This research evaluates the applicability of ponded ash in the production of backfill material. From various ponded ash/sand ratios, cement, and air foam conditions, test specimens were developed to investigate many engineer properties of backfill material. Then, the falling weight deflectometer and excavation tests were carried out to determine the behavior of the material in the actual testbed. The test results suggested that all mixtures achieved optimal flowability performance with acceptable stiffening time. It is indicated that the compressive strength increased as ponded ash and cement contents increased, but the strength decreased with an increase in air-foam content or number of freeze-thaw cycles. From the testbed results, it was found that utilizing 100% ponded ash in the production of backfill material is very promising for sustainable development purpose.
Pyrolyzed fuel oil (PFO) and coal tar was blended in the feedstock to produce pitch via thermal reaction. The blended feedstock and produced pitch were characterized to investigate the effect of the blending ratio. In the feedstock analysis, coal tar exhibited a distinct distribution in its boiling point related to the number of aromatic rings and showed higher Conradson carbon residue and aromaticity values of 26.6% and 0.67%, respectively, compared with PFO. The pitch yield changed with the blending ratio, while the softening point of the produced pitch was determined by the PFO ratio in the blends. On the other hand, the carbon yield increased with increasing coal tar ratio in the blends. This phenomenon indicated that the formation of aliphatic bridges in PFO may occur during the thermal reaction, resulting in an increased softening point. In addition, it was confirmed that the molecular weight distribution of the produced pitch was associated with the predominant feedstock in the blend.
The service life of coal gangue concrete(CGC) strongly depends on the capillary water absorption, this water absorption is susceptible to freeze-thaw cycles. In this paper, the cumulative water absorption and sorptivity were obtained to study the effects of 0, 0.5, 1.0, and 1.5 % steel fiber volume fraction added on the water absorption of CGC. Sorptivity and freeze-thaw tests were conducted, and the capillary water absorption was evaluated by the rate of water absorption(sorptivity). Three prediction models for the initial sorptivity of steel fiber reinforced coal gangue concrete(SFRCGC) under freeze-thaw cycles were established to evaluate the capillary water absorption of SFRCGC. Results showed that, without freeze-thaw cycles, the water absorption of CGC decreased when steel fiber at 1.0 % volume fraction was added, however, the water absorption increased with the addition of 0.5 or 1.5% steel fibers. Once the SFRCGC specimens were exposed to freeze-thaw cycles, the water absorption of SFRCGC significantly increased, and 1.0 % steel fiber in volume fraction added to CGC caused the lowest water absorption, except for the case of the sample without steel fibers added. The CGC with steel fiber at 1.0 % volume fraction performed better. The SFRCGC has a strong response to freeze-thaw cycles. Results also showed that the linear function prediction model is practical in the field of engineering because of its simple form and a relatively high precision. Although the polynomial prediction model presents the highest computation precision among the three models, the complicated form and too many coefficients make it impractical for engineering applications.
산업부산물인 석탄회을 이용하여 잘피군락의 조성 가능성을 평가하기 위한 현장실험을 실시하였다. 오염된 점토질 해저면에 석탄회 조립물을 이용하여 인공지반을 조성하고 잘피를 이식한 후 모니터링을 실시하였다. 이식된 잘피는 조성된 지반에서 성공적으로 정착하였으며, 이식 후 24개월 이후부터는 이식된 잘피의 개체길이의 증가 및 영양번식을 통한 잘피의 밀도의 빠른 증가가 확인되었다. 또한 조성된 잘피군락 및 그 주변에서 저서생물 및 미세조류의 종수가 증가하여 자연잘피군락과 동일하게 연안역의 생물다양성 향상에 도움이 되는 것을 확인할 수 있었다. 이상의 결과로부터 석탄회 조립물은 잘피군락 조성에 적합한 재료임을 확인하였다.
Coal Ash, a byproduct of coal combustion in power plants, is usually disposed in surface impoundments or wet disposal areas and landfill sites. Toxic substances contained in coal ash which slowly seep into the groundwater and aquifers in nearby impoundments, and which are also dispersed by wind and storm water in landfill sites, lead to serious health and environmental effects. The main focus of this study is to analyze the strength characteristics of the recycled coal ash mixed with dredged soil to test its capabilities from external forces such as in the stacking of geotextile tubes. The SEM and XRF analysis were carried out in order to grasp the grain size and composition of the coal ash and the dredged soil. To find the optimum mixing ratio of the coal ash and dredge soil, the type of deformation and the strength of the different mixtures were obtained by performing a uniaxial compression test. The relationship between the compressive stress and deformation of the uniaxial compression test and the tubular structure formed by injecting the coal ash into geotextile tube was confirmed and the applicability of the geotextile tube reinforced with the recycled and improved fill material is very high.
