In this study, the impact load resulting from collision with the fuel rods of surrogate spent nuclear fuel (SNF) assemblies was measured during a rolling test based on an analysis of the data from surrogate SNF-loaded sea transportation tests. Unfortunately, during the sea transportation tests, excessive rolling motion occurred on the ship during the test, causing the assemblies to slip and collide with the canister. Hence, we designed and conducted a separate test to simulate rolling in sea transportation to determine whether such impact loads can occur under normal conditions of SNF transport, with the test conditions for the fuel assembly to slide within the basket experimentally determined. Rolling tests were conducted while varying the rolling angle and frequency to determine the angles and frequencies at which the assemblies experienced slippage. The test results show that slippage of SNF assemblies can occur at angles of approximately 14° or greater because of rolling motion, which can generate impact loads. However, this result exceeds the conditions under which a vessel can depart for coastal navigation, thus deviating from the normal conditions required for SNF transport. Consequently, it is not necessary to consider such loads when evaluating the integrity of SNFs under normal transportation conditions.

Currently, the development of evaluation technology for vibration and shock loads transmitted to spent nuclear fuel and structural integrity of spent nuclear fuel under normal conditions of transport is progressing in Korea by the present authors. Road transportation tests using surrogate spent nuclear fuel were performed in September, 2020 using a test model of KORAD-21 transportation cask and sea transportation tests were conducted from September 30 to October 4, 2021. Finally, the shake table tests and rolling test were conducted from October 31 to November 2, 2022. As a result of the sea transportation test data analysis, an impact load resulting from the collision of objects was measured on fuel rods of a surrogate spent nuclear fuel assemblies during the rolling test was observed. Excessive rolling motion occurred on the ship during the rolling test, causing the surrogate spent nuclear fuel assemblies to slip and collide with the canister. To analyze under which conditions such impact loads occur and whether this event is possible under normal conditions of transport of spent nuclear fuel, a test was designed to simulate the rolling test in sea transportation and was performed. The rolling test was conducted on ACE7 and PLUS7 assemblies, respectively, varying the rolling angle and rolling frequency to determine at which angles and frequencies the assemblies experienced slippage. According to the test results, slippage of the used nuclear fuel assemblies can occur due to rolling motion at angles of approximately 14° or higher, leading to the possibility of generating impact loads. It was observed that the rolling angle is a more major factor for slippage than the rolling frequency. This exceeds the conditions under which a vessel can be permitted to depart for coastal navigation, thus it is considered to deviate from the normal conditions of transport of spent nuclear fuel. Therefore, it is not necessary to consider such loads for evaluating the integrity of spent nuclear fuel during normal transportation conditions.

In Korea, Kori Unit 1 and Wolsong Unit 1, have been permanently shut down in 2017 and 2019, and more nuclear power plants are expected to be permanently shut down after continued operation successively. Spent fuel has been generated during operation and stored in spent fuel pools. Due to the expected saturation of spent fuel pools within the next several decades, transportation of a huge amount of spent fuel is anticipated to interim storage facilities or final disposal facilities, even though the specific location is not decided. The U.S. Nuclear Regulatory Commission (NRC) states that every environmental report prepared for the licensing stage of a Pressurized Water Reactor shall contain a statement concerning risk during the transportation of fuel and radioactive wastes to and from the reactor. Thus, the licensee should ensure that the radiological effects in accidents, as well as normal conditions in transport, do not exceed certain criteria or be small if cannot be numerically quantified. Specific conditions that a full description and detailed analysis of the environmental effects of transportation of fuel and wastes to and from the reactor are exempted are specified in 10 CFR Part 51. Since there are no official requirements for radiological dose assessment for workers and public during the transportation of spent fuel in Korea, the margin when applying the U.S. regulatory criteria to the environmental impact assessment during the transport of spent fuel generated from domestic nuclear power plants is evaluated. A different approach would be needed due to the difference in the characteristics of spent fuel and geographical features.

