High-Manganese (Mn) austenitic steel, with over 24 wt% Mn content, offers outstanding mechanical properties in cryogenic settings, making it a potential replacement for existing cryogenic materials. This high manganese steel exhibits high strength, ductility, and wear resistance, making it promising for applications like LNG tanks, flanges, and valves. To operate in cryogenic environments, hot forging and heat treatment processes are vital, especially in flange production. The cooling rate during high-temperature cooling after hot forging plays a critical role in influencing the microstructure and mechanical properties of high manganese steel. The rate at which cooling occurs during this process influences the size of the grains and the distribution of manganese and consequently has an impact on mechanical properties. This study assessed the microstructure and mechanical properties based on different cooling rates during the hot forging of High-Mn steel flanges. Comparing air and water cooling after hot forging, followed by heat treatment, revealed notable differences in grain size. These differences directly impacted mechanical properties such as tensile strength, hardness, and Charpy impact property. Understanding these effects is crucial for optimizing the performance and reliability of High-Mn steel in cryogenic applications.
The effect of permanganate oxidation was investigated as water treatment strategy with a focus on comparing the reaction characteristics of NaOCl and sodium permanganate (NaMnO4) in algae (Monoraphidium sp., Micractinium inermum, Microcystis aeruginosa)-contained water. Flow cytometry explained that chlorine exposure easily damaged algae cells. Damaged algae cells release intracellular organic matter, which increases the concentration of organic matter in the water, which is higher than by NaMnO4. The oxidation reaction resulted in the release of toxin (microcystin-LR, MC-LR) in water, and the reaction of algal organic matter with NaOCl resulted in trihalomethanes (THMs) concentration increase. The oxidation results by NaMnO4 significantly improved the concentration reduction of THMs and MC-LR. Therefore, this study suggests that NaMnO4 is effective as a pre-oxidant for reducing algae damage and byproducts in water treatment process.
This study was performed to investigate the effects of water molecules on ozone oxidation of acetaldehyde using a manganese oxide catalyst at room temperature. The catalytic ozone oxidation was conducted at different relative humidity (RH) conditions of 0%, 50%, and 80%. As the RH increased, both ozone and acetaldehyde removal efficiencies dropped due to competitive adsorption on the surface of the catalyst. At the highest RH of 80%, the oxidation reaction was severely retarded, and oxidation by-products such as acetic acid were formed and adsorbed on the surface. After the ozone oxidation of acetaldehyde, the regeneration of the catalyst using ozone alone was tested, and the further oxidation of accumulated organic compounds was investigated under the RH conditions of 0%, 50%, and 80%. When the highest relative humidity was introduced in the regeneration step, the ozonation reaction with the by-products adsorbed on the catalyst surface decreased due to the competitive reaction with water molecules. These findings revealed that, only when relative humidity was low to minimize the formation of by-products, the ozone oxidation of acetaldehyde using the manganese oxide catalyst at room temperature can be feasible as an effective control method.
Lightweight steel is a crucial material that is being actively studied because of increased carbon emissions, tightening regulations regarding fuel efficiency, and the emergence of UAM, all of which have been recently labeled as global issues. Hence, new strategies concerning the thickness and size reduction of steel are required. In this study, we manufacture lightweight steel of the Fe-Mn-Al-C system, which has been recently studied using the DED process. By using 2.8 wt.% low-Mn lightweight steel, we attempt to solve the challenge of joining steel parts with a large amount of Mn. Among the various process variables, the laser scan power is set at 600 and 800W, and the laser scan speed is fixed at 16.67 mm/s before the experiments. Several pores and cracks are observed under both conditions, and negligibly small pores of approximately 0.5 μm are observed.
Environmental regulations of the International Maritime Organization (IMO) are getting stricter, and the demand for replacing the fuel of ships with eco-friendly fuels instead of heavy oil in the shipbuilding and marine industries is increasing. Among eco-friendly fuels, LNG (liquefied natural gas) is currently the most popular fuel. This is because it is an alternative that can avoid the IMO's environmental regulations by replacing fuel. In PART 1, as a basic study of laser welding of high manganese steel materials, a fiber laser bead-on-plate experiment was conducted using nitrogen protective gas, and the effect of each factor on the penetration shape was analyzed through cross-sectional observation. In PART II, argon and helium shielding gases, not the nitrogen shielding gas used in PART I, were tested under the same experimental conditions and the effect of the shielding gas on penetration during laser welding was conducted.
