본 연구에서는 평활화 유한요소법(Smoothed finite element method)을 도입한 위상분야법(Phase-field method)에 대해 소개하고자 한다. 위상분야법은 최근 균열 개시 및 전파 해석에 많이 사용되는 기법으로 균열 표면을 추적하기 위한 추가적인 처리기법이 필요하 지 않는 특징이 있다. 위상분야법에서 복잡한 균열 전파를 포착하기 위해 높은 정확도의 변형률 에너지를 평활화 유한요소법을 도입 하여 계산하였다. 평활화 유한요소법은 유한요소를 하위 셀로 나누고 각각의 하위 셀을 평활화 영역으로 재조립하여 변형률 에너지 를 계산하게 된다. 또한 해석 시간 단축을 위하여 쿼드트리 요소망을 제안한 기법에 사용하였다. 수치 예제를 통하여 제안한 기법을 참 조해 및 유한요소법과 비교하여 검증하였다.
The influence of specimen geometry and notch on the hydrogen embrittlement of an SA372 steel for pressure vessels was investigated in this study. A slow strain-rate tensile (SSRT) test after the electrochemical hydrogen charging method was conducted on four types of tensile specimens with different directions, shapes (plate, round), and notches. The plate-type specimen showed a significant decrease in hydrogen embrittlement resistance owing to its large surface-to-volume ratio, compared to the round-type specimen. It is well established that most of the hydrogen distributes over the specimen surface when it is electrochemically charged. For the round-type specimens, the notched specimen showed increased hydrogen susceptibility compared with the unnotched one. A notch causes stress concentration and thus generates lots of dislocations in the locally deformed regions during the SSRT test. The solute hydrogen weakens the interactions between these dislocations by promoting the shielding effect of stress fields, which is called hydrogen-enhanced localized plasticity mechanisms. These results provide crucial insights into the relationship between specimen geometry and hydrogen embrittlement resistance.
금속의 취성화는 수소와 접촉하는 구조물을 안정적으로 설계하는데 있어서 큰 문제가 되어왔다. 본 논문에서는 분자동역학 해석을 통해 균열선단 주변에 모인 수소원자들이 전위 이동 현상을 억제하고, 이로 인해 벽개 파괴 현상이 발생하는 것을 확인하였다. 다양한 수소 농도, 하중 속도, 수소 확산 속도 등을 바꾸어가며 분자동역학 해석을 수행하였고, 이에 따른 수소 취성화를 최소화시킬 수 있는 조건들을 조사하였다. 분자동역학 해석 결과는 기존의 실험결과와 잘 일치하였으며 이를 바탕으로 수소 취성화 현상을 정량화하여 평가하였다.
The effect of Cr and Mo contents on the hydrogen embrittlement of tempered martensitic steels was investigated in this study. After the steels with different Cr and Mo contents were austenitized at 820 °C for 90 min, they were tempered at 630 °C for 120 min. The steels were composed of fully tempered martensite with a lath-type microstructure, but the characteristics of the carbides were dependent on the Cr and Mo contents. As the Cr and Mo contents increased, the volume fraction of film-like cementite and prior austenite grain size decreased. After hydrogen was introduced into tensile specimens by electrochemical charging, a slow strain-rate test (SSRT) was conducted to investigate hydrogen embrittlement behavior. The SSRT results revealed that the steel with lower Cr or lower Mo content showed relatively poor hydrogen embrittlement resistance. The hydrogen embrittlement resistance of the tempered martensitic steels increased with increasing Mo content, because the reduction in the film-like cementite and prior austenite grain size plays an important role in improving hydrogen embrittlement resistance. The results indicate that controlling the Cr and Mo contents is essential to achieving a tempered martensitic steel with a combination of high strength and excellent hydrogen embrittlement resistance.
Hydrogen embrittlement refers to a phenomenon in which the ductility and toughness of steel materials are lowered by hydrogen absorbed in metal materials, especially steel, and the tendency to fracture without plastic deformation increases. Fracture due to hydrogen absorption is also called delayed fracture, and it mainly occurs at grain boundaries, stress concentration areas, or areas subject to tensile stress. From a practical point of view, hydrogen embrittlement is frequently associated with corrosion, welding, pickling, electroplating, etc., and in materials, it is prominently displayed in stainless steel or high tensile steel. Regarding the embrittlement mechanism, there is no generally accepted orthodoxy. In this study, A hydrogen embrittlement mechanism is proposed. In addition, the method of suppressing hydrogen embrittlement will be considered.
