a modified Hamburg Wheel Tracking test. Furthermore, the influence of temperature and coating material on bead loss was examined using control mixture (without coating), YR, and SY coating mixtures. The percentage bead loss was evaluated by a developed image analysis program. RESULTS : The results demonstrated a substantial reduction in bead loss as the number of coating layers increased, with the C4 mixture showing an impressive 4.3% bead loss after 500 HWT braking cycles compared to 27.4% for the C0 mixture. Higher testing temperatures resulted in increased bead loss, with the control mixture exhibiting the highest percentage loss at 7,500 HWT rolling cycles. Conversely, the YR and SY coating mixtures displayed superior resistance to bead loss. Statistical analysis confirmed the significance of coating layers in reducing bead loss, further supporting the effectiveness of coatings in preserving bead adhesion during HWT cycles. CONCLUSIONS : The findings highlight the potential of coating materials as a key protective measure for enhancing the longevity and performance of pavement markings.
Domestic commercial low- and intermediate-level radioactive waste storage containers are manufactured using 1.2 mm thick cold-rolled steel sheets, and the outer surface is coated with a thin layer of primer of 10~36 μm. However, the outer surface of the primer of the container may be damaged due to physical friction, such as acceleration, resonance, and vibration during transportation. As a result, exposed steel surfaces undergo accelerated corrosion, reducing the overall durability of the container. The integrity of storage containers is directly related to the safety of workers. Therefore, the development of storage containers with enhanced durability is necessary. This paper provides an analysis of mechanical properties related to the durability of WC (tungsten carbide)-based coating materials for developing low- and intermediate-level radioactive waste storage containers. Three different WC-based coating specimens with varied composition ratios were prepared using HVOF (high-velocity oxy-fuel) technique. These different specimens (namely WC-85, WC-73, and WC-66) were uniformly deposited on cold-rolled steel surfaces ensuring a constant thickness of 250 μm. In this work, the mechanical properties of the three different WCbased coaitng materials evaluated from the viewpoints of microstructure, hardness, adheision force between substrate and coating material, and wear resistance. The cross-sectional SEM-EDS (Scanning Electron Microscope-Energy Dispersive X-ray Spectroscopy) images revealed that elements W (tungsten), C (carbon), Ni (nickel), and Cr (chromium) were uniformly distributed within the each coating layers which was approximately 250 μm thick. The average hardness values of HWC-85 and HWC-73 were found to be 1,091 Hv (Vickers Hardness) and 1,083 Hv, respectively, while the HWC-66 exhibited relatively lower hardness value of 883 Hv. This indicates that a higher WC content results in increased hardness. Adhesion force between and substrates and coating materials exceeded 60 MPa for all specimens, however, there were no significant differences observed based on the tungsten carbide content. Furthermore, a taber-type abrasion tester was used for conducting abrasion resistance tests under specific conditions including an H-18 load weight at 1,000 g with rotational speed set at 60 RPM. The abrasion resistance tests were performed under ambient temperatures (RT: 23±2°C) as well as relative humidity levels (RH: 50±10%). Currently, the ongoing abrasion resistance tests will include some results in this study.
This study focuses on the development of coatings designed for storage containers used in the management of radioactive waste. The primary objective is to enhance the shielding performance of these containers against either gamma or neutron radiation. Shielding against these types of radiation is essential to ensure the safety of personnel and the environment. In this study, tungsten and boron cabide coating specimens were manufactured using the HVOF (High-Velocity Oxy Fuel) technuqe. These coatings act as an additional layer of protection for the storage containers, effectively absorbing and attenuating gamma and neutron radiation. The fabricated tungsten and boron carbide coating specimens were evaluated using two different testing methods. The first experiment evaluates the effectiveness of a radiation shielding coating on cold-rolled steel surfaces, achieved by applying a mixture of WC (Tungsten Carbide) powders. WC-based coating specimens, featuring different ratios, were prepared and preliminarily assessed for their radiation shielding capabilities. In the gamma-ray shielding test, Cs-137 was utilized as the radiation source. The coating thickness remained constant at 250 μm. Based on the test results, the attenuation ratio and shielding rate for each coated specimen were calculated. It was observed that the gammaray shielding rate exhibited relatively higher shielding performance as the WC content increased. This observation aligns with our findings from the gamma-ray shielding test and underscores the potential benefits of increasing the tungsten content in the coating. In the second experiment, a neutron shielding material was created by applying a 100 μm-thick layer of B4C (Boron Carbide) onto 316SS. The thermal neutron (AmBe) shielding test results demonstrated an approximate shielding rate of 27%. The thermal neutron shielding rate was confirmed to exceed 99.9% in the 1.5 cm thick SiC+B4C bulk plate. This indicates a significant reduction in required volume. This study establishes that these coatings enhance the gamma-ray and neutron shielding effectiveness of storage containers designed for managing radioactive waste. In the future, we plan to conduct a comparative evaluation of the radiation shielding properties to optimize the coating conditions and ensure optimal shielding effectiveness.