Environmental regulations of the IMO (International Maritime Organization) are becoming more and more conservative. In order to respond to IMO, the demand for replacing the fuel of ships with eco-friendly fuels instead of conventional heavy oil is increasing in the shipbuilding and offshore industries. Among eco-friendly fuels, LNG (Liquefied Natural Gas) is currently the most popular fuel. LNG is characteristically liquefied at -163 degrees, and at this time, its volume is reduced to 1/600, so it is transported in a cryogenic liquefied state for transport efficiency. A tank for storing this should have sufficient mechanical/thermal performance at cryogenic temperatures, and among them, high manganese steel is known as a material with high price competitiveness and satisfying these performance. However, high manganese steel has a limitation in that the mechanical performance of the filler metal is lower than that of the base metal called ‘under matching’. In this study, to overcome this limitation, a basic study was conducted to apply the fiber laser welding method without filler metal to high manganese steel. To obtain efficient welding conditions, in this study, bead-on-plate welding was performed by changing the fiber laser welding speed and output using helium shielding gas, and the effect of each factor on the penetration shape was analyzed through cross-sectional observation.
In this study, chemically enhanced steam cleaning(CESC) was applied as a novel and efficient method for the control of organic and inorganic fouling in ceramic membrane filtration. The constant filtration regression model and the resistance in series model(RISM) were used to investigate the membrane fouling mechanisms. For total filtration, the coefficient of determination(R2) with an approximate value of 1 was obtained in the intermediate blocking model which is considered as the dominant contamination mechanism. In addition, most of the coefficient values showed similar values and this means that the complex fouling was formed during the filtration period. In the RISM, Rc/Rf increased about 4.37 times in chemically enhanced steam cleaning compared to physical backwashing, which implies that the internal fouling resistance was converted to cake layer resistance, so that the membrane fouling hardly to be removed by physical backwashing could be efficiently removed by chemically enhanced steam cleaning. The results of flux recovery rate showed that high-temperature steam may loosen the structure of the membrane cake layer due to the increase in diffusivity and solubility of chemicals and finally enhance the cleaning effect. As a consequence, it is expected that chemically enhanced steam cleaning can drastically improve the efficiency of membrane filtration process when the characteristics of the foulant are identified.
This study investigated the reaction between clay and Mn. Mn was coated using a manganese sulfate on porcelain plate and sintered from 1,100 oC to 1,250 oC. The body begin to shrink around 950 oC with the increase in temperature and rapidly progressed after 1,100 oC. Shrinkage of celadon body was performed at a lower temperature than for other substrates. Quartz, kaolin, and feldspar were the main crystalline phases of the starting materials, but they became mullite and crystobalite during the firing process, and some formed amorphous glass. When manganese sulfate was applied and fired, manganese oxide was fused, and some manganese oxide reacted with the substrate to show a dense microstructure different from that of the substrate; the substrate had pores. The manganese coated porcelain fired at 1,200 oC had L* values of 55.25, 36.87, and 37.13 for the white ware, celadon body, and white mixed ware, respectively; with a* values of 4.63, 3.07, and 2.15, and b* values of 7.93 and 3.98, it was found to be 3.42. This result indicated that the color of the surface was affected during firing by the chemical reaction between the substrate and manganese.
The impact properties of two austenitic Fe-23Mn-0.4C steels with different Al contents for cryogenic applications are investigated in this study. The 4Al steel consists mostly of austenite single-phase microstructure, while the 5Al steel exhibits a two-phase microstructure of austenite and delta-ferrite with coarse and elongated grains. Charpy impact test results reveal that the 5Al steel with duplex phases of austenite and delta-ferrite exhibits a ductile-to-brittle transition behavior, while the 4Al steel with only single-phase austenite has higher absorbed energy over 100 J at -196 oC. The SEM fractographs of Charpy impact specimens show that the 4Al steel has a ductile dimple fracture regardless of test temperature, whereas the 5Al steel fractured at -100 oC and -196 oC exhibits a mixed fracture mode of both ductile and brittle fractures. Additionally, quasi-cleavage fracture caused by crack propagation of delta-ferrite phase is found in some regions of the brittle fracture surface of the 5Al steel. Based on these results, the delta-ferrite phase hardly has a significant effect on absorbed energy at room-temperature, but it significantly deteriorates low-temperature toughness by acting as the main site of the propagation of brittle cracks at cryogenic-temperatures.