Hydrogen is one of the main candidates in replacing fossil fuels in the forthcoming years. However, hydrogen technologies must deal with safety aspects due to the specific sub�stance properties. This study aims to provide an overview on the loss of mechanical properties of cryogenic materials, which may lead to serious consequences, such as fires and explosions. The hydrogen embrittlement of cryogenic steels was investigated through slow strain rate tensile tests (SSRTs) and thermal desorption analyses of electrochemically H-charged specimens. As a prior study to confirm mechanical properties under liquid hydrogen conditions, the amount of diffusive hydrogen that causes hydrogen embrittlement was confirmed after charging hydrogen using an electrochemical method for 4 types of steel materials applied as cryogenic materials did. When exposed to the same hydrogen charging conditions, the amount of hydrogen diffused into the 9% nickel steel is the highest compared to the austenitic steel type. It is considered that this is because the diffusion and integration of hydrogen into the interior is easy. It is necessary to analyze the relationship between hydrogen loading and mechanical properties, and this will be carried out in a follow-up study.
The ductile-brittle transition behavior of two austenitic Fe-18Cr-10Mn-N-C alloys with different grain sizes was investigated in this study. The alloys exhibited a ductile-brittle transition behavior because of an unusual brittle fracture at low temperatures unlike conventional austenitic alloys. The alloy specimens with a smaller grain size had a higher yield and tensile strengths than those with a larger grain size due to grain refinement strengthening. However, a decrease in the grain size deteriorated the low-temperature toughness by increasing the ductile-brittle transition temperature because nitrogen or carbon could enhance the effectiveness of the grain boundaries to overcome the thermal energy. It could be explained by the temperature dependence of the yield stress based on low-temperature tensile tests. In order to improve both the strength and toughness of austenitic Fe-Cr-Mn-N-C alloys with different chemical compositions and grain sizes, more systematic studies are required to understand the effect of the grain size on the mechanical properties in relation to the temperature sensitivity of yield and fracture stresses.
In this study, low-carbon hypoeutectoid steels with different ferrite-pearlite microstructures were fabricated byvarying transformation temperature. The microstructural factors such as pearlite fraction and interlamellar spacing, and cementitethickness were quantitatively measured and then Charpy impact tests conducted on the specimens in order to investigate thecorrelation of the microstructural factors with impact toughness and ductile-brittle transition temperature. The microstructuralanalysis results showed that the pearlite interlamellar spacing and cementite thickness decreases while the pearlite fractionincreases as the transformation temperature decreases. Although the specimens with higher pearlite fractions have low absorbedenergy, on the other hand, the absorbed energy is higher in room temperature than in low temperature. The upper-shelf energyslightly increases with decreasing the pearlite interlamellar spacing. However, the ductile-brittle transition temperature is hardlyaffected by the pearlite interlamellar spacing because there is an optimum interlamellar spacing dependent on lamellar ferriteand cementite thickness and because the increase in pearlite fraction and the decrease in interlamellar spacing with decreasingtransformation temperature have a contradictory role on absorbed energy.
상태 기반 페리다이나믹 모델은 일반적인 재료 구성 모델을 구현할 수 있고 비국부 영역 내에서 연결된 모든 결합의 변형을 통해 각 절점의 재료 응답이 결정되기 때문에 체적 및 전단 변형을 모두 표현할 수 있다. 따라서 상태 기반 모델은 복잡한 동적 취성 파괴 현상(분기균열, 2차 균열, 계단균열, 균열 유착 등)을 해석하는데 유용하다. 본 논문에서는 평면응력 탄성체에 대해 2차원 상태 기반 페리다이나믹 모델을 적용하고 에너지해방율과 페리다이나믹 에너지 포텐셜로부터 손상 모델을 구성하였다. 페리다이나믹 파괴 해석 모델을 통해 취성 유리 재료에 대해 균열 면에 평행한 압축 응력파가 균열 분기 패턴에 미치는 영향에 대해 조사하였다. 실험을 통해 관찰된 동적 균열 진전 및 분기 패턴에 대한 주요 특성들이 페리다이나믹 해석을 통해 확인되었다. 또한 강한 인장 하중 하의 계단균열과 이차균열 등이 상태 기반 페리다이나믹 시뮬레이션을 통해 잘 모사가 되는 것을 확인할 수 있었다.
