온실가스 배출량을 최소화하기 위하여 가열 없이 생산이 가능한 상온 아스팔트 포장 공법도 2000년 초부터 개발되어 활용되고 있으 나, 기술적 한계로 인해 성능 확보가 어려워 대부분 기층용으로 활용중에 있다. 상온 아스팔트 혼합물은 유화아스팔트를 사용하는데 양생하는 동안 혼합물 내부에 있는 물이 증가됨에 따라 혼합물 내부의 높은 공극률이 발생하게 되어 포장의 성능을 확보하는데 한계 가 있다. 따라서 본 연구에서는 유화 아스팔트 내 아스팔트 고형분 함량을 증가시켜 물 함량을 최소화함으로서, 양생시간을 단축하고 낮은 공극률 확보를 통한 상온 아스팔트 혼합물의 성능의 변화를 평가하였다. 시험결과, 고형분 함량이 변화에 따라 공극률 및 간접인 장강도, 터프니스 물성이 변화가 나타났다. 하지만 고함량 고형분의 유화 아스팔트를 상온 아스팔트 혼합물에 적용하기 위해서는 최적 함수비 결정방식 및 양생방식 등에 대한 추가적인 연구가 필요한 것으로 나타났다.

PURPOSES : Preventive pavement maintenance is an economical and efficient method of infrastructure management. This study aims to improve the performance of cold thin-layer asphalt pavement, which is mainly used in earthwork pavement, and for bridge overlays and structures. METHODS : A cold asphalt mixture of modified emulsified asphalt and RAP was prepared for cold recycled thin-layer asphalt pavement. The performance of the mixture as a function of fiber reinforcement to improve flexural strength and crack resistance was evaluated. RESULTS : The use of RAP aggregate in cold asphalt mixture was found to increase the cohesive strength of the mixture and improve the wet abrasion resistance due to the effect of the residual binder. As a result of the loaded wheel test and flexural tension test with the addition of fiber reinforcement, it was found that the crack resistance of 0.4 % glass fiber was the best, and especially, the flexibility at low temperature was excellent. CONCLUSIONS : The cold recycled thin-layer asphalt pavement mixture has improved cohesive strength, flexural strength, and crack resistance compared to existing cold asphalt pavement materials, so it will contribute to economical and effective maintenance in preventive maintenance of bridge overlays and structural pavements.

PURPOSES : The purpose of this study is to analyze the effect of ions in emulsion asphalt on recycling cold asphalt concrete and suggest the possibility of using anionic and nonionic emulsion asphalt. METHODS : In this study, indirect tensile strength, toughness, tensile strength ratio, and dynamic immersion tests were conducted to determine the effects of cation, anion, and non-ion emulsified asphalt on the cold recycled asphalt mixture. Crack resistance was evaluated through indirect tensile strength and toughness tests and the tensile strength ratio and dynamic immersion test were evaluated through tensile strength ratio and dynamic water immersion test. RESULTS : Indirect tensile strength and toughness measurement results demonstrated that the mixture using anion and non-ion emulsified asphalt tended to be higher than that using cation emulsified asphalt; this is due to the high content of reclaimed asphalt pavement with a cationic or ionic surface, which is related to the use of cation-emulsified asphalt in the mixture and has shown a low strength tendency. The tensile strength ratio measurement demonstrated that the mixture using non-ion emulsified asphalt tended to be approximately 15 % higher than that of the anion mixture. This demonstrated that the chemical additive used in the mixture showed a complete hydration reaction with the distribution to the mixture. The dynamic immersion test indicates that the aggregate film rate of asphalt is highly influenced by the surface electric charge of the new aggregate while the ionicity effect appears to be insignificant, at 75 - 85 %, when circular aggregates are used. CONCLUSIONS : High reclaimed asphalt pavement content in cold recycled asphalt mixture, as well as non-ion and anionic emulsified asphalt, is advantageous, reducing cracking and improving moisture resistance. It is believed that anions and non-ions may be better utilized than applying the existing criteria to the cold temperature recycled asphalt mixture with high reclaimed asphalt pavement content. In addition, if the scope of the emulsified asphalt is expanded, various additives can be used, which will require analysis of materials, such as fertilizers and additives.

