본 연구에서는 stainless steel로 재질로 된 금속평막모듈을 이용하여 고플럭스가 유지되면서 처리수의 안정화 방 안을 모색하였다. 이 모듈은 기공사이즈가 13 μm 단위여서 플럭스가 60 LMH에서 100 LMH까지 고플럭스로 운전이 가능하 다 그러나 SS가 초기 운전 시 30~50 ppm 정도 유출되지만 SS가 응집핵으로 작용하므로 응집이 가능하게 된다. 기존 고분자 막 여과수는 응집핵이 없어서 coagulation은 되지만 floculation이 안되므로 추가적으로 응집보조제인 clay나 벤토나이트를 투 여하게 되는데 본 연구에서는 이런 응집보조제 필요 없이 SS 누출만으로 floculation이 되므로 총인처리와 처리수질이 안정성 을 도모하고자 하였다. 최종적으로 안정적인 처리수에 고플럭스가 가능한 Metal필터 운전이 MBR 시스템에서 적용가능한지 타당성을 연구하고자 하였다.

The analytical investigations of the filtering efficiency with multi-layered stainless screen filter, which is designed to generate swirling stream of micro metal dust from industrial manufacturing processes, were conducted. Compared to general filter dust collecting using bag filter, it can be expected that the metallic screen filters in this study enable the higher dust collecting efficiency of a system to be maintained even under harsh filtering conditions. The CFD analysis includes dust particles behavior, filtering efficiency, and pressure loss in the flow-field. The results show that the proposed 16 layered screen filter is able to collect 10 microns metal dust up to 97 % under 487.84 ㎩ differential pressure.

The application concept of using a fail safety filter on the filtering system is to prevent the particle leakage when the main filter element is broken at high temperature. In this study, the metal filters were fabricated by pressureless sintering method. The mixture of stainless steel powders and filler metal binder solved in the water solutions of 5% PVA was compacted to form the cylindrical filter without pressure. The compacted filter were sintered in the vacuum sintering furnace at 120 for 1 hour. The metal filter(produced with powder of 640-840 size) having more than above 50% porosity, 500 pore size, and permeability of 7.310m plugged within 2.5 minute to prevent the leakage of maximum slip particle size of less than 3.

Polluting gases emitted from industrial sites take compound forms consisting of gaseous and particulate phases. Localization of PTFE membrane filters has thus been initiated to remove particulate materials and mercury, which is a heavy and hazardous metallic element. More specifically, a PTFE membrane filter was fabricated by thermal laminating technology to vary porosity on the filter surface for removal of particulate materials thereon. Optimized equi-biaxial stretching ratio control enables minimization of large-size pore formation with an average pore size of 0.58 μm and improved air permeability of 8.03 cm3/cm2/sec. Various adsorbents were tested for removal of mercury vapor by surface treatment of the PTFE membrane filter. The filter’s surface was further altered using functional amine group compounds: one composed of silane coupling agent (APTMS) was found suitable as a mercury adsorbent. When ACF with a large surface area was used as support material, mercury removal efficiency increased threefold to 0.162 mg/g-ACF. Furthermore, the developed PTFE membrane filter was tested in its capacity of differential pressure and filtering efficiency using a pilot scale particulate removal unit. Stable and consistent differential pressure was maintained during long-term operation and less frequent periods of filter shutdown due to pores filling with 99.96% of particulate removal efficiency, which was more than satisfactory filtration efficiency.