This study investigates the behavior of the thermal conductivity among material properties in order to develop a thermal evaluation methodology of spent fuel assembles in a transport cask. It is inefficient to model each element of the spent fuel assembly in detail, and it is generally calculated by modeling the effective thermal conductivity (ETC). The ETC model was developed to allow a much simpler representation of a spent fuel assembly within a fuel compartment by treating the entire spent fuel rod array and the surrounding fill gas within the confines of the compartment as a homogenous solid material. The fuel rod assembly and surrounding gas are modeled with an effective conductivity that is designed to yield an overall conduction heat transfer rate that is equivalent to the combined effect of local conduction and radiation heat transfer in a plane through the assembly. When this model is applied to the transport cask, it tends to predict the cladding peak temperature lower than the results of detailed model in which the fuel rod arrangement and shape of the fuel assembly are simulated. As for the tendency of the error, the model tended to under-predict when basket temperature was lower than a certain temperature, and over-predict when it was higher. The purpose of this study is to investigate the attenuation effect of the cladding peak temperature on the related variables when the ETC model is applied to the transport cask. In addition, based on the thermal characteristics of this model, a correction factor that can compensate for this attenuation effect is presented. This correction factor is obtained by finding the difference between a separate ETC homogeneous model and a separate detailed fuel model, rather than directly applying the ETC calculated from the detailed fuel model to the transport cask.

Currently, the development of evaluation technology for vibration and shock loads transmitted to spent nuclear fuel and structural integrity of spent nuclear fuel under normal conditions of transport is progressing in Korea by the present authors. Road transportation tests using surrogate spent nuclear fuel were performed in September, 2020 using a test model of KORAD-21 transportation cask and sea transportation tests were conducted from September 30 to October 4, 2021. Finally, the shake table tests and rolling test were conducted from October 31 to November 2, 2022. The shake table test was performed with the input load produced conservatively from the data obtained from the road and sea transportation tests. The test input was produced based on the power spectral densities and shock response spectrums from the transportation tests. In addition to the test inputs from the road and sea tests, sine sweep input and half sine input were used to verify the vibration characteristics of assemblies under boundary conditions during normal conditions of transport. Because the input load of the shake table test was produced conservatively, a slightly larger strain than the strain value measured in road and sea transportation tests was measured from the shake table tests. In the case of the sea test, it is considered that the process of enveloping the data in the 20 to 80 Hz range generated by the engine propeller system was performed excessively conservatively. As a result of analyzing the test results for the difference in boundary conditions, it was confirmed that the test conditions of loading the basket generated a relatively large strain compared to the conditions of loading the disk assembly for the same input load. Therefore, it is concluded that a transportation cask having a structure in which a basket and a disk are separated, such as KORAD-21, is more advantageous in terms of vibration shock load characteristics under normal conditions of transport than a transportation cask having an integral internal structure in which a basket and a disk are a single unit. However, this effect will be insignificant because the load itself transmitted to the disk assembly is very small.

Flow-induced vibration can lead to fretting wear damage of fuel rods and spacer grids in nuclear reactors. Similarly, during the transport of spent nuclear fuel assemblies, continuous vibration and intermittent impact might also result in fretting wear due to dynamic interaction. Therefore, it is important to evaluate fuel rod damage due to fretting wear under such transport conditions. This study examines spent nuclear fuel rod specimens fabricated with hydride cladding tubes and simulated pellets, with hydrogen content ranging from 200 to 700 ppm and oxide film thickness ranging from 25 to 100 micrometers. Tests were conducted under a worst-case scenario, assuming continuous exposure to that condition during the expected transport time. Results indicate that the wear depth of all rod specimens occurred within the oxide film, suggesting a high resistance to fretting wear during transportation.