PURPOSES: The object of this study is to select appropriate inorganic materials, and find the best mixing formula to secure fast curing time and enough initial strength, and then to evaluate the durability of the asphalt mixtures according to the degree of addition of the compound manufactured by the determined blending ratio. METHODS : The breaking time and reactivity between seven kinds of inorganic minerals, and the selected recycled aggregate and emulsified asphalt were compared to determine the best initial curing strength for the mixtures. Then, three inorganic materials were chosen as the materials that provide good breaking time and reactivity, and the best mixing formula for the three materials was determined. The chemical composition of the compound manufactured using the mixing formula was analyzed by energy dispersive x-ray system method. Finally, indirect tensile strength (ITS) test was performed (for two days) at room temperature to determine the proper amount of additives that will provide the best initial strength. RESULTS: From the results of the reactivity test, the best mixing formula (A:C:G = 60:30:10) for the three selected inorganic materials with short braking time and high reactivity was determined. The four types of cold reclaimed asphalt mixtures for ITS testing were manufactured by adding the inorganic material compounds at 0%, 3%, 5%, and 7%, and the ITS values were measured after two curing days. The ITS values at 5% and 7% were 0.308 MPa and 0.415 MPa, respectively. The results of quality control tests (Marshall stability, porosity, flow value, etc.) at 5% and 7% satisfied the specification criterion for the cold recycled asphalt mixtures. CONCLUSIONS : The selected inorganic materials (A, C, and G) and the best mixing formula (A:C:G = 60:30:10) accelerated the reaction with emulsified asphalt and shortened the curing time. Depending on the inorganic material used, the breaking time and reactivity can be directly related or unrelated. This is because of the chemical compositions of recycled aggregates, infiltrated foreign matter, and chemical reactions between the inorganic materials and other materials. Therefore, it is important to select the proper materials and the best mixing formula when evaluating the characteristics of the practically used materials such as recycled aggregates, inorganic materials, and emulsified asphalt.

PURPOSES : The purpose of this study is to examine the manufacturing method for emulsified asphalt and its bond performance by analyzing the properties of the emulsifier used to produce cold recycled asphalt mixtures. METHODS: In this study, four types of slow-setting cationic emulsifiers, a microsurfacing emulsifier, and six types of nonionic emulsifiers were used to manufacture emulsified asphalt. Because each emulsifier requires its own unique effective dose to provide the best performance, the optimum asphalt content for each effective dose was determined. Then, the optimum asphalt content for the emulsified asphalt mixture was determined by the tests to check its basic physical properties. By using the determined optimum content, asphalt mixtures were manufactured and dynamic immersion and tensile strength tests were conducted on the mixtures to analyze the influence of the emulsifier on the physical properties of the mixtures. RESULTS : The dynamic immersion test results showed a coating ratio of 54-85%, which is considerably higher than that of using ordinary straight asphalt. The tensile strength test yielded noncompliant values less than 0.4 N/mm, which is the standard requirement for dry indirect tensile strength. The correlation analysis between the dynamic immersion and tensile strength ratio tests showed very high correlation of 0.78. The correlation between the emulsifier content and water resistance performance was low, between -0.55 and -0.24. CONCLUSIONS : While the storage stability improves with increasing emulsifier, the effectiveness proportional to the increase is weaker as the emulsifier increases. The performance testing of asphalt residues before and after manufacturing the emulsified asphalt showed no significant change. It is proved that the emulsified asphalt maintains high coating resistance according to the dynamic immersion test results. In addition, according to the results of tensile strength ratio, cold recycled asphalt mixtures manufactured by the materials normally and commercially used are not compliant with the national standard specification; thus, additional effective materials will be needed for quality compliance. In conclusion, it is evident that the dynamic immersion and tensile strength ratio tests have good correlation, but the quantity of emulsifiers used is not related to the level of moisture resistance.

