탄소섬유보강근을 철근 대체재로 사용하기 위해서 단기 역학적 특성뿐 아니라 장기간 역학적특성에 대한 연구가 필히 수행 되어야 하고 현재도 진행 중이다. 이에 따라 본 연구에서는 CFRP bar의 지속하중에 대한 저항성을 평가하기 위해 ASTM 기준에 따라 약 1,000시간 동안 탄소섬유보강근 인장강도의 40%를 재하하는 크리프 시험을 진행 후 잔류 인장강도 확인을 위한 추가 인장시험을 진행하였다. 크리프 시험 결과, 탄소섬유보강근의 변형률은 지속하중 하에서 1,000시간 경과 후 하중재하 초기 변형률보다 약 4.9% 상 승하였고 크리프 파괴는 발생하지 않았다. 잔류 인장강도는 일반 인장강도의 95% 수준으로 측정되었고 잔류 탄성계수는 일반 탄성계 수의 85 % 수준이었다. 따라서 본 연구에서 진행한 인장강도의 40 %가 1,000시간 동안 재하되었을 때 탄소섬유보강근은 안전한 것으 로 확인되었다.
미세구조 특성의 불확실성은 재료 특성에 많은 영향을 준다. 시멘트 기반 재료의 공극 분포 특성은 재료의 역학적 특성에 큰 영향을 미치며, 재료에 랜덤하게 분포되어 있는 많은 공극은 재료의 물성 예측을 어렵게 한다. 공극의 특성 분석과 재료 응답 간의 상관관계 규명에 대한 기존 연구는 통계적 관계 분석에 국한되어 있으며, 그 상관관계가 아직 명확히 규명되어 있지 않다. 본 연구에서는 합성곱 신경망(CNN, convolutional neural network)을 활용한 이미지 기반 데이터 접근법을 통해 시멘트 기반 재료의 역학적 응답을 예측하 고, 공극분포와 재료 응답의 상관관계를 분석하였다. 머신러닝을 위한 데이터는 고해상도 마이크로-CT 이미지와 시멘트 기반 재료의 물성(인장강도)로 구성하였다. 재료의 메시 구조 특성을 분석하였으며, 재료의 응답은 상장균열모델(phase-field fracture model)에 기 반을 둔 2D 직접 인장(direct tension) 유한요소해석 시뮬레이션을 활용하여 평가하였다. 입력 이미지 영역의 기여도를 분석하여 시편 에서 재료 응답 예측에 가장 큰 영향을 미치는 영역을 CNN을 통하여 식별하였다. CNN 과정 중 활성 영역과 공극분포를 비교 분석하 여 공극분포특성과 재료 응답의 상관관계를 분석하여 제시하였다.
Recently, it has been applied and used in various fields using 3D printing. Since it is closely connected to our lives, the mechanical properties of the output are actively studied. Therefore, in this study, tensile specimens were manufactured using the FDM lamination method using PLA materials, and the changes in tensile properties were compared and evaluated. First, 120 tensile specimens were manufactured using the spacing angle and lamination density of the lamination angle as control factors. After that, a tensile test was conducted at the same tensile speed of 5mm/s to compare and evaluate the tensile strength and elastic modulus. As a result, it was found that the tensile strength and elastic modulus increased linearly with density than the lamination angle. In addition, when the laminating angle was 0°, the tensile strength and elastic modulus were the largest. When the laminating angle was 108°, the lowest tensile strength and elastic modulus were confirmed.
In order to broaden the range of application of light weight aluminum alloys, it is necessary to enhance the mechanical properties of the alloys and combine them with other materials, such as cast iron. In this study, the effects of adding small amounts of Cu and Zr to the Al-Si-Mg based alloy on tensile properties and corrosion characteristics were investigated, and the effect of the addition on the interfacial compounds layer with the cast iron was also analyzed. Although the tensile strength of the Al-Si-Mg alloy was not significantly affected by the additions of Cu and Zr, the corrosion resistance in 3.5 %NaCl solution was found to be somewhat lowered in this research. The influence of Cu and Zr addition on the type and thickness of the interfacial compounds layer formed during compound casting with cast iron was not significant, and the main interfacial compounds were identified to be Al5FeSi and Al8Fe2Si phases, as in the case of the Al-Si-Mg alloys.
