This is the research report concerned with designing and making of the flexible manufacturing system for educational training. The flexible manufacturing system is composed of several mechatronic(mechanical and electronic) subsystems which are automatically controlled by computer program. The main subsystems are materials feeder unit, automatic guided vehicle, robot for moving parts, indexing and stamping unit and computer system and more subsystems can be added for specific manufacturing processes. This dissertation includes the design and production characteristics of flexible manufacturing system for educational training. Finally, the educational training equipment is made and demonstrated in this research and is expected to use in various educational institutions, for example, technical educational and practical industrial training institutions.

The cast iron pipe protection of submarine cables has a bump in the connection, so the guide device for checking the position and location of the submarine cable must pass through the curved surface. Since the connection is present at a regular intervals, impact loads are periodically applied, affecting the durability of the guide device. In this study, the design was changed to improve the durability of guide device links. And for the analysis of the durability for link of guide device, the flexible dynamic analysis of the guide device was performed using MSC.Adams, and the dynamic stress acting on the link was calculated using MSR(Modal Stress Recovery) method. As a result, the dynamic stress is reduced by 17.9%~31.1%. In addition, durability was calculated for the initial model and the improved model. As a result, the durability of the new model was improved more than 200 % better than to the initial model.

Cu/PET composite films are widely used in a variety of wearable electronics. Lifetime of the electronics is determined by adhesion between the Cu film and the PET substrate. The formation of an anisotropic nanostructure on the PET surface by surface modification can enhance Cu/PET interfacial adhesion. The shape and size of the anisotropic nanostructures of the PET surface can be controlled by varying the surface modification conditions. In this work, the effect of Cu/PET interface nanostructures on the failure mechanism of a Cu/PET flexible composite film is studied. From observation of the morphologies of the anisotropic nanostructures on plasma-treated PET surfaces, and cross-sections and surfaces of the fractured specimens, the Cu/PET interface area and nanostructure width are analyzed and the failure mechanism of the Cu/PET film is investigated. It is found that the failure mechanism of the Cu/PET flexible composite film depends on the shape and size of the plasmatreated PET surface nanostructures. Cu/PET interface nanostructures with maximal peel strength exhibit multiple craze-crack propagation behavior, while smaller or larger interface nanostructures exhibit single-path craze-crack propagation behavior.

Background: Flat-footed persons with collapsed medial longitudinal arch lose flexibility after skeletal maturity, resulting in several deformities and soft tissue injuries. Although arch support taping is usually applied in the clinic to support the collapsed arch, research on the use of different types of tape for more efficient arch support in flat-footed persons is lacking. Objects: The purpose of this study was to examine three conditions (barefoot, kinesio tape, and dynamic tape) and compare their effects on static and dynamic balance in persons with asymptomatic flexible flatfoot. Methods: Twenty-two subjects (9 females and 13 males) with asymptomatic flexible flatfoot participated in this study. The subjects performed the Y-balance test to measure the composite reach score. The subjects also performed a 30-second standing test to measure the center of pressure (COP) path length and a walking test to measure anteroposterior and lateral variability using the Zebris FDM system. One-way repeated-measures analysis of variance compared the three conditions applied to the subjects’ feet for each balance variable. Results: The composite reach score significantly increased following the application of dynamic tape compared with barefoot and that of kinesio tape compared with barefoot. There was no significant difference in the COP path length during standing among the three conditions. Anteroposterior and lateral variability during walking significantly with dynamic tape application compared with barefoot. Conclusion: The results of this study suggest that, in persons with asymptomatic flexible flatfoot, application of kinesio tape and dynamic tape may be effective in increasing the composite reach score in Y-balance test, whereas application of dynamic tape may be effective in reducing anteroposterior and lateral variability during walking.

Due to its favorable optical properties, Cu2SnS3 (CTS) is a promising material for thin film solar cells. Doping, which modifies the absorber properties, is one way to improve the conversion efficiency of CTS solar cells. In this work, CTS solar cells with selenium doping were fabricated on a flexible substrate using sputtering method and the effect of doping on the properties of CTS solar cells was investigated. In XRD analysis, a shift in the CTS peaks can be observed due to the doped selenium. XRF analysis confirmed the different ratios of Cu/Sn and (S+Se)/(Cu+Sn) depending on the amount of selenium doping. Selenium doping can help to lower the chemical potential of sulfur. This effectively reduces the point defects of CTS thin films. Overall improved electrical properties were observed in the CTS solar cell with a small amount of selenium doping, and a notable conversion efficiency of 1.02 % was achieved in the CTS solar cell doped with 1 at% of selenium.

