Aluminum-based composites are in high demand in industrial fields due to their light weight, high electrical conductivity, and corrosion resistance. Due to its unique advantages for composite fabrication, powder metallurgy is a crucial player in meeting this demand. However, the size and weight fraction of the reinforcement significantly influence the components' quality and performance. Understanding the correlation of these variables is crucial for building high-quality components. This study, therefore, investigated the correlations among various parameters—namely, milling time, reinforcement ratio, and size—that affect the composite’s physical and mechanical properties. An artificial neural network model was developed and showed the ability to correlate the processing parameters with the density, hardness, and tensile strength of Al2024-B4C composites. The predicted index of relative importance suggests that the milling time has the most substantial effect on fabricated components. This practical insight can be directly applied in the fabrication of high-quality Al2024-B4C composites.

This review examines the microstructural and mechanical properties of a Ti-6Al-4V alloy produced by wrought processing and powder metallurgy (PM), specifically laser powder bed fusion (LPBF) and hot isostatic pressing. Wrought methods, such as forging and rolling, create equiaxed alpha (α) and beta (β) grain structures with balanced properties, which are ideal for fatigue resistance. In contrast, PM methods, particularly LPBF, often yield a martensitic α′ structure with high microhardness, enabling complex geometries but requiring post-processing to improve its properties and reduce stress. The study evaluated the effects of processing parameters on grain size, phase distribution, and material characteristics, guiding the choice of fabrication techniques for optimizing Ti-6Al-4V performance in aerospace, biomedical, and automotive applications. The analysis emphasizes tailored processing to meet advanced engineering demands.

This study investigated the optimal process conditions and mechanical properties of Cu-10Sn alloys produced by the powder bed fusion (PBF) method. The optimal PBF conditions were explored by producing samples with various laser scanning speeds and laser power. It was found that under optimized conditions, samples with a density close to the theoretical density could be fabricated using PBF without any serious defects. The microstructure and mechanical properties of samples produced under optimized conditions were investigated and compared with a commercial alloy produced by the conventional method. The hardness, maximum tensile strength, and elongation of the samples were significantly higher than those of the commercially available cast alloy with the same chemical composition. Based on these results, it is expected to be possible to use the PBF technique to manufacture Cu-10Sn products with complex 3D shapes that could not be made using the conventional manufacturing method.

최근 지구온난화로 인해 폭우, 눈 등 이상기후가 발생하면서 노면 동결(블랙아이스)로 인한 사고 및 인명피해가 늘어나고 있 는 것이 문제가 되고 있다. 이를 최소화하기 위해 본 연구에서는 다공성 골재인 팽창점토에 열저장이 가능한 상변화물질(PCM)을 적용 하였다. PCM은 상변화 과정에서 열에너지를 흡수, 저장, 방출할 수 있는 소재로 온도에 따른 결빙을 최소화할 수 있다. 따라서 본 연 구에서는 시멘트 복합재에 적용되는 PCM 함침이 가능한 경량골재에 진공함침을 실시하고 기계적, 열적 성능 검증 연구를 수행하였다. 열적 성능을 향상시키기 위해 다중벽탄소나노튜브(MWCNT)와 실리카흄을 첨가하였다. 본 연구에서는 물체의 열적 성능을 측정할 수 있는 DSC 실험을 통해 PCM 함침 경량골재 및 콘크리트 복합체의 열적 성능을 검증하였다. 콘크리트 복합체 제작 후 압축강도 시험 과 열적 성능시험을 실시하였다. 이때 열적 성능을 검증하기 위해 항온항습 챔버를 이용하여 시험을 진행하였다. 압축강도 실험을 통 해 MWCNT의 분삭액을 혼입한 PCM 함침 팽창점토가 적용된 콘크리트 복합체의 평균 압축강도는 24MPa 이상으로 구조물에 적용이 가능함을 확인하였다. 열적 성능시험을 통해 PCM 함침 팽창점토가 적용된 콘크리트 복합체는 영하의 외기온도에서도 영상의 온도를 유지할 수 있음을 확인하였다. 이와 같은 결과를 통해 주거 및 상업 건물 및 다양한 구조물에 적용이 가능할 것으로 판단된다.

