The treatment process for Spent Filter(SF) of Kori-1 was developed that includes the following : 1) Taking out by robot system 2) Screening by ISOCS 3) Collection of representative samples using a sampling machine 4) Compression 5) Immobilization 6) Packaging and nuclide analysis and 7) Delivery/disposal. Although the robot system, ISOCS, sampling machine and immobilization facility are essentially required for building the above processing but decision to build the compression system and nuclide analysis system must be made after reviewing the need and cost benefit for their construction. In addition, for effcient SF treatment, it is necessary to determine the nuclide concentration range of the SF to which immobilization will be applied. In this study, a cost benefit analysis was performed on existing and alternative methods for processes related to compression treatment, nuclide analysis and immobilization methods, which are greatly affected by economics and efficiency according to the design. First, although the disposal cost is reduced with reducing the number of packaging drums by compressed and packaged but the expected benefits not be equal to or greater than the cost invested in building a compression system. As a result, non-compressed treatment of SF is expected to be economical because the construction cost of compression system is more expensive than the benefits of reducing disposal costs by compression. Second, a cost benefit analysis of direct and indirect nuclide analysis methods was performed. For indirect analysis, scaling factors should be developed and the drum scanner suitable for the analysis for DAW should be improved. As a result, direct analysis applied grouping options is expected to be more economical than indirect analysis requiring the cost for developing scaling factors and improving the scanner. Third, it is timeconsuming and inefficient to distinguish and collect filters that are subject to be immobilized according to the waste acceptance criteria among the disorderly stored SFs in the filter rooms. If the benefits of immobilization of the SFs selectively are not greater than the benefits of immobilization of all SFs, it can be economical to immobilize all SFs regardless of the nuclide concentration of them. As a result, it is more economical to immobilize all SFs with various nuclide concentrations than to selectively immobilize them. The conclusion of this study is that it is not only cost-effective but also disposal-effective to design the treatment process of SF to adopt non-compressed processing, direct analysis and immobilization of all SFs.

Since 1996, spent filters from the Kori unit 1 have been stored in enclosed areas such as the auxiliary building filter room. To dispose of these spent filters at a disposal facility, it is necessary to retrieve and package them according to the disposal criteria. The Kori unit 1 filter room is a 2.5- meter deep hole with 227 spent filters stored indiscriminately by type and radiation level. Furthermore, the exposure dose rate measurements revealed exceed 10 mSv/h, making it a challenging environment for workers. Therefore, in this study, we have developed a ‘Remote Processing System for Spent Filter Handling’ to minimize worker exposure and ensure safety throughout the entire process, from filter retrieval to radiation measurement, sample collection, compression, and packaging. We have completed performance testing through laboratory validation. The ‘Remote Processing System for Spent Filter Handling’ consists of four main components: a robot system for retrieving spent filters from the filter room, a transfer mechanism for moving spent filters to the lower area, a core ring device for sample collection, and finally, a compression/ packaging unit. The laboratory validation performance testing was conducted by installing these devices in a structure simulating the Gori-1 reactor filter room. The results confirmed that all processes, from spent filter retrieval to packaging, can be remotely operated without the need for filter drops or worker intervention. Through the laboratory validation, some areas for improvement were identified. These improvements should be taken into consideration when producing the system for future on-site applications.

In nuclear power plant environments, the analysis of gamma-emitting waste materials with complex shapes can be challenging. ISOCS (In-Situ Objective Counting System) is employed to measure the gamma-emitting radionuclide concentrations. However, it is crucial to validate the accuracy of ISOCS measurements. This study aims to validate the accuracy of ISOCS measurement results for spent filters. The ISOCS measurement process begins with modeling and efficiency calculations of the target spent filters using ISOCS software. ISOCS offers the advantage of direct measurement assessment by incorporating shielding materials and collimators into the detector efficiency calculation during the modeling process, without the need for separate efficiency correction sources. To validate the accuracy of ISOCS measurement results, the measured radioactivity values were used as input data for the MicroShield computer code to derive dose rates. These dose rates were then compared to the dose rates measured on-site, confirming the reliability of ISOCS measurements. In the field, ISOCS gamma measurements and surface dose rates were measured for three Cavity filters and four RCP Seal Injection filters. The measured dose rate for the Cavity filters was around 270 Svhr, and the computed values using MicroShield showed an error of approximately 12%. Despite modeling and calculation errors in computer analysis and potential uncertainties in the measurement environment and instrument, the computed values closely matched the measured values. However, the measured dose rate for the RCP Seal Injection filters ranged 2.9~8 Svhr, which is very low and close to background levels. When compared to the results of computer analysis, an error ranging from 27% to 97% was observed. It is concluded that validating the accuracy in the low dose rate range close to background levels is challenging through a comparison of calculated and measured dose rates.