In the event of a loss of a SNF (spent nuclear fuel) transport cask during maritime transportation, it is essential to evaluate the critical depth at which the integrity of the cask can be maintained under high water pressure. SNF transport casks are classified as Type B containers and the integrity of of the containment boundary must be maintained up to a depth of 200 meters unless the containment boundary was breached under beyond-design basis accidents. However, if an intact SNF cask is lost at a depth deeper than 200-meter, release of radioactive material may occur due to breach of containment boundary with over-pressure. In this study, we developed a code for the evaluation of the pressure limit of SNF transport cask, which can be evaluated by inputting the main dimensions and loading conditions of cask. The evaluation model was coded as a computer module for ease of use. In the previous study, models with three different fidelities were developed to ensure the reliability of the calculation and maintain sufficient flexibility to deal with various input conditions. Those three models consisted of a high-fidelity model that provided the most realistic response, a low-fidelity model with parameterized simplified geometry, and a mathematical model based on the shell theory. The maximum stress evaluation of the three models confirmed that the mathematical model provides the most conservative results than the other two models. The previous results demonstrate that mathematical models can be used in the code of computer modules. In this study, additional models of transport cask were created using parametric modeling techniques to improve the accuracy of the pressure limit assessment code for different cask and situations. The same boundary conditions and loading conditions were imposed as in the previous simplified model, and the maximum stress results considering the change in the shape of the transport container were derived and compared with the mathematical model. The comparison results showed that the mathematical model had more conservative values than the simplified model even under various input conditions. Accordingly, we applied the mathematical model to develop a transportation container pressure limit evaluation code that can be simulated in various situations such as shape change and various situations.

The U.S. Nuclear Regulatory Commission (NRC) states that every environmental report prepared for the licensing stage of a Pressurized Water Reactor shall contain a statement concerning risk during the transportation of fuel and radioactive wastes to and from the reactor. Thus, the licensee should ensure that the radiological effect in accidents, as well as normal conditions in transport, do not exceed certain criteria or be small if cannot be numerically quantified. These are specified in 10 CFR Part 51 and applied in NUREG-1555 Supplement 1 Revision 1, which deals with Environmental Standard Review Plan. Corresponding regulations in Korea would be the Nuclear Safety and Security Commission Notice No. 2020-7. In Appendix 2 of the Notice, guides on the radiological environmental report for production and utilization facilities, spent nuclear fuel interim storage facilities, and radioactive waste disposal facilities. In this guide, unlike the regulations in the U.S., there are no obligations for radiological dose assessment for workers and public during the transportation. Therefore, overall regulations and their legal basis related to risk assessment during transportation conducted for the environmental report in the U.S. were analyzed in this study. On top of that, through the comparison with regulations in Korea, differences between the two systems were figured out. Finally, this study aims to find the points in terms of assessing transport risk to be revised in the current regulatory system in Korea.

The saturation rates of the spent fuel (SF) wet storage at the Kori Nuclear Power Plant (NPP), Hanbit, and Hanul are 83.3%, 74.2%, and 80.8% as of the fourth quarter of 2021. The storages of Kori NPP and Hanbit NPP are expected to be saturated in 2031, and Hanul is expected to be saturated in 2032. Therefore, the construction of an interim storage facility to store the SF temporarily stored in the NPP was planned, and preparations for the safe transport of the SF are required. In this paper, radiological preliminary assessment using NRC-RADTRAN in the process of sea transport of SF from the wet storage or ISFSI of the Hanbit NPP to the optional interim storage facility was performed. Since domestic SF transport vessels are not currently in operation, the specifications of the UK Pacific Grebe vessel which can carry up to 20 casks were used. The transport cask used the specifications of KORAD-21, a transport container developed in Korea. Because it can carry more SF assemblies than the existing KN-18. In addition, a land transport safety test was conducted in 2020 and a sea transport test is planned. The sea transport route was entered by referring to the transport route of domestic low and intermediate level waste. The accidents rate was calculated using statistics on maritime accidents from 2017 to 2021. The probability accidents along the transportation route were evaluated as 3.152E -10. When transporting to an interim storage facility, the SF expected to be the main transport target was selected as WH 17X17, combustion 45,000 MWD/MTU, and concentration of 4.5%. The source term was calculated and entered according to this data and the release fraction was entered with reference to the DOE report. In the case of normal transport without accident, the individual dose of the crew member and public residents were estimated to be 0.0525% and 0.000492% of the annual limit of 1 mSv/yr for the general public. Under the accident conditions, the annual individual doses of residents were 0.0011%, 0.0023%, 0.0034%, and 0.0046% of the annual limit of 1 mSv/yr when carrying 5, 10, 15, and 20 casks. Currently, the site of the interim storage facility has not been precisely determined, but a preliminary radiation assessment through sea transport resulted in a significantly lower than the limit. Combined scenario sea transport followed by land transport will be carried out in the next stage of study.