This study focused on improving the phase stability and mechanical properties of yttria-stabilized zirconia (YSZ), commonly utilized in gas turbine engine thermal barrier coatings, by incorporating Gd2O3, Er2O3, and TiO2. The addition of 3-valent rare earth elements to YSZ can reduce thermal conductivity and enhance phase stability while adding the 4-valent element TiO2 can improve phase stability and mechanical properties. Sintered specimens were prepared with hot-press equipment. Phase analysis was conducted with X-ray diffraction (XRD), and mechanical properties were assessed with Vickers hardness equipment. The research results revealed that, except for Z10YGE10T, most compositions predominantly exhibited the t-phase. Increasing the content of 3-valent rare earth oxides resulted in a decrease in the monoclinic phase and an increase in the tetragonal phase. In addition, the t(400) angle decreased while the t(004) angle increased. The addition of 10 mol% of 3-valent rare-earth oxides discarded the t-phase and led to the complete development of the c-phase. Adding 10 mol% TiO2 increased hardness than YSZ.
Carbon-based materials have emerged as an excellent class of biomedical materials due to their exceptional mechanical properties, lower surface friction, and resistance to wear, tear, and corrosion. Experimental studies have shown the promising results of carbon-based coatings in the field of biomedical implants. The reasons for their successful applications are their ability to suppress thrombo-inflammatory reactions which are evoked as an immune response due to foreign body object implantation. Different types of carbon coatings such as diamond-like carbon, pyrolytic carbon, silicon carbide, and graphene have been extensively studied and utilized in various fields of life including the biomedical industry. Their atomic arrangement and structural properties give rise to unique features which make them suitable for multiple applications. Due to the specificity and hardness of carbon-based precursors, only a specific type of coating technique may be utilized for nanostructure development and fabrication. In this paper, different coating techniques are discussed which were selected based on the substrate material, the type of implant, and the thickness of coating layer. Chemical vapor deposition-based techniques, thermal spray coating, pulsed laser deposition, and biomimetic coatings are some of the most common techniques that are used in the field of biomaterials to deposit a coating layer on the implant. Literature gathered in this review has significance in the field of biomedical implant industry to reduce its failure rate by making surfaces inert, decreasing corrosion related issues and enhancing biocompatibility.
지르코니아 복합체는 지르코니아 전구체, 알루미나 전구체, 그리고 유기 실란의 혼합물을 플라 스틱 기판 위에 코팅하여 졸 겔 공정과 저온의 광경화 과정, 그리고 열처리 공정 등 세 단계를 거쳐 합성하 였고, FT-IR과 XPS 분석을 통하여 지르코니아 전구체와 알루미나 전구체의 비율에 따라 합성된 복합체 내 Zr 원소와 Al 원소 비율이 일치함을 확인하였다. 코팅된 복합체는 파장이 420 nm 이상인 가시광선 영 역에서 96 % 이상의 투과도를 보였고, 기계적 강도는 연필 강도 9H 이상을 나타내었다. 특히 지르코니아 와 알루미나의 몰 비가 1:4의 비율의 복합 코팅제의 나노 압입 경도가 1.212 GPa로 가장 높은 것으로 확 인되었다.
