Radiant tubes heat exchangers are critical components that facilitate the heat transfer process to steel in an annealing furnace, and it addresses several engineering problems, such as thermal stress and mechanical failure due to long-term thermal cycling, which can significantly affect the longevity of the tubes and maintenance requirements. In this study, we used commercial software (ANSYS) to simulate the thermal stress and deformation of radiant tubes subjected to extreme thermal conditions and pressure loads. We evaluated both thermally induced deformation and creep deformation, which is a time-dependent deformation under constant stress over the long term. The results showed that uneven temperature conditions and pressure loads lead to significant deformation and potential failures. To mitigate these engineering challenges, we also tested several designs that include supporting brackets. This study provides valuable insights for designing radiant tube heat exchangers in annealing furnaces to extend their lifespan and ensure system safety.

The wastegate valve regulates the maximum boost pressure inside the turbocharger to prevent damage to the engine and turbocharger which can occur from overload. However, even though the opening and closing behaviors of the valve should be controlled accurately, thermal deformations of the turbocharger system can lead to excessive distortion of the actuator rod, which can have a significant effect on the turbocharger performance. In this study, thermal deformation analysis of the turbocharger assembly has been analyzed through finite element analysis under operation condition. The result shows that the deformation in the turbine housing is relatively large and actuator rod is bent by thermal load. It causes rotational deformation at the wastegate valve face connected to the rod. And it is efficient to increase the stiffness of the EWGA rod to minimize the rotational deformation of the valve face. It means that the actuator rod should be placed in a position close to the center of the turbocharger to minimize the length of the rod that has the greatest effect on stiffness enhancement.

The global small and mid-sized display market is changing from thin film transistor-liquid crystal display to organic light emitting diode (OLED). Reflecting these market conditions, the domestic and overseas display panel industry is making great effort to innovate OLED technology and incease productivity. However, current OLED production technology has not been able to satisfy the quality requirement levels by customers, as the market demand for OLED is becoming more and more diversified. In addition, as OLED panel production technology levels to satisfy customers’ requirement become higher, product quality problems are persistently generated in OLED deposition process. These problems not only decrease the production yield but also cause a second problem of deteriorating productivity. Based on these observations, in this study, we suggest TRIZ-based improvement of defects caused by glass pixel position deformation, which is one of quality deterioration problems in small and medium OLED deposition process. Specifically, we derive various factors affecting the glass pixel position shift by using cause and effect diagram and identify radical reasons by using XY-matrix. As a result, it is confirmed that glass heat distortion due to the high temperature of the OLED deposition process is the most influential factor in the glass pixel position shift. In order to solve the identified factors, we analyzed the cause and mechanism of glass thermal deformation. We suggest an efficient method to minimize glass thermal deformation by applying the improvement plan of facilities using contradiction matrix in TRIZ. We show that the suggested method can decrease the glass temperature change by about 23% through an experiment.

In this paper, an efficient yet accurate method for the thermal stress analysis using a first order shear deformation theory(FSDT) is presented. The main objective herein is to systematically modify transverse shear strain energy through the mixed variational theorem(MVT). In the mixed formulation, independent transverse shear stresses are taken from the efficient higher-order zigzag plate theory, and the in-plane displacements are assumed to be those of the FSDT. Moreover, a smooth parabolic distribution through the thickness is assumed in the transverse normal displacement field in order to consider a transverse normal deformation. The resulting strain energy expression is referred to as an enhanced first order shear deformation theory, which is obtained via the mixed variational theorem with transverse normal deformation effect(EFSDTM_TN). The EFSDTM_TN has the same computational advantage as the FSDT_TN(FSDT with transverse normal deformation effect) does, which allows us to improve the through-the-thickness distributions of displacements and stresses via the recovery procedure. The thermal stresses obtained by the present theory are compared with those of the FSDT_TN and three-dimensional elasticity.

절삭가공에서 가공양의 과다 및 가공부위와 형상은 절삭저항에 의한 절삭 열을 발생시키고 이 열로 인해 가공품의 정밀도에 변형을 가져온다. 절삭가공 시 공작기계에서 발생하는 오차의 40~70%는 열 변형 오차에 의해서 발생한다. 박판 박판 블레이드는 절삭 열을 받아들이는 공작물의 두께가 얇기 때문에 열 변형 오차에 쉽게 정밀도가 저하된다. 이때에 뒤틀림이 발생하면 정밀도는 매우 큰 오차를 포함하게 된다. 본 연구의 목적은 박판의 절삭가공에서 열 변형이 발생함을 예측하고 발생 부위에 따라 어떤 변형이 발생하는 지를 측정하여 파악하고자 한다. 또한, 측정된 결과를 통해 열 변형을 최소화하는 가공방법을 제시한다.

니켈기 주조용 합금 738LC를 816˚C와 982˚C에서 크리프 파단 시험과 열간 노출시험을 통해 온도와 응력 변화에 따른 파단양상, 탄화물과 σ상의 석출 거동에 대해 조사하였다. 816˚C/440MPa에서는 크리프 파단양상이 전단변형에 의한 입내파괴를 나타내었으나, 982˚C/152MPa에서는 표면과 접하는 결정입계에서 입계산화에 의해 표면에너지의 감소로 균열이 나타나 진행되는 입계파괴가 나타났다. M(sub)23C(sub)6 탄화물이 816˚C에서는 주로 결정입계에서와 전단변형에 의한 입내균열을 따라 석출하였으나, 982˚C에서는 결정입계 뿐만 아니라 입내에서는 석출하였으며 석출양은 증가하였다. σ상은 Cr(sub)23C(sub)6 탄화물에서 핵생성 후 기지로 성장하며, 온도가 높고 응력이 주어지면 Cr(sub)23C(sub)6 탄화물의 양이 증가하여 σ상의 석출도 많아졌다.

This study evaluated the lateral thermal deformation induced by environmental factors for a precast I-girder. Lateral temperature gradients across the cross-section of the girder were calculated using analytical equations based on daily solar radiation, temperature variation, and wind speed. Then the lateral thermal deformation showed an average of approximately 40% to 71% of the tolerance for the initial lateral deformation of the girder, defined in the PCI bridge design standard.