PURPOSES : The aim of this study is to evaluate the effects of air voids, binder content, and aggregate gradation on the indirect tensile strength (IDT) and cracking tolerance index (CTindex) of cored asphalt pavements.
METHODS : Cored samples were obtained from roads in Incheon city, and several laboratory experiments were performed. First, the cored samples were first to cut into a size appropriate for the IDT test. Subsequently, the air voids of the samples were measured. The damaged sample from the IDT test was loose mixed at 150 ℃ before the binder content was determined, which was conducted via an asphalt extraction test. Finally, the clean aggregates obtained from asphalt extraction process were analyzed in the aggregate gradation test.
RESULTS : The result shows that an increase in air voids from 4% to 8% decreases the IDT and cracking tolerance index (CTindex) by 30% and 28%, respectively. Incorporating a binder enhances the ductile behavior of the asphalt mixture, resulting in a higher CTindex. Finally, the contribution of the aggregate grade on the IDT and CTindex is negligible.
CONCLUSIONS : The IDT and CTindex are primarily affected by the air voids and binder content. A higher percentage of air voids results in a lower IDT. In addition, a higher amount of binder increases the IDT and CTindex of the cored samples. Meanwhile, the aggregate grade does not affect the IDT.
Recently, 3D printing has been actively studied. A representative material in this 3D printing technology is plastic, and PLA, an eco-friendly material, is widely used. FDM is widely used as a way to output these PLA materials. However, this method lacks mechanical properties compared to injection-molded products as it is a method of stacking materials by melting. Therefore, in this study, using an FDM-type 3D printer, a tensile test was performed after printing a tensile specimen with PLA filament with the layer angle and layer density as control factors. After that, changes in tensile properties according to the layer angle and density were compared and evaluated. As a result, to improve the tensile strength, the layer density had to be considered, and to improve the elastic modulus, both the layer angle and the layer density had to be considered.
선박의 건조공정 중 강재의 절단과 곡 가공, 용접에 있어 화염의 사용은 필수적이다. 현재 조선소의 강재 절단과 가공 과정에서 는 아세틸렌이 화염 연료로 가장 많이 사용되고 있지만, 폭발 사고의 위험성과 상대적으로 적은 발열량의 한계로 최근에는 프로판 연료의 활용이 증가하고 있다. 하지만 프로판 연료는 상대적으로 가공 속도가 느리고, 가공 시 슬래그의 발생빈도가 높아 품질이 저하된다. 대체 연료로써 프로필렌이 주목받으며 가공 속도와 품질향상에 대한 기대가 증가하고 있다. 프로필렌은 발열량이 우수한 연료로 강재 가공 간 생산성과 가공 품질의 우수성을 갖추고 있다. 이에 본 논문에서는 프로판, 프로필렌 화염을 이용한 철판 가공 시 각 연료의 연소 특성을 분 석 및 비교하였다. 프로필렌 화염을 이용한 철판 가공 시 배출되는 온실가스와 유해가스를 프로판 연료의 배출량과 비교하여 저감효과를 실험적으로 확인하였다. 또한, 가공 연료에 따른 입열량이 선박용 강재의 기계적 강도 변화에 미치는 영향을 알아보기 위해 열 분포실험과 인장시험을 수행하였다. 실험 결과로, 대체 연료인 프로필렌을 사용할 때 프로판 연료에 비해 온도분포가 고르게 나타났다. 기계적 강도 실 험 결과로 인장강도의 저하는 관찰되지 않았으나, 변형률은 감소하는 경향을 보였다. 본 연구의 결과를 바탕으로 향후 실제 조선소의 강재 가공 및 절단과정에 적용하였을 때, 발생하는 문제점에 대한 분석 및 보완연구를 수행할 예정이다.