Ni-rich계 양극 소재는 낮은 가격과 높은 용량으로 인해 고용량 달성을 위한 상용화 소재로 주목받고 있지만, 이 소재의 경 우 전기화학적 불안정성으로 인한 한계를 가진다. 그래서 다양한 표면 코팅 방법을 통해 성능향상을 이루고 있지만, 성능향상이 소 재와 코팅 방법때문인지 또는 코팅 범위가 넓어진 것 때문인지는 모호하게 남아 있다. 본 연구에서는 전이금속으로 양극 활물질을 코팅할 때 전구체 코팅 범위에 따른 리튬이온배터리 전기화학 성능평가를 분석하였다. 상업용 LiNi0.8Co0.1Mn0.1O2 양극 소재 표면을 에탄올 용액에 용해된 리튬-코발트와 리튬-주석 아세테이트 전구체를 코팅하였고, 교반속도를 다르게 하여 (200 rpm 및 600 rpm) 전구체 코팅 범위를 다르게 하였다. 리튬-코발트 아세테이트 전구체의 경우 교반속도가 증가할수록 코팅 범위가 증가하였지만, 리튬 -주석 아세테이트 전구체의 경우 교반속도가 증가할수록 코팅 범위가 감소하였다. 하지만 원소의 종류에 관계없이 코팅 범위가 넓 은 경우에 상대적으로 우수한 전기화학적 성능을 나타내었다. 코팅된 양극 활물질의 물리적 특성은 SEM 및 XRD를 이용하여 분석하 였으며, 전기화학적 성능은 초기 충·방전 용량, 사이클 안정성 및 율속특성 테스트를 통해 조사하였다.
This study investigates the microstructure and wear properties of cermet (ceramic + metal) coating materials manufactured using high velocity oxygen fuel (HVOF) process. Three types of HVOF coating layers are formed by depositing WC-12Co, WC-20Cr-7Ni, and Cr3C2-20NiCr (wt.%) powders on S45C steel substrate. The porosities of the coating layers are 1 ± 0.5% for all three specimens. Microstructural analysis confirms the formation of second carbide phases of W2C, Co6W6C, and Cr7C3 owing to decarburizing of WC phases on WC-based coating layers. In the case of WC-12Co coating, which has a high ratio of W2C phase with high brittleness, the interface property between the carbide and the metal binder slightly decreases. In the Cr3C2-20CrNi coating layer, decarburizing almost does not occur, but fine cavities exist between the splats. The wear loss occurs in the descending order of Cr3C2-20NiCr, WC-12Co, and WC-20Cr-7Ni, where WC-20Cr-7Ni achieves the highest wear resistance property. It can be inferred that the ratio of the carbide and the binding properties between carbide–binder and binder–binder in a cermet coating material manufactured with HVOF as the primary factors determine the wear properties of the cermet coating material.
최근 전 세계적으로 급속한 도시화, 인구증가 및 기후변화에 따른 물의 수요와 공급의 불균형으로 인해 물 산업 의 경제, 사회, 환경적 중요성은 더욱 증가하고 있다. 이러한 물 산업은 크게 해당 분야에 따라 사용되는 분리막의 종류가 상 이하다. 주로 물리적, 화학적 안정성이 매우 우수한 고분자 소재가 사용되고 있으나, 이들 고분자들의 소수성인 성질 때문에 친수성을 부여하는 다양한 방법들이 소개되고 있다. 본 연구에서는 상용화되어 있는 중공사 지지체에 총 4종류의 친수성 고 분자들을 도입하여 친수성을 부여하였고, 주사전자현미경을 통해 코팅된 중공사 지지체의 모폴로지를 확인하였다. 또한, 각 고분자들로 코팅한 중공사 지지체의 친수화 정도를 알아보기 위해 접촉각을 측정하였고, 마지막으로 코팅 시간에 따른 수투 과도 변화 그리고 친수성 고분자에 따라 수투과도에 미치는 영향을 확인하였다. 그 결과 Pluronic 1 wt%로 코팅하였을 때 친 수화 정도가 우수하며 중공사의 기공을 막지 않고 우수한 수투과도 정도를 나타내 수처리 분리막으로 가장 적절하다는 결론 을 얻을 수 있었다.
This study was conducted to increase the shelf life of peeled-garlic by edible coating material such as carboxymethyl cellulose(CMC) with sodium benzoate, citric acid and lecithin. Peeled-garlic were stored in a storage chamber at 25℃ and were taken at regular intervals for analysis. The changes in weight loss, colour change, browning, decaying loss and texture of the coated samples with storage time were investigated in comparison with the uncoated samples to determine the delay in the deterioration time of the samples. The coatings contributed to a lower reduction in weight loss. The coatings decreased the browning and decaying loss loses in comparisonto the uncoated peeled-garlic. It was possible to extend the storage period with lower weight loss until 32 days by coating peeled-garlic surfaces with emulsions containing CMC. It was found that the emulsion prepared using the mixture of lecithin, CMC, citric acid, sodium benzoate and water was suitable for the coating of peeled-garlic.
