PURPOSES: This study determines the life of asphalt overlay over old concrete pavements for various times of overlay, using the actual 30- year performance history of the Jungbu Expressway. The results from this study can be used as the basis for decisions on the proper time for overlay, and can also provide information for life cycle cost analysis. METHODS : The maintenance history of the Jungbu Expressway and traffic database 30 years after construction were analyzed. The durations between the first overlay and subsequent overlay for each section of the pavement were analyzed for the entire Jungbu Expressway. The durations were analyzed in terms of both years and the ESAL traffic volumes. RESULTS : 1. The life of the asphalt overlay over the old concrete pavements depended on the time of overlay in terms of both age and cumulative ESALs. A strong correlation was observed between the overlay life and the cumulative ESALs at the time of overlay. 2. The life of the second overlay at the same section was significantly shorter than the first overlay. For JCP, the average lives of the first and second overlays were 6.1 and 2.4 years, respectively. For CRCP, they were 4.8 and 2.7 years, respectively. The main reason for the shorter life of the overlay for CRCP may be that the overlay time was generally later than that for the JCP. 3. The life of the overlay was analyzed according to its materials. SMA exhibited the best performance, followed by CRM. CONCLUSIONS: Life of the overlay reduced with the time of overlay especially in terms of cumulative ESALs, and the life of the second overlay at the same section was significantly shorter than the first overlay. The results can be used in the decision making of the time of overlay and in the life cycle cost analysis.

In Korea, concrete pavements were first applied to highways in 1981 and as a result of continued increase in length over the past years, 2,592 km of concrete pavement network is currently in service, of which 1,399 km(54%) of concrete pavements is 10 years or older, and 233km(9%) is 20 years or older. The length of concrete pavement sections nationwide has been steadily on the rise every year (EXTRI, 2017). Approximately 54% of current concrete pavement highway network will reach the service life limit in 2025 which means around 660 billion won is needed for future pavement repair project (EXTRI, 2017). Given that concrete pavements beyond design life still have a remaining service life, it is economically advantageous to repair them before reconstruction. Asphalt overlays are a major repair method for older concrete pavements. Depending on the concrete pavement condition, thickness and mixture of asphalt overlays are determined. Service life of asphalt overlays varies by the presence, time and size of cracks in existing concrete pavements and reflecting crack at joints. Temperature change of concrete pavement is among the major reaction parameters of reflecting crack. Reflecting crack develops when asphalt bottom-up cracking by longitudinal shrinkage and expansion due to temperature change of the concrete base layer, top-down cracking by temperature difference between top and bottom of concrete, and shear stress by traffic loading are combined (Baek, 2010). Crack and joint behaviors of concrete pavement vary between the base layer and the concrete surface of composite pavement system, and different conductivity by mixture and thickness of asphalt overlay leads to temperature change of concrete base course. This study measured temperatures of each layer of diverse composite pavements in place on site and analyzed differences in temperature change of concrete base layer depending on mixture and thickness of asphalt overlays. Overlay thickness parameters were 5cm and 10cm, two values most widely used, while mixture parameters were SMA and porous asphalt. Based on temperature change of concrete surface, this study also evaluated the difference of temperature change in concrete base layer with an asphalt overlay on top. Findings from this study are expected to be utilized for studies on mechanism and modeling of reflecting crack in old concrete pavements with asphalt overlays.

PURPOSES : So far, aged cement concrete pavement on express highways has been rehabilitated mainly with asphalt concrete inlay. However, potholes were the major problem, and they shortened the life of the inlay mainly owing to the poor drainage of water once it infiltrated the interface of the concrete and asphalt. The purpose of this study is to compare the performance and economic efficiency of asphalt overlay and inlayMETHODS: Overlay and inlay were compared through accelerated pavement testing, and a life-cycle cost analysis was conducted in this study using the CA4PRS program.RESULTS and CONCLUSIONS : It was found from accelerated pavement testing that the overlay exhibited reflective crack resistance that was more than twice as effective as that of inlay. The total cost (construction cost + user cost) within the analysis period (20 years) of the overlay was 37% lower than that of the inlay.