Compared to operational wastes, nuclear power plant (NPP) decommissioning wastes are generated in larger quantities within a short time and include diverse types with a wider range of radiation characteristics. Currently used 200 L drums and IP-2 type transport containers are inefficient and restrictive in packaging and transporting decommissioning wastes. Therefore, new packaging and transport containers with greater size, loading weight, and shielding performance have been developed. When transporting radioactive materials, radiological safety should be assessed by reflecting parameters such as the type and quantity of the package, transport route, and transport environment. Thus far, safety evaluations of radioactive waste transport have mainly targeted operational wastes, that have less radioactivity and a smaller amount per transport than decommissioning wastes. Therefore, in this study, the possible radiation effects during the transport from NPP to disposal facilities were evaluated to reflect the characteristics of the newly developed containers and decommissioning wastes. According to the evaluation results, the exposure dose to transport workers, handling workers, and the public was lower than the domestic regulatory limit. In addition, all exposure dose results were confirmed, through sensitivity analysis, to satisfy the evaluation criteria even under circumstances when radioactive materials were released 100% from the container.

Spent filters contained in drums of radioactive waste generated from nuclear power plants are contaminated with various radioactive isotopes due to their use in various water purification processes in the system. Radiation doses from the spent filters can vary from low to high levels. To dispose of drums containing spent filters as radioactive waste, the inventory of radioactive isotopes in the filters must be determined. Two methods for determining the inventory are indirect measurement using scaling factors and direct analysis of filter samples. This study suggests a method to determine the appropriate sample size for each drum based on the number of filters stored in the drum, when direct analysis is used to determine the inventory of radioactive isotopes. In particular, Visual Sample Plan (PNNL) software’s Item Sampling function was used to calculate the sample size, considering the confidence level and minimum acceptable coverage rate. As a result, assuming that the number of filters packed per drum ranges from a minimum of 1 to a maximum of 30, the study suggests that a full inspection is required for drums containing 9 or fewer filters, while drums containing 10 filters should be sampled with 9 samples, 11 filters with 10 samples, 12-13 filters with 11 samples, 14-16 filters with 12 samples, 19-22 filters with 14 samples, 23-26 filters with 15 samples, and 27-30 filters with 16 samples.

In order to permanently dispose of radioactive waste drums generated from nuclear power plants, disposal suitability must be demonstrated and the nuclides and radioactivity contained in the waste drums, including those in the shielding drums, must be identified. At present, reliable measurements of the nuclide concentration are performed using drum nuclide analysis devices at power plants and disposal facilities during acceptance inspection. The essential functions required to perform nuclide analysis using the non-destructive assay system are the correction for self-attenuation and the dead time correction. Until now, measurements have mainly been performed for drums containing solid waste such as DAW drums using SGS calibration drums with ordinary iron drums. However, for drums containing non-uniform radioactive waste, such as waste filters embedded in cement within shielding drums, a separate calibration drum needs to be produced. In order to produce calibration drums for shielded and embedded waste drums, the design considered the placement of calibration sources, setting of shielding thickness, correction for medium density, and cement mixing ratio. Based on these considerations, three calibration drums were produced. First, a shielding drum with an empty interior was produced. Second, a density correction drum filled with cement was produced to create apparent density on the surface of the shielding drum. Third, a physical model drum was produced containing a mock waste filter and cement filled in the shielding drum.