In this study, a manganese catalyst on the surface of a ceramic support was developed for the removal of odor emitted from barbecuing restaurants. Its ozone oxidation at room temperature was tested using acetaldehyde (CH3CHO), the most dominant compound in the barbecuing odor, and the ozonation efficiency under wet conditions was also studied. The manganese catalyst was made with the honeycomb-type ceramic support, and an acid pretreatment was applied to increase its specific surface area, resulting in an increase of the degree of dispersion of manganese oxide. The acetaldehyde removal efficiency using the manganese catalyst on the acidpretreated support (Mn/APS) increased by 49%, and the ozone decomposition rate and the CO2 conversion rate also increased by 41% and 27%, respectively. The catalyst without surface pretreatment (Mn/S) showed a low efficiency for the acetaldehyde ozonation, and other organic compounds such as acetic acid (CH3COOH) and nonanal (CH3(CH3)7CHO) were found as oxidation by-products. In comparison, CO2 was the most dominant product by the ozonation of acetaldehyde using the Mn/APS. When the relative humidity was increased to 50% in the influent gas stream, the acetaldehyde removal efficiency using the Mn/APS decreased, but only the production rates of CO2 and acetic acid were changed. As a result, the manganese oxide catalyst on the surface of the acid-pretreated honeycomb support manifested high acetaldehyde ozonation even at humid and room temperature conditions.
Zinc-ion Batteris (ZIBs) are recently being considered as energy storage devices due to their high specific capacity and high safety, and the abundance of zinc sources. Especially, ZIBs can overcome the drawbacks of conventional lithium ion batteris (LIBs), such as cost and safety issues. However, in spite of their advantages, the cathode materials under development are required to improve performance of ZIBs, because the capacity and cycling stability of ZIBs are mainly influenced by the cathode materials. To design optimized cathode materials for high performance ZIBs, a novel manganese oxide (MnO2) coated graphite sheet is suggested herein with improved zinc-ion diffusion capability thanks to the uniformly decorated MnO2 on the graphite sheet surface. Especially, to optimize MnO2 on the graphite sheet surface, amounts of percursors are regulated. The optimized MnO2 coated graphite sheet shows a superior zinc-ion diffusion ability and good electrochemical performance, including high specific capacity of 330.8 mAh g−1 at current density of 0.1 A g−1, high-rate performance with 109.4 mAh g−1 at a current density of 2.0 A g−1, and remarkable cycling stability (82.2 % after 200 cycles at a current density of 1.0 A g−1). The excellent electrochemical performance is due to the uniformly decorated MnO2 on the graphite sheet surface, which leads to excellent zinc-ion diffusion ability. Thus, our study can provide a promising strategy for high performance next-generation ZIBs in the near future.
As the International Maritime Organization (IMO)'s environmental regulations on ship emissions become strict, the demand for ships powered by Liquefied Natural Gas (LNG) is rapidly increasing worldwide. Compared to other materials, high manganese steel has the advantages of superior impact toughness at cryogenic temperatures, a small coefficient of thermal expansion, and low cost of base materials and welding rods. However, there is a limitation in that the mechanical properties of the filler material are lower than the base material having excellent mechanical properties. In this study, after performing a high manganese steel laser butt welding experiment, the welding performance was evaluated through mechanical property (yield strength, tensile strength, hardness, cryogenic impact strength) tests of the weld. As a result, it was observed that the yield strength and tensile strength of the high manganese steel laser welding part was 97.5% and 93.5% of the base metal respectively. Also the hardness of welding part was 84.2% of the base metal. The cryogenic impact strength of the welding part and the base metal were over the 27J, the level of welding part is 76.1% of the base metal.
