As the importance of three-dimensiona (3D) nano patterns and structures has recently emerged, interest in the study of 3D structures of block copolymers has increased. However, most existing studies on block copolymer 3D patterns on substrates are limited to simple 3D structures such as a multi-layered forms. In this study, we propose an experimental method for realizing free-standing 3D block copolymer patterns on substrates using an e-beam lithographic template and film transfer method. The block copolymer 3D structure formed in wide hole templates are similar to simple multi-layered structures; however, as the width of the hole template become narrower, more complex block copolymer 3D structures are formed in which the upper and lower layer structures are interconnected. Furthermore, we introduce a method to fabricate novel block copolymer structures in which the 2D planar structures are connected to 3D complex structures. Proposed 3D block copolymer fabrication method provides a framework for generation of unconventional 3D structures of block copolymer, which can be useful for next generation 3D devices.

The purpose of this study was to investigate the quality of dehulled soybean (DHSB), and the rapid preparation possibility of soybean milk with DHSB (SM-DHSB), and then the quality of SM-DHSB. In DHSB, the moisture content decreased, the crude protein, crude fat, minerals, and carbohydrate contents increased, and the isoflavone (daidzein, genistein and glycitein) content was similar to that of soybean (SB). The water absorption rate of DHSB for soybean milk preparation was higher than that of SB. In the results of SM-DHSB and soybean milk (SM) qualities, the crude protein content, total solid content, and the viscosity of SM-DHSB were higher, the yield and the proximate composition (except crude protein) were similar, and the Biji production rate, and total dietary fiber content of SM-DHSB were lower compared to the SM. In terms of the isoflavone contents of SM-DHSB, daidzein and genistein content were similar, and glycitein content was lower compared with the SM. Consequently, these results suggest the possible use of DHSB for rapid SM-DHSB preparation, because the soaking time was decreased by the high water absorption rate of DHSB in the SM preparation, and the quality of SM-DHSB improved compared to those of the SM.

The transition from “More-of-Less” markets (economies of scale) to “Less-of-More” markets (economies of scope) is supported by advances of disruptive manufacturing and reconfigurable-supply-chain management technologies. With the prevalence of cyber-physical manufacturing systems, additive manufacturing technology is of great impact on industry, the economy, and society. Traditionally, backbone structures are built via bottom-up manufacturing with either pre-fabricated building blocks such as bricks or with layer-by-layer concrete casting such as climbing form-work casting. In both cases, the design selection is limited by form-work design and cost. Accordingly, the tool-less building of architecture with high design freedom is attractive. In the present study, we review the technological trends of additive manufacturing for construction-scale additive manufacturing in particular. The rapid tooling of patterns or molds and rapid manufacturing of construction parts or whole structures is extensively explored through uncertainties from technology. The future regulation still has drawbacks in the adoption of additive manufacturing in construction industries.

In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

Macro-porous carbon foams are fabricated using cured spherical phenolic resin particles as a matrix and furfuryl alcohol as a binder through a simple casting molding. Different sizes of the phenolic resin particles from 100– 450 μm are used to control the pore size and structure. Ethylene glycol is additionally added as a pore-forming agent and oxalic acid is used as an initiator for polymerization of furfuryl alcohol. The polymerization is performed in two steps; at 80oC and 200oC in an ambient atmosphere. The carbonization of the cured body is performed under Nitrogen gas flow (0.8 L/min) at 800oC for 1 h. Shrinkage rate and residual carbon content are measured by size and weight change after carbonization. The pore structures are observed by both electron and optical microscope and compared with the porosity results achieved by the Archimedes method. The porosity is similar regardless of the size of the phenolic resin particles. On the other hand, the pore size increases in proportion to the phenol resin size, which indicates that the pore structure can be controlled by changing the raw material particle size.

Titanium dioxide (TiO2) is a typical inorganic material that has an excellent photocatalytic property and a high refractive index. It is used in water/air purifiers, solar cells, white pigments, refractory materials, semiconductors, etc.; its demand is continuously increasing. In this study, anatase and rutile phase titanium dioxide is prepared using hydroxyl and carboxyl; the titanium complex and its mechanism are investigated. As a result of analyzing the phase transition characteristics by a heat treatment temperature using a titanium complex having a hydroxyl group and a carboxyl group, it is confirmed that the material properties were different from each other and that the anatase and rutile phase contents can be controlled. The titanium complexes prepared in this study show different characteristics from the titania-formation temperatures of the known anatase and rutile phases. It is inferred that this is due to the change of electrostatic adsorption behavior due to the complexing function of the oxygen sharing point, which crystals of the TiO6 structure share.