Cold recycled asphalt has been utilized to overcome high energy consumption and working temperature and low recycled pavement material percentage in hot mix asphalt and concrete pavement [1]. Up to dates, asphalt recycling on site called as Cold In-Place Recycling (CIR), Cold Central Plant Recycling (CCPR) and even hot recycling technologies have been developed and applied to the fields, but limitations such as poor adhesion between gravel and asphalt, slow hydration time, bleeding pavement are reported, respectively [2, 3, 4]. Among these issues, hydration time and initial strength in application are all related to the property of mineral filler influencing the mechanical property of pavement mixture. Due to these reasons, there have been continuous needs to develop new mineral filler to overcome previously reported issues by with the respects of mineral composition, hydration reaction and surface reaction enhancement. In this study, several natural minerals such as alumina, silicate, and calcium oxide were utilized as raw materials and following characterizations using SEM, EDS, XRD, and BET were performed to evaluate materials properties and suggest research directions for the optimum mineral filler development.

Development of high-performance eco-friendly cold asphalt and its manufacturing system

Since the first development of asphalt emulsion in 1920, the asphalt emulsions have been in existence for almost 100 years. The advantages of asphalt emulsion compared to hot asphalt and cut back binders are related to the low application temperature, compatibility with other water-based binders like rubber latex and cement, and lowsolvent content. Surface active agents(surfactants), also known as emulsifiers or emulsifying agents, are needed to provide the stability required over time. The type of asphalt emulsion is largely divided into two for the mixture which acts as a binder by mixing with the aggregate and for the bonding strength between asphalt pavement layers. The cold recycled asphalt mixture is affected the binding strength between asphalt and aggregate, depending on the properties of the asphalt binder as well as the emulsifier properties. Four kinds of emulsifiers(alkyl amines, ligine amine, fatty amine, alkyl amido polyamines) were used to make emulsified asphalt, and their basic properties (storage stability, cement mixing test, penetration, etc.) and aggregate film separation were measured. As a result, the penetration of the asphalt emulsion made by the type of alkyl amido polyamines emulsifier was measured to be about 10.4% higher, and the stripping of the bitumen-aggregate film was also lower about 21%. This is because polyamine has two or more primary amino groups –NH2 forms a strong binding force.

Asphalt pavement is covered over 90% of Korea road network. There are various causes for damage to asphalt pavement such as crack, stripping, and joints et al. A longitudinal joint occurs in an asphalt pavement when a new batch of hot-mix asphalt (HMA) is laid adjacent to an existing lane for maintenance of asphalt road. It is required to pave the width of a road in multiple lanes because paving the full width of the pavement in a single pass is usually impossible. The durability of longitudinal joints in asphalt pavements is strongly related with the pavement service life. This longitudinal joint is generated attachment sites where the old pavement surface and the new pavement surface are adhered to each other. In the short period of time, early cracks are generated due to the adherence failure of the new and old pavement. Rainwater penetrates into cracks at the time of rainfall. The cracks are enlarged to be connected by labeling and pothole generation, resulting in durability of the pavement deterioration of its service life. Therefore, there is a desperate need for a preventive material that can prevent the expansion of cracks in the longitudinal joint. Compare performance sealing tape with tack coating material, the research team is adopted freeze-thaw and wheel tracking loading test methods. The sealing tape shows the better performance than tack coating material under traffic loading and freeze-thawing test.

PURPOSES: The purpose of this study is to evaluate the mechanical properties of a cold-recycling asphalt mixture used as a base layer and to determine the optimum emulsified-asphalt content for ensuring the mixture’s performance. METHODS: The physical properties (storage stability, mixability, and workability) of three types of asphalt emulsion (CMS-1h, CSS-1h, and CSS-1hp) were evaluated using the rotational viscosity test. Asphalt emulsion residues, prepared according to the ASTM D 7497-09 standard, were evaluated for their rheological properties, including the G*/sinδand the dynamic shear modulus (|G*|). In addition, the Marshall stability, indirect tensile strength, and tensile-strength ratio (TSR) were evaluated for the cold-recycling asphalt mixtures fabricated according to the type and contents of the emulsified asphalt. RESULTS: The CSS-1hp was found to be superior to the other two types in terms of storage stability, mixability, and workability, and its G*/sinδ value at high temperatures was higher than that of the other two types. From the dynamic shear modulus test, the CSS-1hp was also found to be superior to the other two types, with respect to low-temperature cracking and rutting resistance. The mixture test indicated that the indirect tensile strength and TSR increased with the increasing emulsified-asphalt content. However, the mixtures with one-percent emulsified-asphalt content did not meet the national specification in terms of the aggregate coverage (over 50%) and the indirect tensile strength (more than 0.4 MPa). CONCLUSIONS : The emulsified-asphalt performance varied greatly, depending on the type of base material and modifying additives; therefore, it is considered that this will have a great effect on the performance of the cold-recycling asphalt pavement. As the emulsified-asphalt content increased, the strength change was significant. Therefore, it is desirable to apply the strength properties as a factor for determining the optimum emulsified-asphalt content in the mix design. The 1% emulsified-asphalt content did not satisfy the strength and aggregate coverage criteria suggested by national standards. Therefore, the minimum emulsified-asphalt content should be specified to secure the performance.

