In this study, we fabricated Nd2Fe14B hard magnetic powders with various sizes via spray drying combined with reduction-diffusion process. Spray drying is widely used to produce nearly spherical particles that are relatively homogeneous. Thus, the precursor particles were prepared by spray drying using the aqueous solution containing Nd salts, Fe salts and boric acid with the target stoichiometric composition of Nd2Fe14B. The mean particle sizes of the spray-dried powders are in the range from one to seven micrometer, which are adjusted by controlling the concentra- tions of precursor solutions. After debinding the as-prepared precursor particles, ball milling was also conducted to con- trol the particle sizes of Nd-Fe-B oxide powders. The resulting particles with different sizes were subjected to subsequent treatments including hydrogen reduction, Ca reduction and washing for CaO removal. The size effect of Nd-Fe-B oxide particles on the formation of Nd2Fe14B phase and magnetic properties was investigated.
A novel route to prepare Nd-Fe-B magnetic particles by utilizing both spray drying and reduction/diffu- sion processes was investigated in this study. Precursors were prepared by spray drying method using the aqueous solu- tions containing Nd salt, Fe salt and boric acid with stoichiometric ratios. Precursor particles could be obtained with various sizes from 2 to 10 µm by controlling concentrations of the solutions and the average size of 2 µm of precursors were selected for further steps. After heat treatment of precursors in air, Nd and Fe oxides were formed through desalt- ing procedure, followed by reduction processes in Hydrogen (H2) atmosphere and with Calcium (Ca) granules in Argon (Ar) successively. Moreover, diffusion between Nd and Fe occurred during Ca reduction and Nd2Fe14B particles were formed. With Ca amount added to particles after H2 reduction, intrinsic coercivity was changed from 1 to 10 kOe. In order to remove and leach CaO and residual Ca, de-ionized water and dilute acid were used. Acidic solutions were more effective to eliminate impurities, but Fe and Nd were dissolved out from the particles. Finally, Nd2Fe14B magnetic particles were synthesized after washing in de-ionized water with a mean size of 2 µm and their maximum energy prod- uct showed 9.23 MGOe.
In the present study, we systematically investigated the effect of Mn addition on nitrogenation behavior and magnetic properties of Sm-Fe powders produced by reduction-diffusion process. Alloy powders with only single phase were successfully produced by the reduction-diffusion process. The coercivity of powder rapidly increased during nitrogenation and reached the maximum of 637 Oe after 16 hours. After further nitrogenation, it decreased. In contrast, the coercivity of powder gradually increased during nitrogenation for 24 hours. The coercivity of powder was higher than that of powder at the same condition of nitrogenation. It was considered that the Mn addition facilitates the nitrogenation of powder and enhances the coercivity.
To produce alloy powders with only SmFe single phase by reduction-diffusion (R-D) method, the effect of excess samarium oxide on the preparation of Sm-Fe alloy powder during R-D heat treatment was studied. The quantity of samarium oxide was varied from 5% to 50% whereas iron and calcium were taken 0% and 200% in excess of chemical equivalent, respectively. The pellet type mixture of samarium, iron powders and calcium granulars was subjected to heat treatment at 1100 for 5 hours. The R-D treated pellet was moved into deionized water and agitated to separate Sm-Fe alloy powders. After washing them in deionized water several times, the powders were washed with acetic acid to remove the undesired reaction products such as CaO. By these washing and acid cleaning treatment, only 0.03 wt% calcium remained in Sm-Fe alloy powders. It was also confirmed that the content of unreacted -Fe in SmFe matrix gradually decreased as the percentage of samarium oxide is increased. However, there was no significant change above 40% excess samarium oxide.
This paper compares the effect of using different types of iron powders for the preparation of by calciothermic reduction-diffusion (CRD). Three types of iron powder were used: carbonyl, sponge and water atomized. The results show that, when immediately nitrogenated after the CRD process, prepared from sponge and water atomized iron powders yield -magnets with a high degree of texture. However, after a suitable treatment with hydrogen followed by nitrogenation, -powders made from Carbonyl iron produce magnets with the best quality regarding coercivity, remanence and degree of texture.
The magnetic Nd-Fe-B powders were prepared by a thermochemical method, consisting of the processes of spray-drying, debinding, milling, H-reduction, Ca-reduction, and washing. The optimum process conditions were studied by microstructural and thermal analysis. The resultant Nd-Fe-B powder was spherical with the size of 1 . Effects of the process parameters of each step on the microstructure of the powders were investigated, and their magnetic properties were evaluated
환원.확산법에 의해 Sm2Fe17Nx 계 희토류 영구자석을 제조하기 위한 기초연구로서, 우선 Sm2Fe17 금속간화합물의 제조를 위하여, 금속 Ca에 의한 Sm2O3의 환원반응과 Fe분말중에 Sm의 확산반응을 검토하였다. 그 결과 전자는 1000˚C이상의 고온의 경우에 매우 빠르게 완료되지만, 후자의 Fe분말의 중심까지 Sm의 확산반응의 완료(완전한 균질화조건)는 1100˚C에서 3h 정도의 R-D 반응이 필요하며, 이 확산반응이 전체반응에 있어서 율속단계임을 알았다. Sm-Fe 계의 금속간화합물들의 성장은 1000˚C이하에서는 SmFe2, SmFe3,Sm2Fe17금속간화합물의 3개의 상이 관찰되었으나, 1100˚C에서는 Sm2Fe17 금속간화합물의 상만이 관찰되었다. 본 연구에서 얻어진 최종시료의 산소 및 Ca량은 각각 0.72wt% 및 0.11wt%이었다.
This paper presents a new concept to reduce turbulent frictional drag by injecting micro-bubble into near the buffer layer of turbulent boundary layer on flat plate. The concentrations of micro bubble distribution in the boundary was calculater by eddy viscosity equations in the governing equations. When near region of the buffer layer of turbulent boundary layer is filled with micro-bulle of air and viscous of the region is kept low, the velocity profile in the near region should be changed substantially. Then the Reynolds stress in the region becomes less, which guide to lower velocity gradient there. It results in reduction of velocity gradient at the viscous sublayer, which gives the reduction of shear stress at the wall.
본 연구는 DWI 검사 시 자화율 차이로 인해 뇌줄기에 발생하는 영상의 왜곡을 새로운 SS-TSE를 적용하 여 감소시키고자 하였다. 연구방법은 2015년 7월부터 동년 9월까지 DWI 검사를 검사한 30명을 대상으로, 기존의 SS-EPI 기법과 새로운 SS-TSE를 적용하여 기법에 따른 뇌줄기의 왜곡과 오차율을 비교평가 하였 다. 연구결과, 새로운 SS-TSE 적용 시 왜곡이 감소된 것을 볼 수 있으며, 오차율 또한 b0 영상은 2.4%(11. 1%에서 8.7%), b1000 영상은 1.2%(11.4%에서 10.1%) 감소하는 것을 볼 수 있었다. 결론적으로, 뇌줄기의 D WI 검사 시 본 연구의 SS-TSE를 이용하면 기존 기법 사용 시 발생하는 영상의 왜곡을 감소시킬 수 있어 진단적 가치가 높은 영상을 획득할 수 있다.