The optimization of deacetylation process parameters for producing chitosan from isolated chitin shrimp shell waste was investigated using response surface methodology with central composite design (RSM-CCD). Three independent variables viz, NaOH concentration (X1), radiation power (X2), and reaction time (X3) were examined to determine their respective effects on the degree of deacetylation (DD). The DD of chitosan was also calculated using the baseline approach of the Fourier Transform Infrared (FTIR) spectra of the yields. RSM-CCD analysis showed that the optimal chitosan DD value of 96.45 % was obtained at an optimized condition of 63.41 % (w/v) NaOH concentration, 227.28 W radiation power, and 3.34 min deacetylation reaction. The DD was strongly controlled by NaOH concentration, irradiation power, and reaction duration. The coefficients of correlation were 0.257, 0.680, and 0.390, respectively. Because the procedure used microwave radiation absorption, radiation power had a substantial correlation of 0.600~0.800 compared to the two low variables, which were 0.200~0.400. This independently predicted robust quadratic model interaction has been validated for predicting the DD of chitin.

본 연구에서는 전처리 방법별 건조 단호박의 이화학적 특성을 비교 분석하고 반응표면분석법을 이용하여 단호박 말랭이의 최적 건조 조건을 설정하였다. 단호박의 이취 제거와 가공적성을 위한 건열(굽기), 습열(증자), 마이크로웨 이브 처리의 전처리 방법을 비교하고자 호화 점도를 측정 하여 전처리 시간을 설정하였다. 각 전처리 방법별 열풍 건조 전후의 단호박 품질특성을 비교한 결과, 마이크로웨이브 처리에서 가용성 고형분, 과당, 포도당, 자당 함량이 건열과 습열 처리보다 높았고, 수분 함량, 강도 및 경도가 낮게 나타나 마이크로웨이브 처리를 단호박 열풍 건조를 위한 최적의 전처리 방법으로 설정하였고 반응표면분석법을 이용하여 최적의 열풍 건조 조건을 확인하였다. 반응표면분석은 중심합성 계획법으로 실험을 디자인하여 독립변수로서 건조 온도(30, 40, 50oC, X1)와 건조 시간(4, 6, 8 h, X2)을 설정하고, 종속변수로는 건조 단호박의 수분 함량, 수분활성도, 가용성 고형분, 강도, 경도, 과당, 포도당, 자당 함량, 색도(L*, a*, b*)를 측정하여 건조 조건을 최적화하였다. 최적화 변수로는 적합성 결여 검증에서 Pr> F 값이 0.05 이상인 수분 함량, 수분활성도, 가용성 고형분을 최적화 변수로 설정하였으며, 최적화 결과 43oC의 온도와 7.2시간이 최적 건조 조건으로 확인되었고, 예측값과 실험 값을 비교한 결과 90% 이상의 최적 비율을 보였으며, 해당하는 값이 95% 신뢰구간과 예측구간 범위에 들어 실험 디자인과 모델의 적합성 또한 검증되었다.

The purpose of this study was to optimize the rice protein extracted using a response surface methodology. The experiment was designed based on a CCD (Central Composite Design), and the independent variables were the high pressure (X1, 0-400 MPa) and processing time (X2, 0-10 minutes). The results of the extraction content (Y1), residue content (Y2), and recovery yield (Y3) were fitted to a response surface methodology model (R2= 0.92, 0.92, and 0.93, respectively). Increasing the pressure and processing time has a positive effect on the extraction content (Y1), residue content (Y2), and recovery yield (Y3). Therefore, these high-pressure conditions (independent variables) can significantly affect the improvement in rice protein extraction efficiency. Thus, the optimal conditions of X1 and X2 were 400 MPa and 10 min., respectively. Under these optimal conditions, the predicted values of Y1, Y2, and Y3 were 62.93, 57.53 mg/g, and 91.76%, respectively.

The purpose of this study was to optimize the mandarin dry chip manufacturing using a response surface methodology. The experiment was designed based on a CCD (Central Composite Design), and the independent variables were the drying temperature (X1, 50-90oC), drying time (X2, 12-36 hours), and microwave pretreat time (X3, 0-4 minutes). The results of appearance (Y5), color (Y6), taste (Y8) and overall acceptance (Y10) were fitted to the response surface methodology model (R2=0.86, 0.88, 0.89, and 0.84, respectively). Increasing the drying temperature and microwave treatment time were negatively evaluated for consumer acceptance. On the other hand, a high value of consumer acceptance was evaluated when the drying time was more than 24 hr. Therefore, the optimal conditions of X1, X2, and X3 were 52.989oC, 24 hr, and 1 min, respectively. Under these optimal conditions, the predicted values of Y5, Y6, Y8, and Y10 were 5.066, 5.338, 5.063, and 5.339, respectively.

In this study, we optimized the coffee extraction conditions for instant coffee production in two stage percolators, which is the most common coffee extractor for instant coffee production. A central composite design was used to build mathematical model equations for response surface methodology (RSM). In these equations, the yield and overall acceptability of the coffee extracts were expressed as second-order functions of three factors, the feed water temperature, draw-off factor (DOF), and extraction time (cycle time). Based on the result of RSM, the optimum conditions were obtained with the use of desirability function approach (DFA) which find the best compromise area among multiple options. The optimum extraction conditions to maximize the yield and overall acceptability over 40% of yield were found with 163℃ of feed water temperature, 4.3 of DOF and 27 minutes of extraction time (cycle time). These results provide a basic data for the coffee extraction conditions for the competitive instant coffee in the industry.