콘크리트 도로포장의 손상은 차량의 이동에 의한 진동, 겨울철 제설제 사용, 동결융해 작용 등이 주요 손상원인으로 나타나고 있다. 이러한 손상을 해결하기 위하여 열화 원인에 능동적으로 대응하는 보수재료 및 방법이 적용되어야 하나, 일반적으로 단면복구, 부분보 수를 반복적으로 사용함으로써, 지속적인 열화 현상의 발생으로 도로포장의 기능을 상실하게 된다. 또한, 기존에 사용되고 있는 보수 재료 중 무기계 보수재료는 폴리머 모르타르, 에폭시수지 모르타르 등이 있다. 이러한 재료는 높은 압축강도를 가지고 있으나, 취성 및 부착력이 약한 단점을 나타내고 있다. 따라서 본 연구에서는 보통포틀랜드시멘트(Ordinary Portland Cement), 칼슘알루미네이트계 재 료인 칼슘설포알루미네이트(Calcium Sulfo Aluminate) 및 비정질 알루미네이트(Amorphous Calcium Aluminate)를 사용한 보수 모르타르의 압축강도 및 내동해성을 평가하였다. 보수 모르타르의 압축강도를 분석한 결과, 비정질 알루미네이트를 사용한 보수모르타르의 압축강 도가 보통포틀랜드시멘트 및 칼슘설포알루미네이트를 사용한 보수 모르타르보다 우수하게 나타나는 것을 확인하였다. 한편, 보수 모르 타르의 내동해성 평가는 ASTM C 666 A법에 준하여 실험을 진행하였다. 그 결과, 칼슘설포알루미네이트 및 비정질 알루미네이트를 적용한 보수 모르타르의 상대동탄성계수가 300사이클에서 약 90%이상으로 나타나 보통포틀랜드시멘트를 사용한 보수 모르타르보다 우수한 내동해성을 나타내었다. 따라서, 칼슘설포알루미네이트 및 비정질 알루미네이트를 적용한 보수 모르타르는 우수한 압축강도 및 내동해성을 나타냄으로써 도로포장의 보수재료로 사용이 가능할 것으로 판단된다.

The addition of fiber sto concrete matrix has been a norm to enhance the mechanical strength of concrete. However, the use ot synthetic fibers (artificial fibers) is rampant compared to natural fibers due to a low mechanical strength of some natural fibers. The study added cellulose fiber made from jute at 0.2%, 0.25, and 0.3% of cement weight to concrete matrix to determine their influence on the early strength development. It was observed that compressive strength and flexural strength increases as the proportion of fiber added to the concrete increased. Further observation showed that the compressive strength had its optimum point at 0.3% fiber addition. However, the optimum point of the flexural strength lied at 0.25% fiber addition. It was concluded that cellulose fiber is capable of enhancing the mechanical strengths of concrete matrix.

시멘트 모르타르 및 콘크리트 구조물은 물의 침투로 인한 열화현상으로 인해 외관 손상 및 내구성 저하를 유발할 수 있다. 이러한 문제를 해결하기 본 연구는 위해 소수성 혼화재료를 혼입하여 방수 성능을 개선한 모르타르를 개발하고 역학적 성능을 분석하고자 하 였다. 소수성 혼화재료로써 스테아레이트산을 기반한 재료들을 혼입하였으며 역학적 성능 분석을 위해 압축강도, 휨강도, 물의 접촉각 시험, 모세관 흡수 시험을 진행하였다. 발수성 혼화재료를 혼입하였을 때 압축강도 및 휨강도는 OPC(Ordinary Portland Cement) 비교군 보다 상대적으로 낮게 측정되었으나 급속염소이온침투저항성과 모세관 흡수 저항성이 증가하여 우수한 방수 성능을 나타내었다. 이러 한 결과는 모르타르의 방수 성능을 개선하여 건물 외곽 또는 건설재료에서 방수코팅 등으로써 활용할 수 있을 것으로 판단된다.

As the demand for electric vehicles increases, the stability of batteries has become one of the most significant issues. The battery housing, which protects the battery from external stimuli such as vibration, shock, and heat, is the crucial element in resolving safety problems. Conventional metal battery housings are being converted into polymer composites due to their lightweight and improved corrosion resistance to moisture. The transition to polymer composites requires high mechanical strength, electrical insulation, and thermal stability. In this paper, we proposes a high-strength nanocomposite made by infiltrating epoxy into a 3D aligned h-BN structure. The developed 3D aligned h-BN/epoxy composite not only exhibits a high compressive strength (108 MPa) but also demonstrates excellent electrical insulation and thermal stability, with a stable electrical resistivity at 200 °C and a low thermal expansion coefficient (11.46×ppm/°C), respectively.