Background: Flexible flat foot is that the medial longitudinal arch collapses in weight bearing and returns normal arch when weight is removed and the weight bearing shifts toward medial part of the foot, which can cause pathological problems in the alignment of the lower extremities and the entire body. Objective: To compare the foot pressure for adults with flexible flat foot. Design: Quasi-Experimental Study Methods: 24 participants with flexible flat foot were recruited and were randomly divided into Visual feedback Short Foot Exercise (VSFE) group and Short Foot Exercise (SFE) group. To compare changes of foot pressure about pre and post intervention, the contact pressure measurement was conducted. Results: In the VSFE, significant differences were observed for the foot pressure of the 1st toe, 1st, 3rd and 4-5th metatarsal, midfoot, medial and lateral heel (p<.05). The foot pressure of the 3rd and 4-5th metatarsal, midfoot showed significant differences in the SFE (p<.05). The contact pressure of the 1st toe, 3rd metatarsal showed significant differences between the groups. Conclusions: Visual feedback short foot exercise can be useful for moving the pressure from medial to lateral part, and can prevent possible pathological problems.

Pipe for water supply is one of the important parts that supply water to home, factory and so on. Water leakage in pipe for water supply due to deterioration, ground sinking and earthquake leads to enormous economical loss. Therefore, pipe for water supply should be designed to satisfy the requirement of, for instance, structural stability and fatigue durability. The purpose of this study was to investigate the fatigue durability of flexible joint for relaxing the impact due to earthquake and ground sinking. For this purpose, flexible joint was simulated using dynamic characteristics and fatigue life. As the results, the problem of fatigue durability may occur when flexible joint and pipe for water supply are treated as rigid body in simulation. Thus it means that the role of packing in flexible joint is very important and packing should be designed as optimal conditions that are considered fatigue durability as well as waterproof.

The pipe for water supply is essential part among SOC (Social Overhead Capital) fields. Pipe for water supply is mainly damaged by deterioration of pipe, earthquake, ground sinking and so on. The leakage of water have been led to enormous economical loss in our country. The purpose of this study was to investigate the structural stability of flexible joint for relaxing impact due to earthquake and ground sinking. For this purpose, flexible joint was simulated using tensile load and internal pressure. As the results, flexible joint for structural stability was needed the tensile load of below 3 ton and internal pressure of below 60 kgf/cm2. However, it is considered that real flexible joint should be applied more high safety factor than that of simulation result because of combined stress.

본 연구에서는 T형 박벽 보의 휨과 좌굴해석을 위해 직교좌표계에 근거한 전단변형을 고려한 적층복합 보 요소를 제안한다. 1차 전단변형 보 이론을 사용하여 유도된 유한요소는 휨 전단변형 및 뒴 비틀림과 재료 비등방성 성질에 따른 연계성을 고려한다. 전체 포텐셜 에너지 원리를 이용해 지배방정식을 유도하였다. 지배방정식의 해를 구하기 위해 변위법에 근거한 2절점, 3절점, 4절점 요소의 세 가지 보 요소를 제안하였다. 압축력을 받는 T형 보의 기하학적 강성은 좌굴하중을 산정하는 데 사용된다. 제안된 보 요소를 검증하기 위해 처짐과 좌굴 해석을 수행하였으며 ABAQUS 상세 유한요소 해석결과와 비교하였다. 최대 처짐에 대한 파이버 방향성과 높이 대 지간 비율과 대칭 적층복합 보의 임계좌굴하중 영향을 조사하였다.

A deburring system using the joint of revolute robot manipulator with a tool holder was developed for deburring automation. The tool holder composed of the plunger with spring was developed for freedom of three degree operation. The tool holder was applied for compensation of position errors during trajectory tracing or deburring the workpiece of ununiform. To reduce interacting forces between the high stiffness tool at the end effecter and the workpiece during deburring operation, it was developed to operate flexibly to the direction of tangent line on the revolute axis and to the direction of axis. In this paper, using the deburring system attached at the revolute robot manipulator, deburring experiments were performed. According to the experimental results, the good performance of the proposed deburring system using the revolute robot manipulator was shown.