PURPOSES : The purpose of this study is to estimate the optimum content of an inorganic additive for cold-recycled asphalt mixtures and evaluate its performance. METHODS: An indirect tensile test, a tensile-strength ratio test, and an indirect tensile-fatigue test were conducted on cold-recycling asphalt mixtures with various additives. RESULTS: The laboratory performance tests indicated that granulated blast-furnace slag mixed with inorganic and cement activators provided optimum performance. The performance results of the cold-recycled asphalt pavement were similar to the inorganic and cement activators’ performance in terms of the indirect tensile strength, tensile strength ratio, and indirect tensile-fatigue test. CONCLUSIONS : Overall, the performance of a cold-recycled asphalt mixture using inorganic additives and emulsion asphalt was comparable to a warm-recycled asphalt mixture. However, more experiments aimed at improving its performance and studying the effect of the inorganic additives must be conducted.

비가열식 상온 도로포장 재활용 공법인 상온 현장 재활용 공법(CIR), 상온 플랜트 재활용 공법(CCPR), 상온 전체 포장층 재활용 공법(FDR)들은 경제적으로 시공 비용이 저렴하고 공사기간을 단축시키며 환경오염 영향을 적게 미치는 장점이 있다. 상온 재활용 공법에 사용되는 아스팔트 바인더는 크게 유화아스팔트(emulsified asphalt)와 폼드 아스팔트(foamed asphalt)가 적용되며, 이들은 재생 아스팔트 혼합물의 재생첨가제 또는 안정제로서의 기능을 하기도 한다. 유화아스팔트는 물속에 아스팔트 바인더 입자(1-3μm)가 계면활성제(surfactant)에 의해 상분리 현상을 일으키지 않고 분산 상태를 유지하고 있는 액체 상태의 아스팔트이기 때문에 상온에서 별도의 가열 없이 편리하게 사용할 수 있다. 하지만 상온 재활용 아스팔트 콘크리트에 대한 공학적 구조 해석을 위한 정량적 데이터가 부족하여 공학적 공용성 분석이 이루어지지 못해 널리 활성화 되는데 한계점을 가지고 있다. 본 연구는 상온 재활용 아스팔트 콘크리트용 개질 유화아스팔트의 개발을 목적으로 개질재(천연고무, 합성고무 등)에 의한 유화아스팔트 바인더의 정량적 물성 성능 평가를 위하여 기초적 실험평가를 실시하였다. 아스팔트 바인더(AP-3)를 개질 첨가제인 천연고무, 합성고무 A와 B를 각각 3% 첨가하여 개질시키고 유화 과정을 시켜 개질 유화아스팔트를 제조하였다. 이렇게 제조된 개질 유화아스팔트의 증발잔류물(평균 61%)에 대해 침입도와 연화점 시험을 실시하였다. 시험결과 천연고무와 합성고무 B로 개질 유화아스팔트의 연화점이 66℃과 67℃로 합성고무 A(51℃)보다 높게 나타났고, 침입도는 천연고무로 개질된 유화아스팔트가 49로 합성고무(A) 66와 합성고무(B) 74로 측정되었다. 천연고무로 개질된 유화아스팔트의 물성 성능이 가장 우수하였고 혼합성 및 저장안전성도 양호하였다. 천연고무, 합성고무 A와 B를 적용한 개질 유화아스팔트의 물성 성능평가를 통해 기초적 자료를 확보하였고, 향후 상온 재활용 아스팔트 콘크리트 혼합물에 대한 공용성능 평가를 통해 공학적 공용성 분석을 진행할 예정이다.