This study explored the process-structure-property (PSP) relationships in Ti-6Al-4V alloys fabricated through direct energy deposition (DED) additive manufacturing. A systematic investigation was conducted to clarify how process variables—specifically, manipulating the cooling rate and energy input by adjusting the laser power and scan speed during the DED process—influenced the phase fractions, pore structures, and the resultant mechanical properties of the samples under various processing conditions. Significant links were found between the controlled process parameters and the structural and mechanical characteristics of the produced alloys. The findings of this research provide foundational knowledge that will drive the development of more effective and precise control strategies in additive manufacturing, thereby improving the performance and reliability of produced materials. This, in turn, promises to make significant contributions to both the advancement of additive manufacturing technologies and their applications in critical sectors.

이 연구는 셀룰로오스 또는 실리카를 포함하고 있는 목재, 왕겨 및 축분 바이오차로 시멘트 또는 잔골재를 대체한 콘크리트 의 강도시험을 통하여 역학적 특성을 파악한 것이다. 시험결과에 따르면, 바이오차 종류에 따른 강도는 왕겨 바이오차 혼입 콘크리트가 가장 크고, 다음으로 목재 바이오차였으며, 축분 바이오차가 가장 낮은 것으로 나타났다. 그리고 시멘트 또는 잔골재의 대체율에 따른 콘크리트 강도는 왕겨 바이오차의 대체율이 증가할수록 강도가 감소하였으나, 목재 및 축분 바이오차의 경우에는 대체율에 따라 강도 가 증가 하였다. 또한, 바이오차를 혼입하지 않은 보통 콘크리트와 비교하여 왕겨, 목재 및 축분 바이오차 순으로 최대 강도가 90%에 서 99%까지였으며, 압축강도로 추정하는 휨강도 또는 쪼갬인장강도 또한 보통 콘크리트의 상관 계수와 비슷하였다. 이와 같은 시험결 과를 근거로, 바이오차를 혼합한 콘크리트의 역학적 특성은 대체율에 따른 차이에도 불구하고 보통 콘크리트와 비슷한 강도를 확보할 수 있으므로 바이오차를 콘크리트의 새로운 혼화재료로 사용할 수 있을 것으로 판단된다.

Carbon fibers of polyacrylonitrile (PAN) type were coated with nickel nanoparticles using a chemical reduction method in alkaline hydrazine bath. The carbon fibers were firstly heated at 400 °C and then chemically treated in hydrochloric acid followed by nitric acid to clean, remove any foreign particles and functionalized its graphitic surfaces by introducing some functional groups. The functionalized carbon fibers were coated with nickel to produce 10 wt% Cf/Ni nanocomposites. The uncoated heat treated and the nickel coated carbon fibers were investigated by SEM, EDS, FTIR and XRD to characterize the particle size, morphology, chemical composition and the crystal structure of the investigated materials. The nickel nanoparticles were successfully deposited as homogeneous layer on the surface of the functionalized carbon fibers. Also, the deposited nickel nanoparticles have quazi-spherical shape and 128–225 nm median particle size. The untreated and the heat treated as well as the 10 wt% Cf/Ni nanocomposite particles were further reinforced in ethylene vinyl acetate (EVA) polymer separately by melt blending technique to prepare 0.5 wt% Cf-EVA polymer matrix stretchable conductive composites. The microstructures of the prepared polymer composites were investigated using optical microscope. The carbon fibers as well as the nickel coated one were homogenously distributed in the polymer matrix. The obtained samples were analyzed by TGA. The addition of the nickel coated carbon fibers to the EVA was improved the thermal stability by increasing the thermal decomposition temperature Tmax1 and Tmax2. The electrical and the mechanical properties of the obtained 10 wt% Cf/Ni nanocomposites as well as the 0.5 wt% Cf-EVA stretchable conductive composites were evaluated by measuring its thermal stability by thermogravimetric analysis (TGA), electrical resistivity by four probe method and tensile properties. The electrical resistivity of the fibers was decreased by coating with nickel and the 10 wt% Cf/Ni nanocomposites has lower resistivity than the carbon fibers itself. Also, the electrical resistivity of the neat EVA is decreased from 3.2 × 1010 to 1.4 × 104 Ω cm in case of the reinforced 0.5 wt% Cf/Ni-EVA polymer composite. However, the ultimate elongation and the Young’s modulus of the neat EVA polymer was increased by reinforcing with carbon fibers and its nickel composite.

High-entropy alloys (HEAs) have been reported to have better properties than conventional materials; however, they are more expensive due to the high cost of their main components. Therefore, research is needed to reduce manufacturing costs. In this study, CoCrFeMnNi HEAs were prepared using metal injection molding (MIM), which is a powder metallurgy process that involves less material waste than machining process. Although the MIM-processed samples were in the face-centered cubic (FCC) phase, porosity remained after sintering at 1200°C, 1250°C, and 1275°C. In this study, the hot isostatic pressing (HIP) process, which considers both temperature (1150°C) and pressure (150 MPa), was adopted to improve the quality of the MIM samples. Although the hardness of the HIP-treated samples decreased slightly and the Mn composition was significantly reduced, the process effectively eliminated many pores that remained after the 1275°C MIM process. The HIP process can improve the quality of the alloy.