분리막 공정은 압력장치에 사용되는 전기 사용량이 많아 이를 줄이기 위한 다양한 공정 옵션이 연구되고 있다. 본 연구에서는 분리막 공정에서 막 모듈에 sweeping 기체를 permeate에 불어넣어 모듈의 구동력을 증가시키는 방법으로, 특별한 공정 장치 추가 없이도, 효율적인 CO2 분리가 되는 공정을 연구하였다. 분리막 공정은 주요 장치비용(분리막, 압축기 등)과 운영비용(전기, 스팀)을 평가 하였다. MATLABⓇ에서 분리막 모델을 개발하었으며, 분리막 공정에 가능한 모 든 구조들을 초구조로 경제성 평가 모델을 기준으로 평가되었다. 본 연구는 2014년도 정부(미래창조과학부)의 재원으로 (재)한국이산화탄소포집 및 처리연구개발센터의 지원을 받아 수행된 연구임(2014M1A8A1049305).
Activated carbons (ACs) have been used as EDLC (electric double-layer capacitor) electrode materials due to their high specific area, stability, and ecological advantages. In order to prepare ACs with high density and crystallinity, coal tar pitch (CTP) was activated by K2CO3 and the textural and electrochemical properties of the obtained ACs were investigated. Although the CTP ACs formed by K2CO3 activation had much smaller specific surface area and pore volume than did the CTP ACs formed by KOH activation, their volumetric specific capacitance (F/cc) levels as electrode materials for EDLC were comparable due to their higher density and micro-crystallinity. Structural characterization and EDLC-electrode performance were studied with different activation conditions of CTP/K2CO3 ratio, activation temperature, and activation period.
Spinnable pitches and carbon fibers were successfully prepared from petroleum or coal pyrolysis residues. After pyrolysis fuel oil (PFO), slurry oil, and coal tar were simply filtered to eliminate the solid impurities, the characteristics of the raw materials were evaluated by elemental analysis, 13C nuclear magnetic resonance spectrometer, matrix-assisted laser desorption/ionization time-of-flight mass spectrometer (MALDI-TOF-MS), and so on. Spinnable pitches were prepared for melt-spinning carbon fiber through a simple distillation under strong nitrogen flow, and further vacuum distillation to obtain a high softening point. Carbon fibers were produced from the above pitches by single-hole melt spinning and additional heat treatment, for oxidization and carbonization. Even though spinnable pitches and carbon fibers were processed under the same conditions, the melt-spinning and properties of the carbon fiber were different depending on the raw materials. A fine carbon fiber could not be prepared from slurry oil, and the different diameter carbon fibers were produced from the PFO and coal tar pitch. These results seem to be closely correlated with the initial characteristics of the raw materials, under this simple processing condition.
본 연구에서는 합성가스 CO를 생산하기 위해 저급 석탄-CO2 촉매 가스화 실험을 수행하였 다. 제조된 CO가스 특성은 키데코 탄과 신화 탄에 KOH, K2CO3, Na2CO3 촉매들의 화학적 활성화 방 법을 이용하여 조사되었다. CO 제조공정은 석탄과 화학약품 활성화 비율, 가스 유량, CO2 전환 반응온 도와 같은 실험 변수 분석을 통해 최적화되었다. 제조된 합성 가스는 가스 크로마토그래피(GC)에 의해 분석 되었다. 실험조건 T = 950 °C, CO2 유량 100 cc/min에서, 20 wt% Na2CO3가 혼합된 키데코 탄 에 대해 98.6%, 20 wt% KOH가 혼합된 신화탄에 대한 98.9% CO2 전환율을 얻었다. 또한, 저급 석탄-촉매 가스화 반응은 동일한 공급 비와 반응 조건에서 97.8%, 98.8%의 CO 선택도를 얻었다.
In order to use coal tar pitch (CTP) as a raw material for carbon fibers, it should have suitable properties such as a narrow range of softening point, suitable viscosity and uniform optical properties. In this study, raw CTP was modified by heat treatment with three types of polymer additives (PS, PET, and PVC) to make a spinnable pitch for carbon fibers. The yield, softening point, C/H ratio, insoluble yield, and meso-phase content of various modified CTPs with polymer additives were analyzed by changing the type of polymer additive and the heat treatment temperature. The purpose of this study was to compare the properties of CTPs modified by polymer addition with those of a commercial CTP. After the pitch spinning, the obtained green fibers were stabilized and carbonized. The properties of the respective fibers were analyzed to compare their uniformity, diameter change, and mechanical properties. Among three polymer additives, PS220 and PET261 pitches were found to be spinnable, but the carbon fibers from PET261 showed mechanical properties comparable with those of a commercial CTP produced by an air-blowing method (OCI284). The CTPs modified with polymer additive had higher β-resin fractions than the CTP with only thermal treatment indicating a beneficial effect of carbon fiber application.