Additively manufactured metallic components contain high surface roughness values, which lead to unsatisfactory high cycle fatigue resistance. In this study, high cycle fatigue properties of selective laser melted Ti-6Al- 4V alloy are investigated and the effect of dry-electropolishing, which does not cause weight loss, on the fatigue resistance is also examined. To reduce the internal defect in the as-built Ti-6Al-4V, first, hot isostatic pressing (HIP) is conducted. Then, to improve the mechanical properties, solution treatment and aging are also implemented. Selective laser melting (SLM)-built Ti64 shows a primary α and secondary α+β lamellar structure. The sizes of secondary α and β are approximately 2 μm and 100 nm, respectively. On the other hand, surface roughness Ra values of before and after dry-electropolishing are 6.21 μm and 3.15 μm, respectively. This means that dry-electropolishing is effective in decreasing the surface roughness of selective laser melted Ti-6Al-4V alloy. The comparison of high cycle fatigue properties between before and after dry-electropolished samples shows that reduced surface roughness improves the fatigue limit from 150 MPa to 170 MPa. Correlations between surface roughness and high cycle fatigue properties are also discussed based on these findings.

본 연구에서는 열유도상분리법(thermally induced phase separation)을 사용하여 제조한 플라워 형태의 단면을 갖는 PVDF [poly(vinylidene fluoride)] 중공사 분리막에 대한 친수화 코팅과 그에 따른 특성평가에 대한 연구를 수행하였다. 연구에 사용한 중공사 분리막은 (주)퓨어엔비텍에서 제조한 PVDF 소재의 분리막이었으며, 친수화 코팅 실험은 PEBAX 1657, 2533, 3533의 공중합체 고분자를 사용하여 농도가 다른 용액을 제조 후 딥 코팅 방법을 이용하여 실시하였다. 친수화 코팅이 된 중공사 분리막은 친수화 정도를 파악하기 위하여 SEM 촬영 및 접촉각 측정을 실시하였다. SEM 촬영 결과 코팅의 농도가 증가하고 코팅횟수가 증가할수록 코팅층의 두께가 두꺼워짐을 확인하였고, 접촉각 측정의 경우 코팅의 농도가 증가하고 코팅횟수가 증가할수록 접촉각이 낮아짐을 확인하였다. 기체 투과 실험 결과 코팅농도가 증가하고 코팅횟수가 증가할수록 산소 기체투과량이 감소하였으며 친수성이 높은 PEBAX 1657로 코팅한 중공사의 기체투과량이 PEBAX 2533과 3533으로 코팅된 중공사보다 낮은 기체투과량을 가짐을 확인하였다.

버섯 균사체 배양물을 이용한 식초개발 결과는 다음과 같다. 버섯 균사체 배양물의 베타글루칸 함량 분석결과 현미에서는 29.2 mg/g이었으나 버섯 균사체 배양물에서 함량이 증가하여 상황 78.7 mg/g, 동충하초 46.6 mg/g, 노랑느타리 19.9 mg/g 순으로 나타났다. 또한 동충하초 배양물은 조지방과 베타글루칸 함량이 상대적으로 높고, 코디세핀도 0.34 mg/g 함유되어 있었다. 버섯 균사체 배양물 첨가에 따른 알코올 발효특성은 건조시료 중에서는 현미, 동충하초가 생시료 중에서는 노랑느타리의 알코올 생성능이 높았으며, 초산발효 시 산도는 건조시료에서는 노랑느타리가, 생시료에서는 현미의 산도가 높았다. 버섯 균사체 배양식초의 이화학적 특성 분석결과 건조시료 중 노랑느타리와 동충하초 식초가 산도가 높고 환원당 함량이 높은 것으로 나타났으며 기호도 평가 결과 노랑느타리와 동충하초 균사체 식초가 현미식초에 비해 기호도가 높았고 이취는 낮은 것으로 나타났다. 버섯 균사체 식초의 기능성분 분석결과 동충하초 식초는 폴리페놀이 우수하였고 또한, 코디세핀이 786 mg/L 함유되어 있으며, 노랑느타리 식초는 베타글루칸 함량이 20.9 mg/g으로 높은 것으로 나타났다. 본 연구에서 버섯 균사체를 활용한 발효식초 제조에 적합한 균으로는 동충하초와 노랑느타리가 적합한 것으로 나타났으며, 향후 적정 초산 발효기간, 보존 방법 등의 추가 연구가 필요할 것으로 판단된다.

