The need for research on a sensor system that can monitor the dynamic load of a commercial vehicle in real-time is emerging because the development of autonomous vehicles is actively progressing worldwide. In this study, dynamic load measuing system of commercial vehicles was developed using the MEMs inclinometer attached to the leaf spring suspension. Test vehicle’s driving test was accomplished by changing speed and payload weight in several stages. Using the dynamic load measurement system, it was possible to check the weight shift and the change of stopping distance. When a driving speed increases from 30km/h to 80 km/h, the stopping distance increases from about 25m to 80m.

Experimental analysis has been carried out on double glazed glass of a commercial vehicle to analyze thermal characteristics for various air flow conditions. This double glazed glass has an important effect on the blocking performance of heat transfer with the vehicle's moving speed and ambient thermodynamic conditions. Calculated thermal resistances and heat transmission coefficient through the glass were compared with measured air indoor and outdoor temperatures including the glass surfaces using an experimental apparatus. The thermal resistance through the glass was increased with the indoor air temperature while overall heat transmission coefficient was decreased due to the convective heat transfer effect. As indoor air became warmer, the effect of air flow velocity on the heat transmission coefficient was reduced significantly. It is expected that these results can be used as applicable design data for the development of the double glazed glass system for many commercial vehicles.

PURPOSES: This study aims to analyze how the installation of advanced warning devices affects individual drivers’driving behaviors with operating record data collected from 100 vehicles. METHODS: With collected data, the changes in individual drivers’driving behaviors, such as Forward Collision Warning (FCW) and Lane Departure Warning (LDW), were investigated with respect to the cumulative distance traveled and driving time. For the analysis, operating record data collected from 100 vehicles for seven months were used. RESULTS: The results showed that individual drivers’driving behaviors could be categorized into six different types. In addition, most of the drivers showed unstable warning patterns in the initial stage after installation of an advanced warning device. Approximately 40% of vehicles equipped with advanced warning systems were found to have positive effects, indicating that the frequencies of both FCW and LDW had been continuously decreasing after installation of the system. CONCLUSIONS : The warning device might be helpful for making drivers’driving behaviors safer. Driving behaviors during the initial stage of the system installation, which might be regarded as an adaptation phase, were found to be very unstable compared with normal situations, indicating that adequate education and training should be provided to all the drivers to prevent operator disruption at the initial installation of the system.

The object of this study was to investigate for improving of the homogeneous stress distribution according to sliding cage geometry. In order to achieve this, the sliding cage were modelled as type A, type B and type C, then the sliding cage were applied at A-IMS assembly. The numerical simulation was performed by SOLIDWORKS SIMULATION commercial code and the torque range was applied from 10N·m to 40N·m at A-IMS assembly. The results of simulation were compared in terms of Von-mises stress, principal stress and displacement characteristics. Each stress of type B were the highest value. In other hand, Von-mises stress of type A and type C were less than yield stress.

The objective of this study is to investigate the effect of closed and open type on the load characteristics and amount of waste in tubular shaft and solid shaft for optimal design. The open and closed type were designed by 6 stage processes and applied for analysis. The coefficient of friction was set to Oil_Cold conditions as refer to the analysis library. It is found that the actual underfill phenomenon was not observed on the closed and open type. The metal flow of the closed and open type are revealed that the folding phenomenon was not occurred, thus there is no problem in actual production. The load characteristics are similar from stage 1 to stage 3 due to the same geometry of upper and lower die. However, tubular shaft and solid shaft are decreased 26% and 32% load from stage 4 to stage 6. In case of open type, amount of waste of tubular shaft and solid shaft are 11g and 14g, respectively.

There are many causes of interior noise in commercial vehicles. The one of them is power steering noise and this study try to reduce the power steering noise by theoretical consideration. The interior noise was tested for the real truck and analysed the frequency. For reducing the interior noise, the spiral tube was adapted and modified the structure in the steering system. The spiral tube system was analysed and made the formula to calculate the reducing frequency. And the effective frequency for reducing the interior noise was calculated by changing the length of tube. Finally, we found the possibility between thoeretical results and real interior noise by comparing the frequency results. The second, the experimental consideration will be worked in power steering system. Finally, the optimal design result will be suggested for reduce the noise.

Recently, the need of weight reduction has been required in automobile industry. In this paper, we aim to evaluate the composite sandwich panel to substitute original steel structure of commercial vehicle. The compressive and drum-peel tests were conducted to consider core materials and resin system of the sandwich panel. Based on the test, we decided the core reinforcement and matrix materials of the panel. As a result, the composite panel were composed of aluminum profile, glass fiber prepreg and aluminum honeycomb. We also confirmed the weight reduction ratio and structural safety compared to prior steel structure components by bending test and FEM simulation.