In a wide spectrum of pavement rehabilitation techniques, the application of thin asphalt overlay on existing concrete pavements have shown its ability to restore the functional capacity of the pavement system as well as maintain structural capacity. Although, prior researches stated that it does not add to the structural capacity of the existing pavement, the insulation generated by the asphalt overlay can affect the behavior of the discontinuities in the continuously reinforced concrete pavement (CRCP) system by reducing the magnitude of its movement. The investigation of crack movement behaviors of the CRCP in Chungbu Expressway was conducted in 2-phases: without overlay and with overlay. Crackmeters were installed at selected crack locations and measurements were collected. In the second phase of the investigation, crackmeters were installed at the concrete layer of the CRCP before a 2-inch asphalt overlay was applied. Results have shown that the crack movements under a thin asphalt overlay have reduced by 80% which indicates an effective insulation of the CRCP.

PURPOSES: The objective of this study is to investigate the effect of asphalt and geotextile interlayer on the fracture behavior of unbonded concrete overlay through a laboratory composite beam test. METHODS: In order to evaluate the effect of interlayer materials on the fracture behavior of unbonded concrete overlay, a laboratory test of composite beam was conducted with different types of interlayer. The test results of the composite beam using two types of geotextile interlayer with different thicknesses were compared to the test results of the composite beam using the tradition type of asphalt interlayer. The unbonded concrete overlay on the existing concrete pavement without interlayer was set for the control condition. RESULTS AND CONCLUSION : Overall, the laboratory composite beam test results did show the effect of asphalt and geotextile interlayer on the fracture behavior of composite concrete beams. The three-layer geotextile interlayer and HMA layer both increase the peak load when the first macrocrack occurs in the top concrete beam, while the HMA interlayer causes the smallest load drop percentage after the first macrocrack. The three-layer geotextile did show better performance than the single-layer geotextile through the greater peak load and smaller load drop percentage. It indicates that the thickness of geotextile interlayer will affect the fracture behavior of unbonded concrete overlay and the thicker geotextile interlayer is recommended.

PURPOSES: The performance of tack coat, commonly used for layer interface bonding, is affected by application rate and curing time. In this study, bonding strength tests were performed according to the application rate and curing time of asphalt emulsion. Based on finding from this study, optimum application rates and curing times are proposed. METHODS: In order to investigate bonding characteristic of asphalt emulsion, tests were performed on both asphalt concrete pavement and portland concrete pavement. Also, asphalt emulsions were tested at the application rate of 0, 0.2, 0.4, 0.6, and 0.8l/m2 and at the curing time of 0, 0.5, 1, 2, and 24 hours. Pull-off test and shear bonding strength test, which commonly used for bonding strength measurement of asphalt emulsion, were adopted for this study. To assess field performance under different testing condition, asphalt emulsions were applied to in-service pavement. Throughout coefficient of determination analysis between material index properties from asphalt emulsion and mechanical response from bonding strength tests, performance correlativity was analyzed. RESULTS: Test results show that optimum application rate for asphalt overlay on asphalt concrete pavement (AOA) and asphalt overlay on concrete pavement (AOC) was 0.4~0.5l/m2 and 0.3~0.5l/m2, respectively. According to the curing time increment, tensile strength and shear strength of AOC were increased to 22~44% and 20~39%, respectively. AOA case also show strength increment in tensile strength (42%) and shear strength (9%). We tested the applicability of tack coat materials at the field sites, and our findings demonstrated that the bonding (for D and E) and rapid curing (for B, C, and D, E) performances were superior than others. Among material index properties, there was a high correlation between penetration ratio and bonding strength test result. CONCLUSIONS : Result show that interlayer bonding strength was affected by asphalt emulsion type, application rate and curing time. AOC required slightly higher application (0.1l/m2) than AOA. Both AOA and AOC cases show higher strength at longer curing time. Up to 2hours of curing, rapid strength increments were observed, but strength increment ratio was decreased after 2hours of curing. From the observed correlation between penetration ratio and bonding strength, it is expected that penetration ratio can be used as one of important factors affecting bonding strength analysis.