As demand for eco-friendly energy increases, demand for natural gas and Liquefied natural gas (LNG) storage technologies continues to increase. LNG is a cryogenic environment with a temperature of -163°C, so ordinary metals cannot be used due to brittleness. Accordingly, IGC Code designates the cryogenic materials such as Invar, STS304L, Al5083-0, and High Manganese Steel. For fabricating those materials, research on welding possibility is the most important. Thus this study focused on the possibility of laser welding of the cryogenic materials. The weldability of High Manganese Steel was researched in this paper, the shape and the dimensions of the beads after bead on plate (BOP) welding were observed. The experiment was conducted on a total of 25 cases with laser power and welding speed of 5 cases each, and the width, height, and penetration of the beads were confirmed. It was confirmed that the paramenter of bead increased linearly with the laser power, and the paramenters of bead increased linearly with decreasing welding speed. Based on this study, high manganese steel can be applied in various industries by applying it to butt welding.
The automotive industry has focused on the development of metallic materials with high specific strength, which can meet both fuel economy and safety goals. Here, a new class of ultrafine-grained high-Mn steels containing nano-scale oxides is developed using powder metallurgy. First, high-energy mechanical milling is performed to dissolve alloying elements in Fe and reduce the grain size to the nanometer regime. Second, the ball-milled powder is consolidated using spark plasma sintering. During spark plasma sintering, nanoscale manganese oxides are generated in Fe-15Mn steels, while other nanoscale oxides (e.g., aluminum, silicon, titanium) are produced in Fe-15Mn-3Al-3Si and Fe-15Mn-3Ti steels. Finally, the phases and resulting hardness of a variety of high-Mn steels are compared. As a result, the sintered pallets exhibit superior hardness when elements with higher oxygen affinity are added; these elements attract oxygen from Mn and form nanoscale oxides that can greatly improve the strength of high-Mn steels.
리그닌 분해 담자균류로 알려져 있는 느타리버섯균 No.42는 망간퍼옥시데이즈(MnP) 및 락게이즈(Lac)를 생산하였으나 글루코오스-펩톤-이스트-밀기울(GPYW)배지를 이용한 정치배양조건하에서 리그닌퍼옥시데이즈(LiP)활성은 검출 되지 않았다. 한편, 동일배지에서 망간퍼옥시데이즈 활성은 11일째 80(3.6) U/flask(ml)의 최대 생산되었다. 망간퍼옥시 데이즈 분리정제는 Sepha-ros CL-6B 및 Mono-Q 컬럼순으로 수행하였으며 주요 망간퍼옥시데이즈 isozyme은 단일밴 드로 분자량은 36.4KDa이였다. N-말단으로부터 19개의 아 미노산 배열은 단백질 자동 분석 장치로 분석한 결과 ATCADGRTTANAACCVLFP를 나타내었다. 느타리버섯균 No.42의 정치배양조건 하에서 세포외로 생산되는 중요한 망간퍼옥시데이즈 isozyme의 N-말단 아미노산 배열은 이전에 보고된 MnP3의 아미노산 배열과 동일하였다.
In this work, a PAM(Plasma Assisted Machining) technology was applied to milling of high manganese steel, a typical hard-to-machine materials. For this purpose, a transferred type of arc plasma torch was coupled with a 3-axis milling machine, then, used to heat and soften the surface of a high manganese steel plate in front of a 16 mm end mill with 2 blades and hard coatings. From the test results, it was concluded that the cutting load can be significantly reduced down to 57 % by plasma heating with the power level of 3.9 kW, ensuring the improvement of tool life and surface roughness in milling of high manganese work pieces.
The effect of C, Mn, and Al additions on the tensile and Charpy impact properties of austenitic high-manganese steels for cryogenic applications is investigated in terms of the deformation mechanism dependent on stacking fault energy and austenite stability. The addition of the alloying elements usually increases the stacking fault energy, which is calculated using a modified thermodynamic model. Although the yield strength of austenitic high-manganese steels is increased by the addition of the alloying elements, the tensile strength is significantly affected by the deformation mechanism associated with stacking fault energy because of grain size refinement caused by deformation twinning and mobile dislocations generated during deformation-induced martensite transformation. None of the austenitic high-manganese steels exhibit clear ductile-brittle transition behavior, but their absorbed energy gradually decreases with lowering test temperature, regardless of the alloying elements. However, the combined addition of Mn and Al to the austenitic high-manganese steels suppresses the decrease in absorbed energy with a decreasing temperature by enhancing austenite stability.