The air brake chamber is needed higher sealing performance and durability for the safety and confidential operation, especially, in brake systems of commercial vehicle. For higher sealing, we applied new clamping technique differentiated methods of other global manufacturers. And we developed the power spring and spring guide made from light engineering plastic with high durability in repeated condition. We also have achieved the basic performance test like sealing test in compressed air and various environment tests in dust and salty water for new manufactured air brake chambers. As a result, the air brake chamber applied light weight and high durable power spring is satisfied all demand specification conditions for commercial vehicle

Abnormal cab vibrations in the Y direction in commercial vehicles during driving(70~90kph) are not common vibrations that happen to vehicles during driving and can be an obstacle to normal driving. This study conducted Operation Deflection Shape(ODS) testing to identify the causes of those abnormal cab vibrations and find solutions for them and also a sine sweep test to find resonance and frequency in the cab suspension system and set directions for improvement. The study also altered the shape of the bush inner part for changes to the rigidity features of the cab bush in the Y direction and revised the design with optimal rigidity in the Y direction, thus improving abnormal cab vibrations in the Y direction during driving.

The latest weight reduction research of automotive industry and technology was improved. In this paper, we aim to evaluate the composite frame to manufacture the floor assembly of commercial vehicle. The design of subframe incorporated into the floor module was determined by FEM(Finite Element Method) simulation. The mechanical properties used for the simulations were obtained from the tests for samples of glass fiber/epoxy composites. We made two kinds of pultrusion products, one was aluminum profile, the other was unidirectional composites with aluminum profile. Based on the results from the simulation and bending test, the design of the subframe was finally determined prior to adoption of the commercial vehicle floor.

This study proposes a collaboration system framework on the web service in a supply chain to implement an efficient virtual supply chain and improve an ability to fulfill received orders over a supply chain. The system based on the framework proposed in this paper plays an important role for automatic order negotiation and placing/receiving an order noticed in web service by the main system. Furthermore, it can evaluate the fulfillment of received orders over a supply chain by using the transaction results from hierarchically related vendors and establish efficient manufacturing plans. In a word, this system is the automated system for creating manufacturing plans, placing and receiving orders. A little more important main function of this system is that it has a dynamic evaluation capability about fulfillment with received orders over a supply chain, and improves the evaluation method of fulfillment ability with received orders with related to direct dealing vendors, which is a main problem in existing system. As a result, this system is able to reduce the work load of the sales and purchasing materials, production control division, to manage accurate inventory promptly, to maintain the optimal inventory level by analyzing the information of fulfillment ability with received orders, and to enhance the level of service for customers.

2007년 경찰청 통계자료에 따르면 사업용 차량(시내, 시외, 기타버스)의 교통사고 건수는 당 해 교통사고 건수의 3.5%에 해당하지만 사업용 차량의 경우 운전자 외 다수 승객의 안전을 책임져야 하므로 더욱 심각한 사회적, 경제적 문제를 초래한다. 이러한 사업용 차량의 교통사고 감소 및 안전운전에 대한 사회적 요구에 부흥하기 위하여 디지털 주행기록계, 차량용 블랙박스 등 다양한 형태의 시스템이 사용되고 있으나, 이러한 시스템은 사고 후 차량데이터를 기반으로 위험운전여부를 분석하여 운전자를 관리하기 때문에 실시간으로 운전자를 관리하기에는 큰 한계가 있다. 또한 현재 운영되고 있는 주행기록계는 운전자에게 경고 정보를 제공하지만 실제 위험운전 여부와 상관없이 차량의 속도와 RPM정보만을 이용하여 운전자에게 경고를 제공하고 있어 효율이 매우 떨어지는 실정이다. 이에 본 연구의 선행연구에서는 차량 운전자의 운전행태에 따른 차량 동역학 데이터를 저장?판단하여 운전자에게 실시간으로 경고정보를 제공해 줄 수 있는 위험운전 판단장치를 개발하였으며, 개발된 위험운전 판단장치에서 운전자의 안전운전을 향상 시킬 수 있는 위험운전 유형에 따른 임계값을 개발하였다.

Recently, RFID technology is being widely embraced in the supply chain, by manufacturers, retailers, and logistics firms. This study shows the RFID system to provide location based service for commercial vehicle by integrating tracking function of GPS with Mobile service. For this, we configured PC-based terminal for vehicle and developed application consisted of RFID and GPS manager program. In web service module which uses mobile service, commodity information acquired from each vehicle at real-time is added at database and it is analyzed in various aspects to support management decision through the Legacy system.