국내 고속도로의 60% 이상이 시멘트 콘크리트 포장으로 건설되었으며, 그 중 공용년수가 20년이 넘어선 구간이 절반 이상에 달하고 있다. 노후화된 시멘트 콘크리트 포장의 보수 보강은 국내의 교통여건상 우회도로가 준비되기 어렵기 때문에 조기 교통개방이 요구되며 현재까지는 주로 아스팔트 덧씌우기가 사용되고 있다. 반면에 아스팔트 덧씌우기 포장은 조기 파손으로 인해 많은 유지보수비용이 지출됨과 동시에 도로사용자의 불편을 초래하고 있다. 최근 들어 노후화 된 시멘트 콘크리트 포장의 효율적인 보강공법으로 접착식 콘크리트 덧씌우기 공법에 대해서 적용을 시도하고 있다. 따라서 아스팔트 덧씌우기 포장과 접착식 콘크리트 덧씌우기 포장의 합리적인 선택에 대한 비교 분석을 위해 포장의 연도별 파손상태에 대한 다양한 data가 필요하다. 하지만, 국내에서는 아스팔트 덧씌우기 포장과 접착식 콘크리트 덧씌우기 포장의 공용 중 파손상태에 대한 자료가 체계적으로 구축되어있지 않다. 본 연구에서는 아스팔트 덧씌우기와 접착식 콘크리트 덧씌우기 공법이 적용된 구간의 파손에 대해 충분한 자료를 구축하고 있는 미국의 LTPP Data를 이용하여, 공용성에 대해서 평가하였다. 단, 아스팔트 덧씌우기와 접착식 콘크리트 덧씌우기 공법은 파손형태가 서로 상이함으로써, 상대적인 비교를 위해 각각의 구간에 대해 포장상태지수(PCI, Pavement Condition Index)를 Database화 하였으며, 아스팔트 덧씌우기 구간과 접착식 콘크리트 덧씌우기 구간의 수명에 대해서 비교 분석을 수행하였다.

국내 고속도로의 60% 이상이 시멘트 콘크리트 포장으로 건설되었으며, 그 중 공용년수가 20년이 넘어선 구간이 절반 이상에 달하고 있다. 노후화된 시멘트 콘크리트 포장의 보수 보강은 국내의 도로 교통여건상 우회도로가 준비되기 어렵기 때문에 조기 교통개방이 요구되며 현재까지는 주로 아스팔트 덧씌우기가 사용되고 있다. 반면에 아스팔트 포장은 조기파손과 잦은 보수 때문에 보수 보강에 대한 비용이 크다. 현 시점에서 아스팔트 덧씌우기가 국내에서 가장 많이 사용되고 있는 현실을 감안할 때, 아스팔트 덧씌우기의 수명에 미치는 영향인자가 무엇인지 검토할 필요가 있다. 따라서 아스팔트 덧씌우기 공법의 성능에 영향을 미치는 인자에 대해 조사할 필요가 있으나, 국내의 경우 아스팔트 덧씌우기의 공용 중 파손상태에 대한 자료가 체계적으로 구축되어있지 않다. 본 연구에서는 아스팔트 덧씌우기 수명과 영향인자간의 상관성을 비교하기 위해 다양한 파손자료를 구축하고 있는 미국의 LTPP data를 이용하여 노후화 된 시멘트 콘크리트 포장의 아스팔트 덧씌우기에 대해 조기파손을 방지하고, 효율적인 보수 보강을 위해서 아스팔트 덧씌우기 구간의 수명에 미치는 영향인자에 대해서 통계분석을 수행하였다.