In case a spent nuclear fuel transport cask is lost in the sea due to an accident during maritime transport, it is necessary to evaluate the critical depth by which the pressure resistance of the cask is maintained. A licensed type B package should maintain the integrity of containment boundary under water up to 200 m of depth. However, if the cask is damaged during accidents of severity excessing those of design basis accidents, or it is submerged in a sea deeper than 200 m, detailed analyses should be performed to evaluated the condition of the cask and possible scenarios for the release of radioactive contents contained in the cask. In this work, models to evaluate pressure resistance of an undamaged cask in the deep sea are developed and coded into a computer module. To ensure the reliability of the models and to maintain enough flexibility to account for a variety of input conditions, models in three different fidelities are utilized. A very sophisticated finite element analysis model is constructed to provide accurate response of containment boundary against external pressure. A simplified finite element model which can be easily generated with parameters derived from the dimensions and material properties of the cask. Lastly, mathematical formulas based on the shell theory are utilized to evaluate the stress and strain of cask body, lid and the bolts. The models in mathematical formula will be coded into computer model once they show good agreement with the other two model with much higher fidelity. The evaluation of the cask was largely divided into the lid, body, and bottom, bolts of the cask. It was confirmed that the internal stress of the cask was increased in accordance with the hydrostatic pressure. In particular, the lid and bottom have a circular plate shape and showed a similar deformation pattern with deflection at the center. The maximum stress occurred where the lid was in the center and the bottom was in contact with the body. Because the body was simplified and evaluated as a cylinder, only simple compression without torsion and bending was observed. The maximum stress occurred in the tangential direction from the inner side of the cylinder. The bolt connecting the lid and the body was subjected to both bending and tension at the same time, and the maximum stress was evaluated considering both tension and bending loads. In general, the results calculated by the formulas were evaluated to have higher maximum stresses than the analysis results of the simplified model. The results of the maximum stress evaluation in this study confirms that the mathematical models provide conservative results than the finite element models and can be used in the computer module.

This study is to investigate fuel cladding temperature in a transport system for the purpose of developing a methodology for evaluating the thermal performance of spent fuel. Detailed temperature analysis in the transport system is important because the degradation mechanism of the fuel cladding is generally sensitive to temperature and temperature history. In such a system, the magnitude of the temperature change is determined by examining the temperature sensitivity of fuel assemblies and system components including fuel cladding temperature, considering the material properties, component specifications, component aging mechanism, and heat transfer mechanism. The sensitivity analysis is performed using heat transfer models by computational fluid dynamics for the horizontal transport system. The heat transfer within the system by convection, conduction and thermal radiation is calculated by thermal-hydraulic analysis code FLUENT. The calculation region is divided into a basket cell and a transport cask. The thermal analysis of the basket cell is for predicting the fuel cladding temperature. And the reason for analyzing the transport cask is to provide the boundary condition for the basket cell by reflecting the external environmental conditions. Here, the basket cell containing the spent fuel assembly is modeled on the homogeneous effective thermal conductivity. The purpose of this analysis is to evaluate fuel cladding temperatures for the following four main items. That is the effect of surface emissivity changes in basket due to the oxide layer of the fuel cladding, the effect of degradation of the canister backfill helium gas, the effect of fuel assembly position in basket cell on fuel cladding and basket temperatures in canister, and the effect of using the homogeneous effective thermal conductivity model instead of the fuel assembly in basket cell. As a result of the analysis, the maximum temperatures in basket cells are evaluated for the above four items. Thermal margins for each item are investigated for thermal performance requirements (e.g., peak clad temperature below 400oC).