본 연구에서는 초소수성 실리카 에어로겔을 이용하여 단열 성능을 갖는 투명 필름용 유/무기 복합 코팅물질을 제조하였다. 바인더 물질로 사용된 자외선 경화형 우레탄 아크릴레이트 수지와 에어로겔과의 상용성을 위해 계면활성제(Brij 56)를 이용하여 에어로겔의 표면을 개질하였다. 개질된 에어로겔을 고분자 수지와 복합화한 코팅 용액을 폴리카보네이트 기지재에 코팅한 후 자외선경화를 통해 코팅필름을 제조하였다. 에어로겔이 10 vol% 함량으로 첨가되었을 때, 코팅필름의 단열성능은 측정된 열전도도 기준으로 순수 기지재 대비 28% 정도로 향상되었다. 또한, 코팅필름의 광투과율은 에어로겔이 50 vol%로 과량 첨가된 경우에도 80% 이상 높은 수준을 유지하였으며, 우수한 접착성(5B) 및 연필 경도(4H)를 보여주었다.
In this study, the silica-based hybrid material with high barrier property was prepared by incorporating ethylene-vinyl alcohol (EVOH) copolymer, which has been utilized as packaging materials due to its superior gas permeation resistance, during sol-gel process. In preparation of this EVOH/SiO2 hybrid coating materials, the (3-glycidoxy-propyl)-trimethoxysilane (GPTMS) as a silane coupling agent was employed to promote interfacial adhesion between organic and inorganic phases. As confirmed from FT-IR analysis, the physical interaction between two phases was improved due to the increased hydrogen bonding, resulting in homogeneous microstructure with dispersion of nano-sized silica particles. However, depending on the range of content of added silane coupling agent (GPTMS), micro-phase separated microstructure in the hybrid could be observed due to insufficient interfacial attraction or possibility of polymerization reaction of epoxide ring in GPTMS. The oxygen barrier property of the mono-layer coated BOPP (biaxially oriented polypropylene) film was examined for the hybrids containing various GPTMS contents. Consequently, it is revealed that GPTMS should be used in an optimum level of content to produce the high barrier EVOH/SiO2 hybrid material with an improved optical transparency and homogeneous phase morphology.
Carbon blacks could be used as the filler for the electromagnetic interference (EMI) shielding. The poly vinyl alcohol (PVA) and polyvinylidene fluoride (PVDF) were used as the matrix for the carbon black fillers. Porous carbon blacks were prepared by CO2 activation. The activation was performed by treating the carbon blacks in CO2 to different degrees of burnoff. During the activation, the enlargement of pore diameters, and development of microporous and mesoporous structures were introduced in the carbon blacks, resulting in an increase of extremely large specific surface areas. The porosity of carbon blacks was an increasing function of the degree of burn-off. The surface area increased from 80 m2/g to 1142 m2/g and the total pore volume increased from 0.14073 cc·g-1 to 0.9343 cc·g-1. Also, the C=O functional group characterized by aldehydes, ketones, carboxylic acids and esters was enhanced during the activation process. The EMI shielding effectiveness (SE) of raw N330 carbon blacks filled with PVA was about 1 dB and those of the activated carbon blacks increased to the values between 6 and 9 dB. The EMI SE of raw N330 carbon blacks filled with PVDF was about 7 dB and the EMI SE increased to the range from 11 to 15 dB by the activation.
세립의 포리에틸렌, 카펫부산물, 시멘트와 라텍스로 코팅된 매끄럽고 둥근 규사질의 강자갈을 가지고 실험적인 조사가 이루어졌으며 아스팔트 혼합물 공시체를 만들었다. No. 4번체 이상에 남아 있는 골재만 코팅을 하였다. 개념은 매끄럽고 둥근 강자갈을 코팅함으로서 표면 거칠기를 증가시켜 공학적 특성이 우수한 혼합물을 만들어 내는 것이다. 표준 테스트와 비표준 테스트를 이용하여 아스팔트 혼합물 공시체를 평가하였다. 코팅과정과 제한된 혼합물 공시체 테스트 결과에 근거하여 다음과 같은 결과를 얻을 수 있었다. 세 가지 종류로 코팅된 골재를 사용한 혼합물들은 Hveem과 Marshall 안정도, 인장강도와 회복탄성계수가 증가되었으며 이는 코팅되지 않은 골재로 만든 혼합물과 비교하여 소성변형과 균열저항성이 향상된 것으로 판단할 수 있다.