최근 지구온난화로 인해 발생하는 폭우 및 강설과 같은 비정상적인 기상 패턴으로 인해 도로 표면 결빙(블랙 아이스)으로 인 한 사고와 인명 피해가 증가하고 있으며, 이는 주요 문제로 대두되고 있습니다. 이러한 문제를 완화하기 위해 본 연구에서는 열저장 능력을 갖춘 상변화 물질(PCM)을 시멘트 복합재료에 포함시켰습니다. PCM은 상변화 과정에서 열에너지를 흡수, 저장 및 방출할 수 있어 온도 변동으로 인한 결빙을 최소화할 수 있습니다. PCM은 먼저 미세 캡슐화된 후 시멘트 복합재료에 강화되어 기계적 및 열적 성능 검증 연구가 수행되었습니다. 또한, 열전달 효율과 기계적 특성을 향상시키기 위해 다중벽 탄소나노튜브(CNT)와 실리카 퓸이 추 가되었습니다. 미세 캡슐화된 PCM의 열 성능은 열 거동을 측정하기 위한 재료 실험을 통해 검증되었습니다. 이후, 제조된 시멘트 복 합재의 기계적 및 열적 성능 테스트가 그 효과를 평가하기 위해 수행되었습니다. 이러한 테스트 동안 일정 온도와 습도 챔버를 사용한 열 주기 테스트가 열 성능을 검증하기 위해 수행되었습니다. 기계적 성능 실험에서는 CNT와 실리카 퓸의 포함이 미세 캡슐화된 PCM 의 포함으로 인한 강도 저하를 완화하는 것을 확인하였습니다. 더욱이, 열 주기 테스트를 통해 고효율 열저장 시멘트 복합재가 결빙 조건에서도 영하의 온도를 유지할 수 있음을 보여주었으며, 이는 효율적인 열저장 성능을 입증하였습니다.

In this study, the SBC system, a new mechanical joint method, was developed to improve the constructability of precast concrete (PC) beam-column connections. The reliability of the finite element analysis model was verified through the comparison of experimental results and FEM analysis results. Recently, the intermediate moment frame, a seismic force resistance system, has served as a ramen structure that resists seismic force through beams and columns and has few load-bearing walls, so it is increasingly being applied to PC warehouses and PC factories with high loads and long spans. However, looking at the existing PC beam-column anchorage details, the wire, strand, and lower main bar are overlapped with the anchorage rebar at the end, so they do not satisfy the joint and anchorage requirements for reinforcing bars (KDS 41 17 00 9.3). Therefore, a mechanical joint method (SBC) was developed to meet the relevant standards and improve constructability. Tensile and bending experiments were conducted to examine structural performance, and a finite element analysis model was created. The load-displacement curve and failure pattern confirmed that both the experimental and analysis results were similar, and it was verified that a reliable finite element analysis model was built. In addition, bending tests showed that the larger the thickness of the bolt joint surface of the SBC, the better its structural performance. It was also determined that the system could improve energy dissipation ability and ductility through buckling and yielding occurring in the SBC.

In this study, the aromatic carbon content of epoxy resin (EP) increased via carbon tar pitch (CTP) modification, and the CTP occurred self-polymerization reaction. The carboxyl and hydroxyl groups of CTP and the hydroxyl and carboxyl groups of EP occurred chemical cross-linking reaction. CTP and graphitization treatment promoted EP CF carbon crystal growth. The graphitization degree of pure EP CF and 40 wt% CTP modified EP CF are 8.42% and 44.21%, respectively. With the increase CTP content, the cell size, ligament junction and density of graphitization modified EP CF gradually increased, while the number of pores and cells gradually decreased. The cell size, ligament junction size and density of 40 wt% CTP modified graphitization EP CF increased to 1200 μm, 280 μm and 0.5033 g/cm3, respectively. EP CF exhibits entangling carbon ribbon and isotropic amorphous carbon. The 40 wt% CTP modified EP CF is composed of evenly distributed amorphous resin carbon and graphite domain CTP carbon. The graphitization modified EP CF improved electrical conductivity, and the electrical conductivity of 40 wt% CTP modified EP CF is 126.6 S/m. The compressive strength can be decided by EP carbon strength and its char yield, and graphitization 40 wt% CTP modified EP CF reached 4.9 MPa. This study provides some basis for preparation and application of CTP modified EP CF.