In this study, the physical properties and fracture characteristics according to the tensile load are evaluated on the materials of the polymeric filler and carbon fiber-based composite sleeve technique. The polymeric filler and the composite sleeve technique are applied to areas where the pipe body thickness is reduced due to corrosion in large-diameter water pipes. First, the tensile strength of the polymeric filler was 161.48~240.43 kgf/cm2, and the tensile strength of the polyurea polymeric filler was relatively higher than that of the epoxy. However, the tensile strength of the polymeric filler is relatively very low compared to ductile cast iron pipes(4,300 kgf/cm2<) or steel pipes(4,100 kgf/cm2). Second, the tensile strength of glass fiber, which is mainly used in composite sleeves, is 3,887.0 kgf/cm2, and that of carbon fiber is up to 5,922.5 kgf/cm2. The tensile strengths of glass and carbon fiber are higher than ductile cast iron pipe or steel pipe. Third, when reinforcing the hemispherical simulated corrosion shape of the ductile cast iron pipe and the steel pipe with a polymeric filler, there was an effect of increasing the ultimate tensile load by 1.04 to 1.06 times, but the ultimate load was 37.7 to 53.7% compared to the ductile cast iron or steel specimen without corrosion damage. It was found that the effect on the reinforcement of the corrosion damaged part was insignificant. Fourth, the composite sleeve using carbon fiber showed an ultimate load of 1.10(0.61T, 1,821.0 kgf) and 1.02(0.60T, 2,290.7 kgf) times higher than the ductile cast iron pipe(1,657.83 kgf) and steel pipe(2,236.8 kgf), respectively. When using a composite sleeve such as fiber, the corrosion damage part of large-diameter water pipes can be reinforced with same level as the original pipe, and the supply stability can be secured through accident prevention.
The purpose of this study was to evaluate the corrosion damage of large diameter metallic pipes buried in reclaimed land due to the corrosion effect by soil, and to propose a method of installing metal pipes in the reclaimed land. The results are as follow. First, the soil of the reclaimed land was gray clay, the soil specific resistance indicating soil corrosiveness was at least 120 Ω-cm, the pH was weakly acidic(5.04 to 5.60), the redox potential was at least 62 mV, the moisture content was at most 48.8%, and chlorine ions and sulfate ions were up to 4,706.1 mg/kg and 420 mg/kg. Therefore, the overall soil corrosivity score was up to 19, and the external corrosion effect seems to be very large. Second, the condition of straight part of pipes was in good condition, but most of KP joints were affected by corrosion at a severe level. The reason for this seems to be that KP joints accelerated corrosion due to stress and crevice corrosion in addition to galvanic corrosion in the same environment. Third, as a result of evaluating correlations of each item that affects the corrosion on the external part, the lower the soil resistivity and redox potential, the greater the effect on the KP joints corrosion, and the moisture content, chloride ion, and sulfate ion, the higher the value, the greater the effect on the corrosion of KP joints. In addition, among soil corrosion items, the coefficient of determination of soil resistivity with corrosion of KP joints was the highest with 0.6439~0.7672. Fourth, when installing metal pipes or other accessories because the soil of the reclaimed land is highly corrosive, it is necessary to apply a corrosion preventive method to extend the life of pipes and prevent leakage accidents caused by corrosion damage to the joint.
바다모래에 의해 뒷채움된 지하연료저장탱크용 연강재의 부식전류밀도, 개로전위, 전식거동 및 연간부식률에 관하여 연구한 결과 다음과 같은 결론을 얻었다. 1) 습바다모래 중에서 비저항이 감소할수록 개로전위는 비전위화되고, 부식전류밀도는 높게 배류된다. 2) 습바다모래의 비저항이 감소할수록 인가전위 부가에 의한 부식전류밀도는 자연전위에서의 부식전류밀도보다 급격히 증가한다. 3) 습바다모래 중에서 비저항이 감소할수록 연간부식률은 선형적으로 증가함으로 지하연료저장탱크에 바다모래로 뒷채움하는 경우 습기가 유입하면 지하연료저장탱크의 부식성은 민감할 것으로 판단된다.
The component materials threatened by cavitation include ship propellers as well as turbine runners, pump impellers, pipe lines and radiators. Today it is known that cavitation damage takes place on many other components including on the coding water side of the cylinder liners of diesel engines. Cavitation erosion - corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. To suppress cavitation erosion as well as cavitation erosion - corrosion to hydraulic equipment, innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. In this study, we investigated that the cavitation erosion - corrosion damage under vibratory cavitation can be reduced by adding of side now velocity to the cavitation bubble group in order to eliminate bubbles formed in sea water environment.
Cavitation erosion-corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. If the liquids corrosive to the material, a condition typically encountered in industry, the component materials may suffer serious damage by a combination of mechanical and electrochemical attack. To suppress cavitation erosion as well as cavitation erosion-corrosion to hydraulic equipments, innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. This study was tested by using the piezoelectric vibrator with 20kHz, 24μm for cavitation generation. And also, the vibratory cavitation erosion-corrosion tests on commercial mild steel SS41were carried out. We carefully observed the erosion pattern and surface photography. The geometrical mechanism of pit growth, which is to be likely these processing; shallow typelongrightarrowundercut typelongrightarrowwide shallow type.
각종 환경 조건에서 진동 캐비테이션 침식-부식 시험 장치에 의해 연강(SS41)의 캐비테이션 침식-부식 손상 거동에 관한 연구를 한 결과 다음과 같은 결론을 얻었다. 1) 해수 중에서 캐비테이션 침식-부식 손상 거동은 중앙부와 테두리 부에서 거의 비슷한 정도로 발생하여 성장되지만, 증류수 중에서는 테두리부에서 손상이 먼저 발생한 다음 중앙부에도 손상이 점차 일어난다. 2) 비저항이 낮은 수도수 중의 캐비테이션 침식-부식 손상은 초기에는 비저항이 높은 증류수중에서의 것보다 증가하지만 시간이 경과하면서 CaCO 하(3)의 피막 형성에 의해 둔화된다. 3) 케비테이션 침식-부식 손상 특성은 잠복기, 증가기, 감소기 및 안정기의 4단계로 구분된다.