The spent filters used to purify radioactive materials and remove impurities from primary systems at nuclear power plants (NPPs) have been stored for long periods in filter storage rooms at NPPs due to concerns about the unproven safety of the treatment method, absence of disposal facilities, and risk of high radiation exposure. In the storage room at Kori Unit 1, there are approximately 227 spent filters of 9 different types. The radiation dose rates of filters range from 0.01 to 500 mSv/hr. Recently, a comprehensive plan has been established for the treatment and disposal of radioactive waste that has not yet been treated to facilitate decommissioning of NPPs. As a follow-up measure, compression and packaging optimization processes are being developed to treat the spent filters. KHNP plans to dispose of the spent filters after compressing, packaging, and immobilizing them. However, the spent filters are currently stored without being sorted by type or radiation intensity. If the removal and packing of the filters are done randomly without a plan for the order of withdrawal and subsequent processes, issues may arise such as a decrease in drum loading efficiency and exceeding the dose limit of the package. In this study, the number of drums needed to pack the spent filters was calculated, considering the filter size, weight, quantity, dose rate, shielding thickness of drum, and loadable quantity in a shielding drum (SD). Then, the spent filters that can be loaded on each drum were classified into one group. In addition, the withdrawal order for each group was set so that the filter withdrawal, compression, and packaging processes could be performed efficiently. The spent filter groups are as follows: (1) compression/12 cm SD (17 groups), (2) compression/16 cm SD (6 groups), (3) non-compression/ intermediate storage container (17 groups, additional radiation attenuation required due to high dose rate), and (4) unclassified (5 groups, determined after measurement due to lack of filter information). The withdrawal order of the groups was determined based on several factors, including visual identification of the filter, ease of distribution after withdrawal, work convenience, and safety. Due to the decay of radioactivity over time, the current dose rate of the spent filters is expected to be much lower than at the time of waste generation. Therefore, in the future, sample filters will be taken from the storage room to measure their radioactivity and radiation dose rate. Based on these measurements, a database of radiological characteristics for the 227 filters will be created and used to revise the filter grouping.

The disposal criteria of the domestic LILW disposal facility specifies that fluidized substances such as the spent resin, the evaporator bottom should be solidified in a physically stable solid form, such as cementation and polymerization. And the solidified form applies requirements for compressive strength, immersion test, thermal circulation test, radiation irradiation test, leaching test, and free standing water measurement test. On the other hand, it is specified that immobilization iss applied to wastes with a total radioactivity concentration of more than 74,000 of radionuclides with a half-life exceeding 20 years among non-homogeneous wastes such as spent filters and DAW, but the test requirements are not applied. Nevertheless, it is necessary for waste generator to establish quality control standards for the manufacture of immobilized solid form through reviewing overseas cases and domestic regulations and technical standards. The test requirements for solidified solid form require measurement of structural stability (compressive strength, immersion, thermal cycling, irradiation test), leachability (leaching test), and free standing water measurement. A characteristic of the immobilized solid form is that it is not mixed with the waste and that the cement medium surrounds the waste. Therefore, the structural soundness is higher than that of the solidified solid mixed with waste. In addition, even when in contact with water, the cement medium blocks the contact between waste and water, thereby preventing the spread of radionuclides. Therefore, considering the characteristics of these immobilized solid form, compressive strength test and free standing water measurement are applied for structural soundness. For other tests, it is determined that application is unnecessary.

There are generally two kinds of spent filter; one is spent filter media for mainly gaseous purification such as HEPA filter, the other is spent filter cartridge for liquid purification such as CVCS BRS cartridge type filter. The spent filter cartridge from liquid purification system has been storing in special shielding space in auxiliary building in NPPs since the beginning of 2006 according to the long term storage strategy for decaying short lived radionuclide and gaining the time for selecting practical treatment technology before final packaging. The spent filter cartridges generated Kori-1 reactor vary in their sizes as in length from 913 mm to 290 mm and range in radiation level from several hundred mSv per hour to below mSv per hour . It is high time that the spent filter cartridge is treated and packaged because LILW repository in Wolsung area is operating and Kori-1 reactor is scheduled to decommission. The spent filter cartridge is one of the wet solid wastes required of solidification. It is difficult for the spent filter cartridge to solidify because of their shape, structure, physical and chemical characteristics in addition to having high radiation level. NSSC notice defines that solidification of wet solid wastes include that solid material such as spent filter is encapsulated with cement, etc. as a form of macro-encapsulation. The radioactive waste acceptance criteria describes that non-homogeneous waste having above 74,000 Bq/g such as spent filter, dry active waste should be encapsulated with qualified material. Homogeneous waste such as spent resin, sludge, concentrated waste (liquid waste evaporator bottoms), etc. should be solidified complied with requirements except that spent filter which is allowed to encapsulate. It is needed to guide to the practice of these two requirements for spent filter. The sampling and test method is different between homogeneous solidification waste form and spent filter cartridge encapsulation waste form. For example, how core sample can be taken and how void space can be measured among spent filter cartridge in encapsulation waste form. The technical evaluation report for spent filter cartridge polymer encapsulation by US NRC has been reviewed and the technical position of US NRC was identified. As a result of review, improvement fields of waste acceptance criteria for spent filters are pointed out, and the technical position of US NRC for spent filter cartridge solidification is summarized. The recommendation on improvement directions for spent filter cartridge encapsulation is suggested.

