Due to its excellent processability, thermal conductivity and high corrosion resistance, copper tubes applied to heat exchangers are being joined through brazing to increase heat exchange efficiency. In order to improve performance, the issue of joint quality of copper tubes, a major member of heat exchangers, is emerging, so research is needed to obtain excellent joint quality of brazing joints that may be damaged. In this study, the quality change of joints according to process variables was studied through induction heating brazing experiments using high frequency. The depth of penetration, which indicates the quality of the junction, was measured, and the center position of the high-frequency electrode and the height of the electrode, which change the location of the heat source applied to the junction, were selected as process variables. Lastly, the thermal image data obtained between the brazing experiments were obtained and the joint quality according to the temperature gradient of the joint was analyzed.

In shipyards hull forming is performed by the line heating method using a gas torch and by cold treatment using a roll-press. However, this forming process has some issues, such as difficulties in controlling and accurately estimating the amount of the heat input, as well as a harsh working environment due to exposure to loud noises and air pollution. The induction heating method, which is introduced in this paper, exhibits good control and allows for the estimation of precise heat input. Also, workers can carry out the induction heating in a comfortable working environment. In this research, the induction heating simulation, which consists of electro-magnetic, heat transfer and thermal elasto-plastic analysis, was developed and modified through induction heating experiments. Finally, the effective heating coil was designed for the automatic hull forming system based on the results of induction heating simulation. For the purposes of a future study, if an algorithm to obtain optimal working conditions is developed, automatic systems for hull forming can then be constructed.

최근 건설재료의 자가치유 기술에 대한 많은 관심을 보이고 있으며, 유럽의 배수성 포장에 자가치유 아스팔트 포장 기술과 배수시설에 박테리아를 이용한 자가치유 콘크리트를 개발하고 있다. 본 연구에서는 유도가열 장치를 이용한 자가치유 아스팔트 포장의 자가치유 성능을 평가하고자 하였다. 스틸섬유를 아스팔트 포장에 혼입하여 아스팔트 포장을 만든 후 3점 피로균열 시험으로 균열을 유도하였다. 유도가열 장치를 이용하여 가열한 후 2-3시간의 휴지기간을 두어 3점 피로균열 시험을 다시 수행하여 자가치유 가능성을 평가하였다. 일반 골재뿐만 아니라 스틸글래그로 아스팔트 혼합물의 가열성능과 자가치유 성능도 평가하였다. 스필섬유의 분포상태를 분석하기 위하여 마이크로 CT-Scan장비를 이용하여 촬영하였다. 시험결과 스틸섬유를 이용하여 제작한 아스팔트 혼합물의 자가치유 가능성이 있었으며, 자가치유 성능정도를 분석하여 최적의 스틸섬유함량을 결정하였다. 다양한 조건에서 자가치유 성능을 평가하였으며, 매우 효과적인 것으로 나타났다

Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties, including high strength, high hardness, excellent ductility and toughness. In this study, nanopowders of Al2O3, MgO and TiO2 were prepared as starting materials by high energy ball milling for the simultaneous synthesis and sintering of the nanostructured compound Mg4Al2Ti9O25 by high-frequency induction heating process. The highly dense nanostructured Mg4Al2Ti9O25 compound was produced within one minute by the simultaneous application of 80MPa pressure and induced current. The sintering behavior, grain size and mechanical properties of the Mg4Al2Ti9O25 compound were evaluated.

In this study, hydroxyapatite (HAp) and hydroxyapatite-yttria stabilized zirconia (HAp-3YSZ) with 20 vol. %– (ZrO2+3 %mol Y2O3) nanopowders were consolidated very rapidly to full density by High-frequency induction heat sintering (HFIHS). Effects of temperature and the addition of 3YSZ on the toughness, hardness and microstructure properties have been studied. 3YSZ second phase toughening HAp composites with higher toughness were successfully developed at relatively low temperatures through this technique. Compared with hardness and toughness obtained for pure HAp, the hardness and toughness for HAp-20vol. % 3YSZ were much higher.

1) Using a developed high-frequency induction heated sintering method, the rapid densification of WC-Co hard materials was accomplished using ultra fine powders with 260 nm size within 1 minute. 2) The relative density of the composite was 99.5% for the applide pressure of 60MPa and the induced current for 90% output of total capacity. 3) The grain size of WC-Co hard materials is about 260nm and the average thickness of the binder phase determined is about 11nm. The fracture toughness and the hardness of this work 12 , respectively. 4) Using pressureless sintering, we produced dense WC-Co hard materials with a relative density of 97% without applying pressure.