콘크리트 경화 시 발생하는 수분증발로 인한 건조수축은 콘크리트의 균열을 발생시킨다. 콘크리트에 발생하는 균열 은 콘크리트의 내구성을 저하하여 안정성과 사용성에 문제를 발생시킨다. 이러한 문제점을 보안하기 위해 콘크리트에 강섬유를 혼입하여 건조수축으로 인한 균열을 방지하는 강섬유 보강 콘크리트 (SFRC)에 관한 연구가 진행되고 있다. 강섬유는 콘크리트 의 균열단면에서 가교역할, 부착작용을 통해 건조수축으로 인한 균열발생을 억제하고 균열 폭을 감소시키는 효과가 있다. 본 논 문에서는 강섬유의 인장강도에 따른 강섬유 보강 콘크리트의 건조수축 제어성능을 평가하였다. 자유건조수축 실험과 구속건조 수축 실험을 진행하였으며 실험 결과를 콘크리트의 인장응력으로 변환하여 콘크리트 직접인장실험 결과와 비교하였다. 강섬유 의 자유건조수축 저감 효과는 미미하지만 강섬유의 인장강도가 증가할수록 구속건조수축으로 인한 균열제어에 효과적임을 확인 하였다. 또한 강섬유의 인장강도가 증가할수록 콘크리트의 인장응력이 증가함을 확인하였다.
In this study, we investigate the effect of the duration of mechanical alloying on the microstructures and mechanical properties of ODS ferritic/martensitic steel. The Fe(bal.)-10Cr-1Mo pre-alloyed powder and Y2O3 powder are mechanically alloyed for the different mechanical alloying duration (0 to 40 h) and then constantly fabricated using a uniaxial hot pressing process. Upon increasing the mechanical alloying time, the average powder diameter and crystallite size increased dramatically. In the initial stages within 5 h of mechanical alloying, inhomogeneous grain morphology is observed along with coarsened carbide and oxide distributions; thus, precipitate phases are temporarily observed between the two powders because of insufficient collision energy to get fragmented. After 40 h of the MA process, however, fine martensitic grains and uniformly distributed oxide particles are observed. This led to a favorable tensile strength and elongation at room temperature and 650oC.
In this study, an AISI 316 L alloy was manufactured using a selective laser melting (SLM) process. The tensile and impact toughness properties of the SLM AISI 316 L alloy were examined. In addition, stress relieving heat treatment (650oC / 2 h) was performed on the as-built SLM alloy to investigate the effects of heat treatment on the mechanical properties. In the as-built SLM AISI 316 L alloy, cellular dendrite and molten pool structures were observed. Although the molten pool did not disappear following heat treatment, EBSD KAM analytical results confirmed that the fractions of the low- and high-angle boundaries decreased and increased, respectively. As the heat treatment was performed, the yield strength decreased, but the tensile strength and elongation increased only slightly. Impact toughness results revealed that the impact energy increased by 33.5% when heat treatment was applied. The deformation behavior of the SLM AISI 316 L alloy was also examined in relation to the microstructure through analyses of the tensile and impact fracture surfaces.
Microstructural characteristics of directionally solidified René 80 superalloy are investigated with optical microscope and scanning electron microscope; solidification velocity is found to change from 25 to 200 μm/s under the condition of constant thermal gradient (G) and constant alloy composition (Co). Based on differential scanning calorimetry (DSC) measurement, γ phase (1,322 oC), MC carbide (1,278 oC), γ/γ' eutectic phase (1,202 oC), and γ' precipitate (1,136 oC) are formed sequentially during cooling process. The size of the MC carbide and γ/γ' eutectic phases gradually decrease with increasing solidification velocity, whereas the area fractions of MC carbide and γ/γ' eutectic phase are nearly constant as a function of solidification velocity. It is estimated that the area fractions of MC carbide and γ/γ' eutectic phase are determined not by the solidification velocity but by the alloy composition. Microstructural characteristics of René 80 superalloy after solid solution heat-treatment and primary aging heat-treatment are such that the size and the area fraction of γ' precipitate are nearly constant with solidification velocity and the area fraction of γ/γ' eutectic phase decreases from 1.7 % to 0.955 %, which is also constant regardless of the solidification velocity. However, the size of carbide solely decreases with increasing solidification velocity, which influences the tensile properties at room temperature.