The spent filters stored in Kori Unit 1 are planned that compressed and disposed for volume reduction. However, shielding reinforcement is required to package high-dose spent filters in a 200 L drum. So, in this study suggests a shielding thickness that can satisfy the surface dose criteria of 10 mSv·h−1 when packaging several compressed spent filters into 200 L drums, and the number of drums required for the compressed spent filter packaging was calculated. In this study, representative gamma-emitting nuclides in spent filter are assumed that Co-60 and Cs-137, and dose reduction due to half-life is not considered, because the date of occurrence and nuclide information of the stored spent filter are not accurate. The shielding material is assumed to be concrete, and the thickness of the shielding is assumed to 18 cm considering the diameter of the spent filter and compression mold. Considering the height of the compressed spent filter and the internal height of the shielding drum, assuming the placement of the compressed spent filter in the drum in the vertical direction only, the maximum number of packaging of the compressed spent filter is 3. When applying a 18 cm thick concrete shield, the maximum dose of the spent filter can packaged in the drum is 125 mSv·h−1, so when packaging 3 spent filters of the same dose, the dose of a spent filter shall not exceed 41 mSv·h−1 and not exceed 62 mSv·h−1when packing 2 spent filters. Therefore, the dose ranges of spent filters that can be packaged in a drum are classified into three groups: 0–41 mSv·h−1, 41–62 mSv·h−1, and 62–125 mSv·h−1based on 41 mSv·h−1, 62 mSv·h−1, and 125 mSv·h−1. When 227 spent filters stored in the filter room are classified according to the above dose group, 207, 3 and 4 spent filters are distributed in each group, and the number of shielding drums required to pack the appropriate number of spent filters in each dose group is 75. Meanwhile, 8 spent filters exceeding 125 mSv·h−1 and 5 spent filters that has without dose information are excluded from compression and packaging until the treatment and disposal method are prepared. In the future, we will segmentation of waste filter dose groups through the consideration of dose reduction and horizontal placement of compressed spent filters, and derive the minimum number of drums required for compressed spent filter packaging.

The structural stability of the recycled concrete disposal container was evaluated and compared the applicability of the current design standards for recycled concrete of nuclear power plant. The structural stability requirement for concrete disposal containers is 37.7 MPa or more. As a result of the compressive strength test on recycled concrete, 50% of coarse aggregates of recycled concrete was 42.1 MPa. In addition, it was found that the bending strength and shear strength of recycled reinforced concrete beam exceeded the current design standard. Therefore, it is judged that recycled concrete containing coarse aggregates can be sufficiently utilized. It was possible to ensure the structural stability of the concrete container without changing the design specifications and reinforcing bars when recycled concrete is applied.

Currently, in domestic nuclear power plants (NPP), the spent filters (SFs) used for the purpose of reducing and purifying the radiation of the primary cooling water system are temporarily stored in an untreated state. In order to dispose of SFs, radioactive nuclide analysis (RNA) of SFs is required to be conducted. As segmented gamma scanner (SGS) is already being used in Kori NPP, utilizing SGS for RNA of SFs would be practical and economical. In this paper, factors required to be considered to improve accuracy of SGSs for RNA of SFs are studied. The analysis of the nuclide inventory of the packaging drum for radioactive waste should be performed by the indirect drum nuclide analysis method. The material of the SFs is iron (SS304) on the outside, and paper on the inside. In addition, to meet disposal acceptance criteria, radioactive waste drums are packaged in thick grouting or shielding drums. Therefore, it is necessary to derive an appropriate correction method for high inhomogeneity and thick media. Considering these factors, evaluating radionuclides inventory plans to measure gamma rays in SGS mode. Correct the gamma ray measurement by examining the medium attenuation factor and error factors. In this way, the inventory of gamma nuclides is calculated, and the specific radioactivity of beta ray and alpha particle emitting nuclides other than gamma rays is planned to be calculated by applying scaling factors.