This study deals with improvement plans and application results to improve the safety of secondary batteries and chargers applied to Tactical Multi-band Multi-role Radio(TMMR), a new military communication equipment. Due to the nature of the portable weapon system, the terminal structure and manufacturing process of the battery and charger were improved to strengthen resistance to vibration and shock generated during movement, and the battery structure was partially changed to secure resistance to mechanical shock generated when the charger was coupled. In addition, retrospective application was completed for all secondary batteries and chargers previously delivered for TMMR, helping the Korean military to operate next-generation radios in a safer environment.

When the CP voltage is disconnected, the measured voltage on the ICCB side is measured to be 12V, and the voltage on the OBC side is measured to be 0V. When the PD signal was disconnected, the ICCB-side measured voltage was 0V and the OBC-side measured voltage was 4.5V. From this, disconnected position be found with the voltage value measured. When CP was disconnected for a short time, the PD voltage did not change to 1.5V, and when the PD was disconnected, the CP signal and PD signal changed to 9V, and if the CP and PD voltages were normal, the charge control could be performed normally.

The electromagnetic interference(EMI) shielding sheet of grid pattern for the wireless charger has been designed by using grid pattern metal sheet, PET & DST stacking and laminating technology. For this purpose, the twisting protection and the bubbling prevention device, the automatic position adjustment controller, the visual sensors and the motor actuator for controller, the EMI shielding sheet cutting device and the main control system have been developed for manufacturing the apparatus. As the study result, the development on manufacturing the equipment and shielding sheet of the EMI shielding sheet of grid pattern for the wireless charger having the lamination productivity of 27.4m/min exceeded the target of 8m/min in this study. In addition, the magnetic induction and the applicable shielding sheet were prepared in the magnetic resonance system, all of the two wireless charging system. The power with a band of average 6.87MHz of shielding sheet was greater than the target of 30dB to 32.57dB. The available frequency with a band of average 7.95MHz the target was exceeded by a 7.00MHz.

The purpose of this study was to develop a grid forming equipment of the electromagenetic interference(EMI) shielding sheet for use in a wireless charger. In addition, the present study was to form a lattice in the surface of the thin metal ribbon to exert an electromagnetic wave shielding performance of the precision small electronic devices such as smart phones. For this, grid forming presses such as manual pressurized press, automatic pressurized press, heat pressurized press, and continuous grid forming equipment with cylinder roll type, and a grid inspection and grid uniformity inspection devices have been developed. Finally, the cylindrical roller-type continuous grid forming equipment showed the best suited.

The grid pattern electromagnetic interference(EMI) shielding sheet for the wireless charger has been designed using grid pattern metal sheet, PET & DST stacking and laminating technology. Also, an automatic manufacturing system of the grid pattern EMI shielding sheet for the wireless charger is developed. This metal sheet with grid pattern is an effective shield against EMI that can not shield completely by existing single metal sheet. And the developed automatic manufacturing system having a laminated productivity exceeds the 8m/min can stack and lamination thin metal sheets without any wrinkles.

Technical developments of electric vehicles have been progressed very actively. Especially there are great technical achievements of battery for the electric vehicles to store energy from the outside source. Also there are numerous efforts for improvement charging infrastructure and charging system of the battery. And that is supporting this technology. For example On-Board Charger (OBC) is a battery charging system attached to the vehicle to operate the car. On-Board Charger is designed in manner of consideration such subjects: control via communication with other vehicle’s controller, improve the reliability as the security part, decrease of the life span of the battery due to temperature change during charging and discharging process, high cost of using parts for the high current rating and limitation of increasing the battery capacity. In this paper, there will be a deep discussion of designing and implementing the On-Board Charger to attach to the vehicles, which has superior cooling quality by effective radiant heat design and vibration and shock resistant design