시멘트 콘크리트 포장의 양생 공정에서는 피막양생제를 살포하는 것이 가장 일반적이며 양생포와 같은 덮개를 콘크리트 포장 위에 덮어 온도와 습도를 유지하는 방법으로 콘크리트 포장의 강도를 발현시키기도 한다. 콘크리트 포장의 미끄럼 저항 및 배수, 주행안전 성을 향상시키기 위해서는 양생 공정 이전에 표면 타이닝 공정을 수행하는 것이 일반적이지만 양생 이후에 그루빙을 실시하기도 한다. 본 연구에서는 콘크리트 포장 품질에 지대한 영향을 주는 양생 작업과 표면 그루빙 작업의 일원화 방법 개발을 위한 기초 연구로써 3D 스케치 프로그램과 3D 프린터를 이용하여 타원형, 삼각형, 사각형 모양의 홈으로 그루빙을 형성하면서 동시에 양생포로 사용이 가 능한 그루빙 양생 플레이트를 설계하여 제작하였다. 그루빙 양생 플레이트의 적용성을 분석하기 위해 콘크리트 공시체를 제작하여 실 내 실험을 수행하였으며 양생 플레이트의 그루빙 홈 형상에 따른 콘크리트 포장 표면 그루빙 형성 상태를 분석하였다.
The condensation phenomenon can affect the product in terms of function and aesthetics, so it is a complaint of many users from the past, and continuous research has been conducted to solve it. A portable instrument panel is installed inside combat vehicles such as tanks and armored vehicles. Due to the nature of the combat vehicle operated in the special situation of battle, the internal heat generation of the instrument panel has increased significantly, which is presumed to be the cause of condensation inside the instrument panel. In this paper, a study on the development of subsequent processes was conducted to reduce the condensation phenomenon of the instrument panel for combat vehicles. In order to reduce the condensation phenomenon, the experiment was carried out by setting baking time and stabilization time as major factors. This paper is considered to be a reference research data for all systems in which similar assemblies are used as well as instrument panels for combat vehicles.
We introduce the technology required todevelop a bracket process for installing and verifying FRT bumper sensors for passenger cars. Establish and demonstrate process automation through actual design and manufaturing. We conduct quality inspection of the production process using artificial intelligence and develop technology to automatically detect good and defective products and increase the reliability of the process
Recently, in the case of the root industry, although it is a basic industry that forms the basis of manufacturing competitiveness, there continues to be a shortage of manpower due to reasons such as dangerous working environments, industrial economic difficulties, and low wage systems. In addition, the demand for automation of production lines using robots is increasing due to a shrinking labor market due to a decrease in the working population due to aging, higher wages, shorter working hours, and limitations of foreign workers. In this study, a system was developed to automate the injection molding process for producing ball valves for automobiles by applying robot system. The applied process flow consists of alignment and insertion of insert parts, and removal, transfer, and loading of the product after injection molding, which is currently performed manually. Through the application of the developed robot automation system, the cycle time was improved by more than 30% and the defect rate was reduced by more than 70%.
In this study, we proposed a simulator for the development of a digital multi-process welding machine and a welding process monitoring system. The simulator, which mimics the data generation process of the welding machine, is composed of process control circuit, peripheral device circuit, and wireless communication circuit. Utilizing this simulator, we aimed to develop a welding process monitoring system that can monitor the welding situations of four multi-process welding machines and three processes each, with data transmission through wireless communication. Through the operation of the proposed simulator, sequential digital processing of multi-process welding data and wireless communication were achieved. The welding process monitoring system enabled real-time monitoring and accumulation of the process data. The selection of upper and lower limits for process variables was carried out using a deep neural network based on allowable changes in bead shape, enabling the management of welding quality by applying a process control technique based on the trend of received data.
The global demand for raw lithium materials is rapidly increasing, accompanied by the demand for lithiumion batteries for next-generation mobility. The batch-type method, which selectively separates and concentrates lithium from seawater rich in reserves, could be an alternative to mining, which is limited owing to low extraction rates. Therefore, research on selectively separating and concentrating lithium using an electrodialysis technique, which is reported to have a recovery rate 100 times faster than the conventional methods, is actively being conducted. In this study, a lithium ion selective membrane is prepared using lithium lanthanum titanate, an oxide-based solid electrolyte material, to extract lithium from seawater, and a large-area membrane manufacturing process is conducted to extract a large amount of lithium per unit time. Through the developed manufacturing process, a large-area membrane with a diameter of approximately 20 mm and relative density of 96% or more is manufactured. The lithium extraction behavior from seawater is predicted by measuring the ionic conductivity of the membrane through electrochemical analysis.