A flexible piezoelectric energy harvester(f-PEH) that converts tiny mechanical and vibrational energy resources into electric signals without any restraints is drawing attention as a self-powered source to operate flexible electronic systems. In particular, the nanocomposites-based f-PEHs fabricated by a simple and low-cost spin-coating method show a mechanically stable and high output performance compared to only piezoelectric polymers or perovskite thin films. Here, the non-piezoelectric polymer matrix of the nanocomposite-based f-PEH is replaced by a P(VDF-TrFE) piezoelectric polymer to improve the output performance generated from the f-PEH. The piezoelectric hybrid nanocomposite is produced by distributing the perovskite PZT nanoparticles inside the piezoelectric elastomer; subsequently, the piezoelectric hybrid material is spin-coated onto a thin metal substrate to achieve a nanocomposite-based f-PEH. A fabricated energy device after a two-step poling process shows a maximum output voltage of 9.4 V and a current of 160 nA under repeated mechanical bending. Finite element analysis(FEA) simulation results support the experimental results.

본 연구에서는 녹말(starch)과 poly(acrylonitrile) (PAN)으로 이루어진 가지형 공중합체 기반의 슈퍼 캐퍼시터용 전해질막을 손쉽게 제조하는 방법을 제시하였다. 가지형 공중합체(starch-g-PAN)는 세륨 이온에 의해 개시된 자유 라디칼 중합을 통해 합성되었다. 실온에서 어떠한 유기용매 없이 Starch-g-PAN 고분자를 이온성 액체, 1-ethyl-3-methylimidazolium dicyanamide (EMIM DCA)에 용해하였으며 1시간 동안 100°C의 고온을 가해줌으로써 손쉽게 고분자 막을 만들었다. 제조된 막은 유연하여 플렉서블 고체 슈퍼 캐퍼시터의 전해질에 적용되었다. Starch-g-PAN 기반의 고분자 전해질막을 사용한 슈퍼 캐퍼시터는 0.5 A/g의 전류 밀도에서 약 21 F/g의 정전용량을 가졌으며 10,000 사이클 동안 86%의 유지율을 보이며 높은 주기 안정성을 보였다. 본 연구를 통해 starch-g-PAN 기반의 고분자 전해질막이 우수한 성능을 가진 플렉서블 고체 슈퍼 캐퍼시터에 응용될 수 있음을 확인하였다.

A triple-layered PMMA/Ni64Zr36/PDMS hydrogen gas sensor using hydrogen permeable alloy and flexible polymer layers is fabricated through spin coating and DC-magnetron sputtering. PDMS(polydimethylsiloxane) is used as a flexible substrate and PMMA(polymethylmethacrylate) thin film is deposited onto the Ni64Zr36 alloy layer to give a high hydrogenselectivity to the sensor. The measured hydrogen sensing ability and response time of the fabricated sensor at high hydrogen concentration of 99.9 % show a 20 % change in electrical resistance, which is superior to conventional Pd-based hydrogen sensors, which are difficult to use in high hydrogen concentration environments. At a hydrogen concentration of 5 %, the resistance of electricity is about 1.4 %, which is an electrical resistance similar to that of the Pd77Ag23 sensor. Despite using low cost Ni64Zr36 alloy as the main sensing element, performance similar to that of existing Pd sensors is obtained in a highly concentrated hydrogen atmosphere. By improving the sensitivity of the hydrogen detection through optimization including of the thickness of each layer and the composition of Ni-Zr alloy thin film, the proposed Ni-Zr-based hydrogen sensor can replace Pd-based hydrogen sensors.

We investigated the characteristics of nano crystalline silicon(nc-Si) thin-film solar cells on graphite substrates. Amorphous silicon(a-Si) thin-film solar cells on graphite plates show low conversion efficiency due to high surface roughness, and many recombination by dangling bonds. In previous studies, we deposited barrier films by plasma enhanced chemical vapor deposition(PECVD) on graphite plate to reduce surface roughness and achieved ~7.8 % cell efficiency. In this study, we fabricated nc-Si thin film solar cell on graphite in order to increase the efficiency of solar cells. We achieved 8.45 % efficiency on graphite plate and applied this to nc-Si on graphite sheet for flexible solar cell applications. The characterization of the cell is performed with external quantum efficiency(EQE) and current density-voltage measurements(J-V). As a result, we obtain ~8.42 % cell efficiency in a flexible solar cell fabricated on a graphite sheet, which performance is similar to that of cells fabricated on graphite plates.

