The rapid urbanization and industrial growth have increased the demand in construction, maintenance, and infrastructure, leading to significant advancements in aerial work vehicle technology. This study focuses on the structural performance of ultra-high-strength steel plates of varying thicknesses used in telescopic booms, which is a critical component of aerial work vehicles. This study aims to address the cost issues associated with the previously used 5mm thick plates by evaluating the structural integrity of thinner plates. Using finite element analysis (FEA), the study analyzes stress and displacement for different thicknesses, specifically targeting the first boom segment, which bears the most load. The results indicate that while 3mm and 3.2mm thick plates are unsuitable due to buckling, the 4mm thick plate meets safety criteria with a safety factor of 2.51 and reduces costs by over 20%. By using 4mm thick ultra-high-strength steel for the first boom segment is cost-effective, providing structural integrity and an applicable solution for aerial work vehicle manufacturers.

Aerial work platform truck is used in various ways depending on the surrounding environment, of city roads, farming areas, and industrial sites. Air flow, drag force and torque in surroundig the flow field of AWP have been analyzed with CFD method. The overall air flow rate decreases as the AWP passes and increases between the vehicle and the boom, at the boom connections, and at the bottom of the work platform. The drag force and torque on the boom, workspace, and the combined boom and workspace are largely affected by air flow velocity. The boom's drag and torque are approximately 2.2 and 1.3 times greater than those of the work platform, respectively. These predicted results can be widely applied as basic conceptual design data for highly efficient aerial work platform truck.

Since electric energy is used in industry, mass production and various conveniences are provided. To provide convenience for the construction and operation of such electric energy transmission and distribution facilities, it is increasing that the demand for special purpose vehicles, that is, telescopic aerial work platform vehicles. When working active electric work using the telescopic aerial work platform vehicles, due to active electric work is inevitable, it is essential to ensure insulation performance for the safety of the operator. In this paper, we study the design and development of mechanical properties for filament winding process of glassfiber/epoxy composite, it is required to boom of telescopic aerial work platform vehicles. The glass fiber/epoxy composite filament winding process and its mechanical properties were evaluated to replace the existing ATOS80 boom. By filament winding process it was obtained the mechanical properties required for the design analysis of the glass fiber/epoxy composite boom. Using this, the insulated boom for the 30m class aerial work vehicle was designed and was manufactured by applying the filament winding process. The fabricated composite boom was evaluated by the static strength test to meet the required strength. The maximum displacement was 84mm and the crack occurred at the maximum load of 8981N. It satisfied the maximum lifting load of 4900N and 210mm the maximum displacement required for the boom.

The aim of this paper is to clarify the structural stability of Refracted Telescopic Boom in 30m Class with the Property of Working Range Insulation. The boom of insulation special vehicle consists of a 3-stage telescopic boom, 2-stage refracting boom, insulation boom and effector. The catia solid geometry of the boom was used to generate both a basic ADAMS model and the finite element meshes for the flexible components. The flexible bodies were generated by using the finite element program of ANSYS and then imported into the ADAMS model and their flexibility accounted to the dynamic analysis of boom. Embedding finite element representations within the ADAMS model, offers the advantage being able to perform the durability analysis and the resulting damage. Through this approach, the crack locations(hot spots) in a prototype can be predicted successfully, thereby validating the analysis procedure.

When working on electrical wiring and cable, Electrically insulated aerial work platforms must be used to prevent the electrocution hazards. Aerial work platforms with composition boom is able to increase the weight and height of the workspace due to the lightweight of boom. The aim of this paper is to clarify structural stability of 3 stage telescopic booms having an operator platform and an upper boom of composition(Fiber Reinforced Plastic) by comparing the general telescopic booms with steel material using computational analysis.