In order to clarify the effect of Nb addition on the ductile-brittle transition property of sintered TiC, TiC-10 mol% Nb composites were researched using a three-point bending test at temperatures from room temperature to 2020 K, and the fracture surface was observed by scanning electron microscopy. It was found that the Nb addition decreases the ductile-brittle transition temperature of sintered TiC by 300 K and increases the ductility. The room temperature bending strength was maintained at up to 1800 K, but drastically dropped at higher temperatures in pure TiC. The strength increased moderately to a value of 320MPa at 1600 K in TiC-10 mol% Nb composites, which is 40% of the room temperature strength. Pores were observed in both the grains and the grain boundaries. It can be seen that, as Nb was added, the size of the grain decreased. The ductile-brittle transition temperature in TiC-10 mol% Nb composites was determined to be 1550 K. Above 1970 K, yieldpoint behavior was observed. When the grain boundary and cleavage strengths exceed the yield strength, plastic deformation is observed at about the same stress level in bending as in compression. The effect of Nb addition is discussed from the viewpoint of ability for plastic deformation.
The effect of interstitial elements on the ductile-brittle transition behavior of austenitic Fe-18Cr-10Mn-2Ni alloys with different nitrogen and carbon contents was investigated in this study. All the alloys exhibited ductile-brittle transition behavior because of unusual low-temperature brittle fracture, even though they have a faced-centered cubic structure. With the same interstitial content, the combined addition of nitrogen and carbon, compared to the sole addition of nitrogen, improved the low-temperature toughness and thus decreased the ductile-brittle transition temperature (DBTT) because this combined addition effectively enhances the metallic component of the interatomic bonds and is accompanied by good plasticity and toughness due to the increased free electron concentration. The increase in carbon content or of the carbon-to-nitrogen ratio, however, could increase the DBTT since either of these causes the occurrence of intergranular fracture that lead to the deterioration of the toughness at low temperatures. The secondary ion mass spectroscopy analysis results for the observation of carbon and nitrogen distributions confirms that the carbon and nitrogen atoms were significantly segregated to the austenite grain boundaries and then caused grain boundary embrittlement. In order to successfully develop austenitic Fe-Cr-Mn alloys for low-temperature application, therefore, more systematic study is required to determine the optimum content and ratio of carbon and nitrogen in terms of free electron concentration and grain boundary embrittlement.
The influence of Cu and Ni on the ductile-brittle transition behavior of metastable austenitic Fe-18Cr-10Mn-N alloys with N contents below 0.5 wt.% was investigated in terms of austenite stability and microstructure. All the metastable austenitic Fe-18Cr-10Mn-N alloys exhibited a ductile-brittle transition behavior by unusual low-temperature brittle fracture, irrespective of Cu and/or Ni addition, and deformation-induced martensitic transformation occasionally occurred during Charpy impact testing at lower temperatures due to reduced austenite stability resulting from insufficient N content. The formation of deformation-induced martensite substantially increased the ductile-brittle transition temperature(DBTT) by deteriorating low-temperature toughness because the martensite was more brittle than the parent austenite phase beyond the energy absorbed during transformation, and its volume fraction was too small. On the other hand, the Cu addition to the metastable austenitic Fe-18Cr-10Mn-N alloy increased DBTT because the presence of δ-ferrite had a negative effect on low-temperature toughness. However, the combined addition of Cu and Ni to the metastable austenitic Fe-18Cr-10Mn-N alloy decreased DBTT, compared to the sole addtion of Ni or Cu. This could be explained by the fact that the combined addition of Cu and Ni largely enhanced austenite stability, and suppressed the formation of deformation-induced martensite and δ-ferrite in conjunction with the beneficial effect of Cu which may increase stacking fault energy, so that it allows cross-slip to occur and thus reduces the planarity of the deformation mechanism.
본 논문에서는 섬유강화 복합재에 대해 균질화법과 접목된 페리다이나믹 전산해석 방법론을 제시하였다. 복합재료에 대 해 제시된 해석모델로 동적 취성 파괴 및 손상해석을 수행하였다. Coker 등(2001)에서 제시된 비대칭 하중 하의 섬유강화 복합재의 동적 파괴 실험결과와 비교하여 페리다이나믹 비국부 해석모델이 다양한 동적 파괴특성 및 극초음속으로 균열이 진전되는 것을 잘 모사할 수 있음을 검증하였다. 또한 대칭 하중조건에 대한 해석결과와 비교하여 비대칭 하중이 더 높은 균열전파 속도를 유발하는 것을 확인하였다. 수치해석 결과들이 실험 결과들에 부합함을 또한 확인하였다.