본 연구에서는 우수한 미백 및 주름 개선 기능을 갖는 천연 유래 해초추출물 톱니모자반 추출물(학명 Sargassum serratifolium, MES)의 저장 안정성과 피부투과성을 향상시키는 목적으로 oil-in-water (O/W) 나노 에멀젼 구조를 적용하였으며 나노에멀젼에 대한 최적의 제조 조건을 연구하였다. 톱니모자반으로부터 추출되어 농축, 탈염 및 탈당 과정을 거친 MES의 주성분은 소수성의 활성성분으로 구성되어 있어 산화가 쉽게 일어나고 화장품 성분으로 사용하기에는 적합하지 않다. 본 연구에서는 PEG 400, 폴리옥실 캐스터오일 (EL), Poloxamer 407 등 다양한 계면활성 제와 첨가제 성분을 사용하여 MES가 함유된 O/W 나노에멀젼을 제조하였다. 그 과정에서 사용된 구성성분의 배합순 서와 화학적 조성 비율이 미치는 영향을 체계적으로 연구하였다. 최적화된 조건에서 제조된 나노에멀젼의 평균 크기는 20 ~ 30 nm 범위로 나타났으며, 시간 변화에 따른 나노에멀젼의 멜라닌 합성 억제 효율 성능은 5 사이클의 시간 변화에도 큰 차이가 없었다. 이것은 나노에멀젼의 우수한 장기간 저장 안정성과 피부투과성을 시사한다.

In this study, using a wet chemical process, we evaluate the effectiveness of different solution concentrations in removing layers from a solar cell, which is necessary for recovery of high-purity silicon . A 4-step wet etching process is applied to a 6-inch back surface field(BSF) solar cell. The metal electrode is removed in the first and second steps of the process, and the anti-reflection coating(ARC) is removed in the third step. In the fourth step, high purity silicon is recovered by simultaneously removing the emitter and the BSF layer from the solar cell. It is confirmed by inductively coupled plasma mass spectroscopy(ICP-MS) and secondary ion mass spectroscopy(SIMS) analyses that the effectiveness of layer removal increases with increasing chemical concentrations. The purity of silicon recovered through the process, using the optimal concentration for each process, is analyzed using inductively coupled plasma atomic emission spectroscopy(ICP-AES). In addition, the silicon wafer is recovered through optimum etching conditions for silicon recovery, and the solar cell is remanufactured using this recovered silicon wafer. The efficiency of the remanufactured solar cell is very similar to that of a commercial wafer-based solar cell, and sufficient for use in the PV industry.

This study was conducted to investigate the potential of infrared assisted air drying (IRAD) to dry dorumuk (Arctoscopus japonicus). The IRAD system is composed of a far infrared lamp, convection fan, data loggable electronic balance, and proportional-integral-differential temperature controller. The infrared lamp provided radiative energy for temperature increase and substance moisture vaporization. The convection fan removed the moisture outside the drying chamber. Various IRAD conditions were tested at 40oC & 5 m/s, 40oC &11 m/s, 50oC & 5 m/s, 50oC & 11 m/ s, 60oC & 5 m/s, or 60oC & 11 m/s. The IRAD of 40oC & 5 m/s could reduce the moisture content by 42.2 %. The IRAD of 60oC and 11 m/s could further reduce the moisture content to 16.7% within 17 h. During the IRAD test, electrical energy consumption ranged from 1.16 to 1.38 kWh which is lower than that of hot air drying. IRAD resulted in dried dorumuk with yellow color and crispy texture. In this study, IRAD showed potential for the production of high-quality, dried dorumuk products.

This study was carried out to produce stable evening primrose oil in water emulsion by using various emulsifier with HLB (8.6, 12, 16.7), concentration (0-45%) and emulsification methods such as high-speed emulsification (7,000 rpm, 2 min) and high-pressure homogenization (10,000 psi, 1 cycle). And then properties of evening primrose oil in water emulsion was evaluated with keeping at room temperature and 40oC during 28 days. Lower HLB 8.6 and high viscosity emulsifier added emulsions were not appropriate for high-pressure homogenization and were separated in a day. The optimum emulsification condition was HLB 12 and high-pressure homogenization (10,000 psi, 1 cycle) for evening primrose oil in water emulsion. These emulsions produced by optimum condition were not separated with the aqueous phase and the oil phase and they were nano-sized around 200 nm, higher zeta-potential (±mV), mono-polydispersed (<0.3), and less oxidized (<0.4) during 28 days.