PURPOSES:The objective of this study is to evaluate the performance of asphalt mixtures containing inorganic additive and a high content of reclaimed asphalt pavement (RAP).METHODS:The laboratory tests verified the superior laboratory performance of inorganic additive compared to cement, in cold recycled asphalt mixtures. To investigate the moisture susceptibility of the specimens, tensile strength ratio (TSR) tests were performed. In addition, dynamic modulus test was conducted to evaluate the performance of cold recycled asphalt mixture.RESULTS:It was determined that NaOH solution mixed with Na2SiO3 in the ratio 75:10 provides optimum performance. Compared to Type B and C counterparts, Type A mixtures consisting of an inorganic additive performed better in the Indirect tensile strength test, tensile strength ratio test, and dynamic modulus test.CONCLUSIONS:The use of inorganic additive enhances the indirect strength and dynamic modulus performance of the asphalt mixture. However, additional experiments are to be conducted to improve the reliability of the result with respect to the effect of inorganic additive.

PURPOSES:The objective of this study is to ascertain the curing period of cementless cold central plant recycled asphalt base-layer, using mechanical analyses and specimen quality tests on the field.METHODS :Cold central plant recycled asphalt base-layer mixture was produced in the plant from reclaimed asphalt, natural aggregate, filler for the cold mix, and the modified emulsion AP using asphalt mix design and plant mix design. In order to examine the applicability of the curing period during the field test, the international standards for the possibility of core extraction and the degree of compaction and LFWD deflection were analyzed. Moreover, Marshall stability test, porosity test, and indirect tensile strength test were performed on the specimens of asphalt mix and plant mix design.RESULTS :The plant production process and compaction method of cementless cold central plant recycled asphalt base-layer were established, and the applicability of the optical moisture content for producing the mixture was verified through the field test. In addition, it was determined that the core extraction method of the conventional international curing standard was insufficient to ensure performance, and the LFWD test demonstrated that the deflection converges after a two-day curing. However, the back-calculation analysis reveals that a three-day curing is satisfactory, resulting in a general level of performance of dense asphalt base-layer. Moreover, from the result of the specimen quality test of the asphalt mix design and plant mix design according to the curing period, it was determined that the qualities satisfied both domestic and international standards, after a two-day curing. However, it was determined that the strength and stiffness after three-day curing are higher than those after a two-day curing by approximately 3.5 % and 20 %, respectively.CONCLUSIONS:A three-day curing period is proposed for the cementless cold central plant recycled asphalt base-layer; this curing period can be demonstrated to retain the modulus of asphalt-base layer in the field and ensure stable quality characteristics.

일반적으로 유화 아스팔트와 폼드 아스팔트를 사용한 현장 상온 재생 아스팔트 포장은 노후한 아스팔트 포장을 재생하는데 가장 경제적이며 친환경적인 재활용 공법이다. 최근, 현장 상온 재생 아스팔트 혼합물의 코팅, 라벨링, 잔류안정도, 양생조건을 향상시켜주는 고점착 유화 아스팔트가 개발되었다. 본 연구의 목적은 현장 상온 재생 아스팔트 포장을 위한 고점착 유화 아스팔트 혼합물과 폼드 아스팔트 혼합물의 실내시험에 대한 반응특성을 비교하는 것이다. 고점착 유화 아스팔트 혼합물은 폼드 아스팔트 혼합물과 비교하여 재활용 골재를 균일하게 코팅시켜주는 것으로 육안 관찰되었다. 현장 상온 재생 아스팔트 포장을 위한 고점착 유화 아스팔트 혼합물과 폼드 아스팔트 혼합물의 마샬안정도와 간접인장강도는 유사한 반응을 보여주었다. 하지만 진공으로 포화된 습윤상태의 고점착 유화 아스팔트 혼합물의 마샬안정도와 간접인장강도는 폼드 아스팔트 혼합물보다 우수한 것으로 나타났다. 4시간 양생 후 고점착 유화 아스팔트 혼합물의 라벨링 현상은 폼드 아스팔트 혼합물보다 적게 발생하였다. 본 실내시험에 대한 반응특성으로부터 현장 상온 재생 아스팔트 포장을 위한 고점착 유화 아스팔트 혼합물은 폼드 아스팔트 혼합물보다 우수한 저항성과 라벨링 저항성을 발휘하는 것으로 평가되었다.