본 연구에서는 “이온젤” 이라고 불리는 고분자 기반의 PVA(polyvinyl alcohol)-H₃PO₄의 고체 전해질에 이온성 액체 BMIMBF4 (1-buthyl-3-methylimidazolium tetrafluoroborate)를 첨가하여 제조한 전고체 전해질과 환원된 그래핀 옥사이드/전도성 고분자 복합재료 기반의 전극 재료를 이용하여 유연성을 갖는 슈퍼커패시터를 제작 하였으며, 유연성에 따른 전기화학적 특성을 분석하여 보았다. 환원된 그래 핀 옥사이드/전도성 고분자 복합재료와 전고체 전해질 기반의 유연성 슈퍼커패시터의 전기화학적 특성을 유연성에 따라서 측정하기 위해서 프레스로 0.01 kg/cm²의 일정한 압력으로 최대 100회 까지 굽힘 시험 (bending test)을 진행 하였으며, 0~100 회의 굽힘 시험 이후에 순환 전압전류법(CV), 전기화학적 임피던스 분광법(EIS) 및 전정류 충·방전법(GCD)을 통하여 비교 및 분석하여 보았다. 그 결과로, 유연성 슈퍼커 패시터의 초기 전기용량은 43.9 F/g으로 확인 할 수 있었고, 이 값은 50회, 100회의 굽힘 시험 후에 각각 42.0F/g, 40.1F/g로 감소하는 현상을 확인할 수 있었다. 이러한 결과로 미루어 보아 물리적인 응력이 슈퍼 커패시터의 전기화학적 특성 감소에 영향을 주는 것으로 사료되며 또한, 굽힘 횟수에 따른 슈퍼커패시터의 전기화학적 특성 감소 원인을 확인하기 위해서 굽힘 시험 전과 후의 전극표면을 전자주사 현미경으로 관찰 하여 보았다.

To develop flexible adsorbents for compact volatile organic compound (VOC) air purifiers, flexible as-spun zeolite fibers are prepared by an electrospinning method, and then zeolite particles are exposed as active sites for VOC (toluene) adsorption on the surface of the fibers by a thermal surface partial etching process. The breakthrough curves for the adsorption and temperature programmed desorption (TPD) curves of toluene over the flexible zeolite fibers is investigated as a function of the thermal etching temperature by gas chromatography (GC), and the adsorption/desorption characteristics improves with an increase in the thermal surface etching temperature. The effect of acidity on the flexible zeolite fibers for the removal of toluene is investigated as a function of the SiO2/Al2O3 ratios of zeolites. The acidity of the flexible zeolite fibers with different SiO2/Al2O3 ratios is measured by ammonia-temperature-programmed desorption (NH3-TPD), and the adsorption/desorption characteristics are investigated by GC. The results of the toluene adsorption/desorption experiments confirm that a higher SiO2/ Al2O3 ratio of the flexible zeolite fibers creates a better toluene adsorption/desorption performance.

Flexible dye-sensitized solar cells using binder free TiO2 paste for low temperature sintering are developed. In this paste a small amount of titanium gel is added to a paste of TiO2 nanoparticle. Analysis of titanium gel paste prepared at 150 ℃ shows that it has a pure anatase phase in XRD and mesoporous structure in SEM. The formation of the titanium gel 1- 2 nm coated layer is confirmed by comparing the TEM image analysis of the titanium gel paste and the pristine paste. This coating layer improves the excited electron transfer and electrical contact between particles. The J-V curves of the organic binder DSSCs fabricated at 150℃ shows a current density of 0.12 mA/cm2 and an open-circuit voltage of 0.47 V, while the titanium gel DSSCs improves electrical characteristics to 5.04 mA/cm2 and 0.74 V. As a result, the photoelectric conversion efficiency of the organic binder DSSC prepared at low temperature is as low as 0.02 %, but the titanium gel paste DSSCs has a measured effciency of 2.76%.