Maraging steel has excellent mechanical properties resulting from the formation of precipitates within the matrix through aging treatment. Maraging steel fabricated by the laser powder bed fusion (LPBF) process is suitable for applications including precise components and optimized design. The anisotropic characteristic, which depends on the stacking direction, affects the mechanical properties. This study aimed to analyze the influence of anisotropy on the wear behavior of maraging steel after aging treatment. The features of additive manufacturing tended to disappear after heat treatment. However, some residual cellular and dendrite structures were observed. In the wear tests, a high wear rate was observed on the building direction plane for all counter materials. This is believed to be because the oxides formed on the wear track positively affected the wear characteristics; meanwhile, the bead shape in the stacking direction surface was vulnerable to wear, leading to significant wear.

본 논문에서는 다이나믹크리깅 대리모델 기반 자동차 브레이크 패드 마모량 측정센서 브라켓의 설계최적화를 소개한다. 브레이크 작동시 마찰재 바닥의 온도가 600°C 이상으로 상승하고, 이 열이 전달되어 센서의 기능을 상실시킨다. 따라서 열전달을 최소화하는 브라켓 형상의 설계최적화는 필수적이다. 최적화에 소요되는 계산비용을 절감하기 위해 다이나믹크리깅 대리모델로 열전달 시뮬레 이션을 대체하였다. 다이나믹크리깅은 최적의 상관함수와 기저함수를 선정하였으며, 정확한 대리모델을 도출하였다. 최적화 결과 센 서위치의 온도가 초기모델에 비해 7.57% 감소하였으며, 이를 열전달 시뮬레이션으로 다시 한번 확인하여 대리모델 기반 최적설계가 유의미함을 검증하였다.

In the modern society, the sports industry is becoming an important industry that plays an important role in cultural exchange and economic development between countries. Along with this, the size of sports equipment manufacturers is also increasing, and especially in the archery field, domestic companies occupy a high share in the global market. However, in the case of precision accessories, foreign products are imported and used. Among the precision archery accessories, the cushion plunger is subjected to repetitive loads, and the surface damage due to wear affects the accuracy of the archery, so fatigue and wear analysis taking this into account are required. In this paper, a friction simulation was performed to calculate the fatigue life and wear amount of the cushion plunger among the precision archery accessories, and the validity of the analysis model was evaluated by comparing the friction test results.

With the increasing attention to environmental pollution caused by particulate matter globally, the automotive industry has also become increasingly interested in particulate matter, especially particulate matter generated by automobile brake systems. Here, we designed a coating composition and analyzed its mechanical properties to reduce particulate matter generated by brake systems during braking of vehicles. We designed a composition to check the mechanical properties change by adding Cr3C2 and YSZ to the WC-Ni-Cr composite composition. Based on the designed composition, coating samples were manufactured, and the coating properties were analyzed by Vickers hardness and ball-on-disk tests. As a result of the experiments, we found that the hardness and friction coefficient of the coating increased as the amount of Cr3C2 added decreased. Furthermore, we found that the hardness of the coating layer decreased when YSZ was added at 20vol%, but the friction coefficient was higher than the composition with Cr3C2 addition.

The intermediate shaft of sliding type is assembled with coated shaft joint and tube joint. Since the intermediate shaft plays a role of absorbing displacement change due to vibration, the intermediate shaft must have a sliding force value in an appropriate range. In this study, an intermediate shaft assembly system for post-processing of defective intermediate shafts was developed. The intermediate shaft assembly system consists of a wear count prediction model and an automatic wear system. A wear count prediction model was created with the initial assembly sliding force, quality, and set values. As a result of applying the intermediate shaft assembly device, the sliding force of the intermediate shaft was induced within the set value range. And it was prevented from the intermediate shaft defect and eliminated manual work.

One of the most important problems in the cutting process of CFRP is tool wear. During CFRP machining, high temperature caused by friction between the cutting tool and the carbon fiber structure increase tool edge wear. Since CFRP is manufactured in a form in which the fibrous tissue is combined with a bonding resin, delamination caused by the separation of the resin and carbon fiber during process is recognized as a very big problem. This delamination proceeds very rapidly as the wear of the drill edge increases. Therefore, in this experiment, tool wear was measured during drilling using a TiAlN-coating drill with excellent wear resistance. In this study, tool wear is measured to suggest optimized cutting conditions for each material.

Although airborne wear particles (AWPs) generated from wheel-rail contacts are the major source of particulate matter (PM) in subway systems, studies on reducing the generation of such particles in order to enhance air quality are extremely rare. Therefore, this study investigated the effect of applying water-lubricant (applying tap water) on improving air quality by reducing the mass concentration (MC) of AWPs from wheel-rail contacts at a train velocity of 73 km/h using a twin-disk rig. An optical particle sizer was used to measure the MC of particles with the diameter range of 0.3 μm~10 μm. The results showed that the generation trends regarding PM1, PM2.5, and PM10 were different for dry and water-lubricated conditions: all three PMs showed an increasing-decreasing trend with slip rate under dry conditions; however, they were almost constant with slip rate under water-lubricated conditions. The particle size distributions were also different for dry and water-lubricated conditions: the peak occurred in multi-modal with the largest peak at approximately 6 μm in diameter under dry conditions; whereas, the peak occurred in bi-modal with the largest peak at approximately 0.9 μm in diameter under water-lubricated conditions. In addition, MCs were mostly smaller under water-lubricated conditions than dry conditions except at approximately 0.9 μm in diameter. Applying water significantly decreased PM1~2.5 and PM2.5~10 by more than 95%. This caused a decrease in PM2.5 and PM10 by 48.1% and 78.5%, respectively. On the other hand, applying water increased PM0.3~1 (i.e., PM1) by 52.8%, possibly owing to the effect of water vapor and mineral crystals from tap water. Overall, these findings indicate that water-lubrication can improve air quality in subway systems by reducing the MC of APWs generated from wheel-rail contacts. This study may provide a reference for future studies seeking to improve air quality in subway systems by reducing AWPs generated from wheel-rail contacts by applying lubricants.