For form stability of membrane structures, membrane material is required to be in tension. Therefore, in planning and maintenance management, the engineer should consider enough about introduction of stress during construction and re-introduction of stress after completion. Clamping part is an important portion with the function for introducing tension into membrane materials, and the function to transmit stress to boundary structures, such as steel frames. Then, the purpose of this research is to clarify stress condition and stress transfer mechanism including clamping part of membrane structures, and to grasp the changing tendency of membrane structures with the passage of time. In this research, following previous one, we perform well-balanced evaluation by conducting tensile fractured tests of clamping part's specimens, and by measuring individually the amount of displacement of not only overall specimen's length but membrane material and clamping part. Thereby, we consider the influence the difference in the hardness of edge rope and the difference in the direction of thread affect modification and fracture load.
The effect of C, Mn, and Al additions on the tensile and Charpy impact properties of austenitic high-manganese steels for cryogenic applications is investigated in terms of the deformation mechanism dependent on stacking fault energy and austenite stability. The addition of the alloying elements usually increases the stacking fault energy, which is calculated using a modified thermodynamic model. Although the yield strength of austenitic high-manganese steels is increased by the addition of the alloying elements, the tensile strength is significantly affected by the deformation mechanism associated with stacking fault energy because of grain size refinement caused by deformation twinning and mobile dislocations generated during deformation-induced martensite transformation. None of the austenitic high-manganese steels exhibit clear ductile-brittle transition behavior, but their absorbed energy gradually decreases with lowering test temperature, regardless of the alloying elements. However, the combined addition of Mn and Al to the austenitic high-manganese steels suppresses the decrease in absorbed energy with a decreasing temperature by enhancing austenite stability.
This study deals with the microstructure and tensile properties of 700 MPa-grade high-strength and seismic reinforced steel bars. The high-strength reinforced steel bars (600 D13, 600 D16 and 700 D13 specimens) are fabricated by a TempCore process, while the seismic reinforced steel bar (600S D16 specimen) is fabricated by air cooling after hot rolling. For specimens fabricated by the TempCore process, the 600 D13 and 600 D16 specimens have a microstructure of tempered martensite in the surface region and ferrite-pearlite in the center region, while the 700 D13 specimen has a microstructure of tempered martensite in the surface region and bainite in the center region. Therefore, their hardness is the highest in the surface region and shows a tendency to decrease from the surface region to the center region because tempered martensite has a higher hardness than ferrite-pearlite or bainite. However, the hardness of the 600S D16 specimen, which is composed of fully ferritepearlite, increases from the surface region to the center region because the pearlite volume fraction increases from the surface region to the center region. On the other hand, the tensile test results indicate that only the 700 D13 specimen with a higher carbon content exhibits continuous yielding behavior due to the formation of bainite in the center region. The 600S D16 specimen has the highest tensile-to-yield ratio because the presence of ferrite-pearlite and precipitates caused by vanadium addition largely enhances work hardening.
In this paper, uniaxial tensile tests of ETFE films with three kinds of thicknesses(100, 200, 250μm) and two kinds of directions(machine direction & transverse direction) are performed and the tensile strength, the tensile strain at break and the Young’s modulus of ETFE films are compared for two kinds of specimen types(2 & 5). It could be figured out that there are no significant difference between tensile strengths of two specimen types but the tensile strain at break and the Young’s modulus of ETFE films are affected by the specimen types. And it is concluded that the uniaxial tensile test of specimen type 2 are more reliable than that of specimen type 5.