The hydrogen embrittlement of high strength steel for automobiles was evaluated by small punch (SP) test. The test specimens were fabricated to be 5 series, having various chemical compositions according to the processes of heat treatment and working. Hydrogen charging was electrochemically conducted for each specimen with varying of current density and charging time. It was shown that the SP energy and the maximum load decreased with increasing hydrogen charging time in every specimen. SEM investigation results for the hydrogen containing samples showed that the fracture behavior was a mixed fracture mode having 50% dimples and 50% cleavages. However, the fracture mode of specimens with charging hydrogen changed gradually to the brittle fracture mode, compared to the mode of other materials. All sizes and numbers of dimples decreased with increasing hydrogen charging time. These results indicate that hydrogen embrittlement is the major cause of fracture for high strength steels for automobiles; also, it is shown that the small punch test is a valuable test method for hydrogen embrittlement of high strength sheet steels for automobiles.
It is well known that modified 9Cr-1Mo steel has a low thermal expansion and high thermal conductivity with excellent high temperature properties compared to austenitic stainless steel. For these advantages, the steel is very popular for the boiler tube of thermal power plants. Normalizing is commonly utilized to obtain martensite in this steel, which shows an unusual toughness for martensite. However, some accidents related to this steel have been reported recently, opening the necessity for further study. As a particular behavior of the steel, an abrupt drop of the impact value has been identified upon tempering at 750˚C for about 1 hour. It is well known that Fe3C forms during autotempering and turns to Cr2C at an early stage and then transforms to Cr23C6. In this study, the cause of the abrupt drop of the impact value was investigated with an impact test, microstructural observation, nanodiffraction and phase analyses using instruments such as optical and transmission electron microscopes (TEM) with an extraction carbon replica of the carbides. The analyses revealed that the M2C that formed when retained for about 1 hour at 750˚C causes a drastic decrease in the mechanical properties. The sharp drop in mechanical properties, however, disappeared as the M2C transformed into M23C6 with longer retention.
This study describes a hydrogen embrittlement evaluation of the subsurface zone in 590DP steel by micro-Vickers hardness measurement. The 590DP steel was designed to use in high-strength thin steel sheets as automotive materials. The test specimens were fabricated to 5 series varying the chemical composition through the process of casting and rolling. Electrochemical hydrogen charging was conducted on each specimen with varying current densities and charging times. The relationship between the embrittlement and hydrogen charging conditions was established by investigating the metallography. The micro-Vickers hardness was measured to evaluate the hydrogen embrittlement of the subsurface zone in addition to the microscopic investigation. The micro-Vickers hardness increased with the charging time at the surface. However, the changing ratio and maximum variation of hardness with depth were nearly the same value for each test specimen under the current density of 150 mA/cm2 and charging time of 50 hours. Consequently, it appears that hydrogen embrittlement in 590DP steel can be evaluated by micro-Vickers hardness measurement.
The crack initiation equals to fracture for bonded joint with brittle adhesive. The criterion is formulated in terms of the quasi-stress intensity factor Kp, for the maximum principle stress, that is analogous to the stress intensity factor used to characterize the stress field in the vicinity of bond terminus. Kp is evaluated using a boundary element analysis. The crack initiation at the terminus of adhesive bonded joints is estimated with the critical quasi-stress intensity factor Kp. This method presented here hardly pays attention to the crack propagation. Since there is a large influence of crack propagation on the strength of adhesive joints and structures, crack propagation must be taken into account on strength prediction of bonded joints. The quasi-stress intensity factor Kp for the maximum principle stress can use as the criteria of the crack initiation at the terminus of adhesive bonded joints having various shapes.
The hydrogen embrittlement susceptibility of high strength TRIP/TWIP steels with the tensile strength of 600Mpa to 900Mpa grade was investigated using cathodically hydrogen charged specimens. TWIP steels with full austenite structure show a lower hydrogen content than do TRIP steels. The uniform distribution of strong traps throughout the matrix in the form of austenite is considered beneficial to reduce the hydrogen embrittlement susceptibility of TWIP steels. Moreover, an austenite structure with very fine deformation twins formed during straining could also improve the ductility and reduce notch sensitivity. In Ubend and deep drawing cup tests, TWIP steels show a good resistance to hydrogen embrittlement compared with TRIP steels.