Machines and facilities are physically or chemically degenerated by continuous usage. One of the results of this degeneration is the process mean shift. The representative type of the degeneration is wear of tool or machine. According to the increasing wear level, non-conforming products cost and quality loss cost are increasing simultaneously. Therefore a periodic preventive resetting the process is necessary. The total cost consists of three items: adjustment cost (or replacement cost), non-conforming cost due to product out of upper or lower limit specification, and quality loss cost due to difference from the process target value and the product characteristic value among the conforming products. In this case, the problem of determining the adjustment period or wear limit that minimizes the total cost is called the ‘process mean shift’ problem. It is assumed that both specifications are set and the wear level can be observed directly . In this study, we propose a new model integrating the quality loss cost, process variance, and production volume, which has been conducted in different fields in previous studies. In particular, for the change in production volume according to the increasing in wear level, we propose a generalized production quantity function g(w). This function can be applied to most processes and we fitted the g(w) to the model. The objective equation of this model is the total cost per unit wear, and the determining variables are the wear limit and initial process setting position that minimize the objective equation.

PURPOSES : Concrete pavement is excellent in structural performance and durability. However, its functionality – such as noise and skid resistance – is a shortcoming. Functionality such as noise reduction and skid resistance of concrete pavement is affected by the texture surface, and the texture surface is classified according to the length of the wavelength. In recent years, Fine-size exposed aggregate concrete pavement has been applied, which has excellent structural performance and durability, and secures functionalities such as noise reduction and long-term skid resistance by randomly forming texture surface. Fine-size exposed aggregate concrete pavements are constructed by removing the surface cement binder to randomly expose coarse aggregate and their functionality is mainly governed by the surface texture. However, deteriorated concrete by tire-pavement friction and deicing agent may cause abrasion and aggregate loss on the surface texture; thus reducing their functional performances. Abrasion is created by the thin cutoff of aggregate texture under repeated tire-pavement friction. In addition, aggregate loss is defined by the detachment of aggregates from cement binder. This study aims to evaluate the abrasion and aggregate loss of Fine-size exposed aggregate concrete pavement surface texture under tire-pavement friction and scaling tests. METHODS : In the study, abrasion and aggregate loss of tining and exposed aggregate concrete surface treatments were evaluated. Deterioration of each surface treatment was replicated by scaling test under ASTM C 672 test method. Afterward, abrasion test was conducted by ASTM C779 to simulate the tire-pavement friction under traffic. Consequently, abrasion and aggregate loss were measured. RESULTS : Abrasion depth of non-scaling tining, 10-mm EACP, and 8-mm EACP was 1.76, 1.12, and 1.01mm, respectively. Compared to scaling surface treatments, the difference of abrasion depth in tining texture was the largest with value of 0.4mm. For both textures of finesize exposed aggregate concrete, abrasion depth difference was about 0.1mm. Moreover, The 10-mm EACP exhibited a 2.6% of aggregate loss rate caused by tire-pavement friction before conducting concrete deterioration test. After 40-cycle scaling test, aggregate loss increased up to 12.2%. For 8-mm EACP, aggregate loss rate was 1.7% on non-scaling concrete. Further, this rate was magnified up to 7.3% for the 40-cycle scaling concrete. CONCLUSIONS : Under non-scaling or scaling tests, fine-size exposed aggregate concrete pavement showed better abrasion resistance than tining texture since tining was formed by aggregates and cement binder. Additionally, rate of aggregate loss was significant when EACP experienced the deicing agent under numerous cycles of freeze-thaw action.

PURPOSES : This study investigates the abrasion characteristics of coarse aggregate using the Los Angeles (L.A.) abrasion test and the accelerated polishing machine (APM) test. The coarse aggregates are randomly exposed on the surface of asphalt concrete pavements and on exposed aggregate concrete pavements. The exposed aggregates play a very important role in providing skid resistance. Therefore, the adequate abrasion resistance of coarse aggregate must be ensured to maintain the skid resistance during service life. In Korea, the LA abrasion test is conducted according to the KS F 2508 standard for the evaluation of the abrasion resistance of coarse aggregate. However, the road surface abrasion is caused by the friction between the tire and the road surface structure; hence, whether the LA abrasion test, which evaluates the abrasion caused by the impact of coarse aggregates and steel balls, can evaluate the road surface abrasion is questionable. A comparison and an analysis between the APM and LA abrasion tests were conducted herein to evaluate the road abrasion. An analysis was also performed to analyze whether the abrasion characteristics appeared depending on the type of coarse aggregate. METHODS: The results of the APM and LA abrasion tests for various aggregate types were obtained through a series of experiments and literature reviews. The correlation between the LA abrasion loss and the PV data was derived. In addition, the influence of the aggregate type on the abrasion resistance was investigated. RESULTS : An abrasion resistance database was established, and the relationship between the rock types and the abrasion resistance was statistically determined. The results showed that the PV was increased to 0.54 along with a 1% increasing rate of the LA abrasion loss with a 0.67 coefficient of determination. The abrasion resistance was also influenced by the aggregate type, which was found to be statistically significant. CONCLUSIONS: A good relationship between the PV and the LA abrasion loss was obtained, allowing the use of the LA abrasion test (KS F 2508) alone, to reasonably evaluate the abrasion resistance of the exposed aggregate texture. The aggregate types were also found to have an impact on the abrasion resistance.