Thermal analysis and safety assessment of spent fuel transport cask are mainly conducted using commercial Computational Fluid Dynamics (CFD) codes based on Finite Volume Method (FVM). The reliability and predictability of CFD codes have greatly been improved by the development in the computer systems, and are widely used to calculate heat flow in complex structures that cannot be analyzed theoretically. In the field of thermal analysis using the CFD code, it is important to clearly reflect the physical model of the transport cask, and a grid configuration suitable for the physical model is essential for accurate analysis. However, since there are no clear standard and guidelines for grid configuration and size, it is highly dependent on the user’s insight. Spatial discretization errors result from the use of finite-width grids and the approximation of the differential terms in the model equations by difference operators. Since the user usually cannot change the truncation error order of a given discretization scheme, spatial discretization errors can only be influenced by the provision of optimal grids. Therefore, it is necessary to quantify the spatial discretization errors caused by the grid. In the case of Orano TN’s NUHOMS® MP197 transport cask, considering four grids for two sets, the temperature uncertainty of the neutron shield, which has the lowest margin at the limit temperature among transport cask components, was quantified by applying 5-step procedure of the Grid Convergence Index (GCI) method for the uncertainty estimation presented in ASME V&V 20-2009. In the case of domestic spent nuclear fuel transport cask (KORAD21), neutron shield among the transport cask components has the lowest margin at the limited temperature. Accordingly, in this study, the temperature uncertainty of the neutron shield was quantified by applying GCI to three sets considering seven grids. As a result of the calculation, the uncertainty was less than ± 1°C, and the temperature of the neutron shield including the uncertainty was evaluated to be maintained below the limit temperature of 148°C.

As the saturation rate of temporary storage facilities for spent nuclear fuel increases, regulatory demands such as interim storage and permanent disposal of spent nuclear fuel are expected to begin in earnest. Considering the domestic situation where all nuclear power plants are located on the waterfront site, the interim storage site is also likely to be located on the waterfront site, and maritime transportation is one of the essential management stages. Currently, there are no independently developed maritime transportation risk assessment code in Korea, and no research has been conducted to evaluate the release of radioactive waste due to the sinking of transport container. Therefore, it is necessary to secure technology to properly reflect the domestic maritime transportation environment and to assess the impact of the sinking accident and to carry out safety regulations. To accurately calculate the releaser rate of radionuclides contained in a cask with breached containment boundary, the flow rate through the gap generated in the containment boundary should be calculated. The fluid flow through this gap which is probably in micro scale in most situations should be evaluated combining the fluid flow inside and outside the cask. In this study, a detailed computational fluid dynamics model to evaluate the internal fluid flow in the cask and a simplified model to capture the fluid flow and the heat transfer around the cask in the sea are constructed. The results for the large scale model are compared with the analytic formula for verification of heat transfer coefficient and they showed good agreements. The heat transfer coefficient thus found can be used in the detailed model to provide more realistic data than those obtained from assumed heat transfer coefficient around the surface of the cask. In the future, fluid flow through the gap between the lid and the body of the cask will be evaluated coupling the models developed in this work.

To rationalize the protection of spent nuclear fuel transport storage cask, we intend to investigate the status of domestic and foreign safety regulations and related technologies to develop sabotage scenarios and analyze the protection performance and radiation impact of transport storage cask. It is essential to conduct an aircraft collision safety evaluation on spent nuclear fuel transportation and storage casks in Korea due to changes in laws and regulations related to nuclear power plant design and demand for enhanced safety. Domestic and foreign research on the protection performance of spent nuclear fuel transport storage cask was based on 9.11 events, and the results of all studies show that the speed of the aircraft and leakage of nuclear materials are insignificant. The Sandia National Laboratory (SNL) calculates Aerosol emissions from spent fuel damage in the event of sabotage and calculates Source Term based on the Durbin-Luna model. In this paper, radiation sensitivity analysis was performed due to damage to the carrier according to the size of the accident, assuming that there was a hole enough to basket from the external shell among the collision scenarios identified for domestic cask models.