In order to fabricate porous mullite ceramics with controlled pore structure and improved mechanical strength, a freeze casting route has been processed using camphene mixed with tertiary-butyl alcohol (TBA) and coal fly ash/alumina as the solvent and the ceramic material, respectively. After sintering, the solidification characteristics of camphene and TBA solvent were evident in the pore morphology, i.e., dendritic and straight pore channels formed along the solidification directions of camphene and TBA ice, respectively, after sublimation. Also, the presence of microcracks was observed in the bodies sintered at 1500 oC, mainly due to the difference in solidification volume change between camphene and TBA. The compressive strength of the sintered bodies was found generally to be dependent, in an inverse manner, on the porosity, which was mainly determined by the processing conditions. After sintering at 1300~1500 oC with 30~50 wt% solid loading, the resulting mullite ceramics showed porosity and compressive strength values in ranges of 83.8~43.1% and 3.7~206.8 MPa, respectively.
본 연구에서는 이산화탄소와 석탄을 사용하여 합성가스 CO를 생산하는 실험을 수행하였다. CO 합성특성은 KOH 촉매를 사용한 화학적 활성화 방법에 의해 조사되었으며, 제조공정은 CO2 전환 반응에서 석탄과 활성화 촉매 비율, 가스 유량과 반응온도 등과 같은 실험변수들을 분석함으로서 최적화 되었다. KOH 촉매를 사용하지 않은 경우, 반응온도 950℃와 CO2 유량 300 cc/min에서 65% CO2 전 환율을 얻었으며, 반면에 촉매를 사용한 경우 같은 반응조건에서 98.1%의 전환율을 얻었다. 석탄의 활 성화촉매 반응물의 비(석탄 : KOH = 4 : 1)가 다른 반응물 비에 대해 더 좋은 CO2 전환율과 CO 선 택도 보여줌을 알 수 있었다.
석탄회를 NaOH로 용융시킨 후 수열 처리에 의하여 제올라이트 A를 합성하였다. NaOH/석탄회의 비, 용융 온도, NaAlO2의 첨가량, 수열 처리 온도 및 시간이 생성된 제올라이트의 종류와 결정도에 미치는 영향에 대하여 연구하였다. 결정도가 높은 제올라이트의 생성에 필요한 최적의 NaOH/석탄회의 중량비는 1.2, 최적의 용융 온도는 550℃이었다. 용융된 석탄회로부터 Si4+ 와 Al3+의 용출은 교반 시간의 영향을 받지 않았다. 생성된 제올라이트의 형태는 첨가한 NaAlO2의 영향을 받는 것으로 나타났다. 적은 양의 NaAlO2를 첨가하면 제올라이트 X가 생성되나 NaAlO2의 양이 증가하면 단일상의 제올라이트 A가 생성되었다. 수열처리 시간과 온도가 증가하면 제올라이트 A는 hydroxysodalite로 변화하였다. 승온 속도를 낮춰 반응 온도까지의 도달시간을 증가시키면 결정도가 좋은 제올라이트 A를 얻을 수 있었다.
Activated carbons (ACs) were prepared by activation of coal tar pitch (CTP) in the range of 700°C-1000°C for 1-4 h using potassium hydroxide (KOH) powder as the activation agent. The optimal activation conditions were determined to be a CTP/KOH ratio of 1:4, activation temperature of 900°C, and activation time of 3 h. The obtained ACs showed increased pore size distribution in the range of 1 to 2 nm and the highest specific capacitance of 122 F/g in a two-electrode system with an organic electrolyte, as measured by a charge-discharge method in the voltage range of 0-2.7 V. In order to improve the performance of the electric double-layer capacitor electrode, various mixtures of CTP and petroleum pitch (PP) were activated at the optimal activation conditions previously determined for CTP. Although the specific capacitance of AC electrodes prepared from CTP only and the mixtures of CTP and PP was not significantly different at a current density of 1 A/g, the AC electrodes from CTP and PP mixtures showed outstanding specific capacitance at higher current rates. In particular, CTP-PP61 (6:1 mixture) had the highest specific capacitance of 132 F/g, and the specific capacitance remained above 90% at a high current density of 3 A/g. It was found that the high specific capacitance could be attributed to the increased micro-pore volume of ACs with pore sizes from 1 to 2 nm, and the high power density could be attributed to the increased meso-pore volume.