In this study, compressive tests were carried out on seamless circular tubular short columns with corrosion-damaged end, and investigated change in compressive strength of columns with local corrosion at the end. Local corrosion was artificially introduced by milling machine, and differed in corrosion depth (0, 1.5, 3, 4.5 mm), corrosion height (0, 20, 60, 120 mm), and corrosion circumference (0, 90, 180, 360˚ ). As a result, the compressive loads were linearly decreased with increasing of corrosion degrees, and a quantitative evaluation for residual compressive strength of seamless circular tubular short column with corrosion-damaged end was suggested by using corroded volume loss ratio.
강교량은 유지관리가 충분히 이루어지지 않거나 , 해안 과 같이 가설위치의 환경이 고온 다습한 경우 단면에 국부적인 부식손상이 발생할 수 있다. 특히 강거더 교량 의 지점부에서는 교대부와 강거더 단부의 공간이 협소하여 상대적으로 습도가 높고 신축이음부로부터의 강 우 및 동결 방지제가 누수되어 침전물을 습윤상태로 유지하게 되므로, 복부판과 지점부 보강재에 집중적으로 부식이 발생되고 있으므로 이로 인한 구조성능 변화를 확인하여야 한다. 따라서 본 연구에서는 실제 발생할 수 있는 강거더 단부 복부판과 보강재의 국부부식손상을 모사한 강 재 실험체를 제작하고 이에 대한 단부 지압강도 변화를 실험적으로 평가하였다. 실험결과, 국부적 부식손상은 강거더 단부의 지압강도에 영향 을 주며, 특히 수직 보강재에 의한 영향이 크게 나타남을 확인하였다.
Road bridges are affected by de-icing chemicals, which are used to prevent snow and ice on the road. Corrosion of steel girders due to de-icing chemicals are becoming common problems. The deterioration of steel girder ends due to deck joint leakage and occasional spray from passing vehicles usually cause section losses and strength reduction. This report presents th results of a study carried out to repair corroded steel box girder bridge.
To properly maintain steel structures, it is important to investigate the corrosivity of structural member. In this study, atmospheric exposure tests were carried out for 1 year using monitoring steel plates (MSP). In addition, atmospheric corrosion environment were also monitored by temperature and humidity sensor, corrosion monitoring (ACM) sensors, etc.
In this study, finite element analysis was performed to analyze the load carrying capacity of corroded plate girder. Consequently, web buckling load indicated drastic reduction in corrosion thickness less than 1 millimeters. Therefore, if the plate girder is seriously corroded to time of drastic reduction of web buckling load, it will need appropriate maintenance and reinforcement to guarantee of safety.
For steel structure, corrosion damage should be considered because it is related to durability and structural performacne of steel structure. In this study, therefore, compressive loading tests of inclined steel members were conducted to examine change in the compressive strength depending on corrosion damage applied by mechanical process. From loading tests, compressive behavior and change in structural capacity of inclined steel members with corrosion were compared.
Severe corrosion damage on the deck surface of a orthotropic bridge deck with bulb rib has been reported in Japan. Therefore, in this study, structural behaviors of a orthotropic bridge deck was numerically examined using FE analysis program MARCment2010. Thus, its deck thickness was decreased according to corrosion damage level of the deck. The deformations and the stress distributions of a orthotropic bridge deck with bulb rib were compared and evaluated.
강구조물은 주로 도장에 의해 방식처리 되고 있지만, 장기간 사용함에 따라 강재표면에 부식손상이 발생하게 된다. 이러한 부식손상은 단면감소와 이로 인한 좌굴내하력을 저하시킬 우려가 있다. 현재 다양한 등단면형상과 지지조건에 대한 좌굴강도 추정식 및 설계식이 제안되어 있으나, 부식손상으로 인한 불규칙한 변단면 강부재의 축압축 좌굴강도 평가법은 아직 확립되어 있지 않다. 본 연구에서는 부식 손상된 가시설 강부재에서 절취한 강재시편의 축압축 좌굴실험을 실시하여, 부식강재의 좌굴강도 평가에 대한 기초적 연구를 수행하였다. 본 실험에서는 먼저 가시설 주형보의 웨브로부터 시편 지지길이를 200, 300, 400, 500, 600mm로 달리한 5종류 시편을 각각 2개씩 총 10개의 강재시편을 절취하고, 화학적 방법에 의해 녹을 제거하였다. 그리고 3차원 광학 스캐너를 이용하여 1×1mm 간격으로 표면형상을 측정하여, 각 시편의 잔존두께를 산출하였다. 그리고 10개의 부식 손상된 시편과 부식 손상되지 않은 무부식 시편 12개를 양단 완전고정지지 조건하에서 축압축 좌굴실험을 실시하여, 부식두께감소량 및 시편의 표면형상과 축압축 좌굴강도와의 상관관계를 분석하였다. 그 결과, 부식 손상정도에 상관없는 무부식 등단면 강재와 동일하게 좌굴강도를 평가할 수 있는 불규칙 변단면 부식강재의 폭방향평균 최소두께 또는 평균잔존두께와 표준편차의 차로 계산되는 유효두께를 적용하여 축압축 좌굴강도을 추정할 수 있음을 제안하였다. 또한 이러한 결과를 실무에도 적용할 수 있도록 실용적인 부식강재의 잔존두께 측정간격도 제시하였다.