This paper intends to present considerations on the question of what is the “load standard” or “design load” for integrity evaluation under normal transportation conditions and what type of design load is good for users. This suggests a direction for subsequent research on producing design loads that transport business companies can utilize without difficulty. Several studies have been conducted to evaluate the integrity of spent nuclear fuel during normal transportation. A representative study recently conducted is the Multi-modal Transportation Test (MMTT) conducted using a commercial spent nuclear fuel cask by US DOE in 2017. In Korea, additional transport tests were planned to acquire sufficient test data under the conditions of road and sea transport considering the Korean situation. As a result, road transport tests were carried out in 2020 and sea transport tests were carried out in 2021. In the road transport test, a driving test that simulates various road conditions and a test that cycled a 4.5 km road eight times were performed. In most cases, the maximum acceleration of less than 1 g occurred, and the maximum strain was less than 48 με. For the sea transport test, the magnitude of both the maximum acceleration and the maximum strain were lower than those in the road transport test. We concluded tentatively that the integrity of spent fuel under normal conditions of transport was satisfactory with a large margin. However, when the storage business is realized and the transport of spent fuel becomes visible, the storage and transport business companies will have to prove the maintenance of the integrity of the spent fuel under normal transport conditions at the request of the regulatory agency. The transport business companies can transport the spent nuclear fuel by using different types of transport casks and different types of trucks and ships from those used in the tests mentioned above. However, it is absurd to have to prove the integrity of spent nuclear fuel by performing expensive tests again. Therefore, in this study, the design load that can be used by transport business companies is to be presented. The design load to be presented should satisfy the following requirements. The design load should be applicable including some differences in the transport cask or transport system, or different design loads should be presented according to the differences. The location where this design load is applied is to be specified (e.g. fuel rod, basket, internal structure). Requirements according to the operating speed of the transport system should be presented together. The type of design load is to be presented (e.g. PSD, SRS, FDS etc.). Other types of standards may be presented. For example, a speed limit for a vehicle carrying spent nuclear fuel may be suggested, or a speed limit for a vehicle passing through a speed bump may be suggested. In order to present such a reliable design load, a multi-axis vibration excitation shaker table test will be carried out. Though this shaker table test, the behavior of the nuclear fuel assembly is closely evaluated by applying the data obtained from the road and sea transport tests previously performed as an input load. In addition, FDS (Fatigue Damage Spectrum) will be produced and applied to experimentally evaluate the durability of fuel assemblies under normal transport conditions.

Currently, the development of evaluation technology for vibration and shock loads transmitted to spent nuclear fuel and structural integrity of spent nuclear fuel under normal conditions of transport is progressing in Korea by the present authors. Road transportation tests using surrogate spent nuclear fuel were performed in September, 2020 using a test model of KORAD-21 transportation cask and sea transportation tests were conducted from September 30 to October 4, 2021. In order to investigate amplification or attenuation characteristics, according to the load transfer path, a number of accelerometers were attached on a ship cargo hold, cradle, cask, canister, disk assembly, basket, and surrogate fuel assemblies and to investigate the durability of spent nuclear fuel rods, strain gages were attached on surrogate fuel assemblies. A ship named “JW STELLA” which has similar deadweight (5,000 ton) of existing spent nuclear fuel transportation ships was used for the sea transportation tests. The ship is propelled by 1,825 hp two main engines with two 4-bladed propellers. There are two major vibration sources in the ship. One is the vibration from waves and the other is the vibration from the engine and propeller system. The sensor locations on the ship were determined considering the vibration sources. The sea transportation test was performed for 5 days, the test data were measured successfully. The ship with the test model was departed from Changwon and sailed to Uljin, sailed west to Yeonggwang and then returned to Changwon. In addition to sailing on a designated test route, circulation test, braking/acceleration test, depth of water test, and rolling test were conducted. As a result of the preliminary data analysis of the sea test, power spectral densities and shock response spectrums were obtained according to the different test conditions. The vibratory loads caused by the wave mainly occurred in the frequency range of 0.1 to 0.3 Hz. The vibratory loads caused by the propeller occurred near the n/rev rotating frequencies, such as 5, 10, 20 Hz etc. However, those frequencies are far from the natural frequencies of local mode of the fuel rods, so it is considered that the vibratory loads from the wave and the propeller do not have a significant influence on the structural integrity of the fuel rods. Among all the test cases, maximum strain occurred at SG31 near the bottom nozzle on the test; the magnitude was 73.62 micro strain. Based on the analyzed road and sea transportation test data, a few input spectra for the shaker table test will be obtained and the shaker table test will be conducted in 2022. It is expected that the detailed vibration characteristics of the assembly which were difficult to identify from the test results can be investigated.