판형 열교환기는 1920년대부터 본격적으로 상업화되었으며, 이후 판형 열교환기의 기본 컨셉은 지금까지도 거의 변화가 없었지만 고온, 고압 그리고 대용량 열교환에 적용되기 위해 설계 및 제작 방법들이 혁신적으로 발전하여 지금에 이르게 되었다. 판형 열교환기의 개발 트렌드는 전열 효율이 좋으면서 압 력강하가 낮고 또한 유체 분배가 잘되는 전열판의 개발과 일치한다. 본 연구에서는 이러한 트렌드를 만족 시키는 선박용 중속엔진 오일 냉각용 판형 쿨러 개발과 관련된 주요 과정들을 소개하고, 또한 개발된 판형 오일쿨러의 전열성능을 실험적으로 분석하여 이에 대한 결과를 제공하고자 한다. 본 연구에서 판형 쿨러는 구조적 특징으로 인해 직접 판벽 온도를 측정할 수 없어 수정된 Wilson Plot 방법을 응용하여 열전달계수를 구하였다. 오일-물 실험 전에 물-물 실험을 통해 우선 물측의 열전달계수와 압력강하량을 구하였고, 그 결과를 바탕으로 오일측의 열전달계수를 구하였다. 양측 모두 유량 증가에 따라 열전달 성능은 증가하였지 만, 압력강하량도 동시에 증가하였다. 그리고 실험을 통해 본 연구에서 개발된 판형 오일쿨러가 개발목표치를 성공적으로 달성하였음을 확인할 수 있었다.
Indirect evaporative coolers (IECs) are widely used for cooling of outdoor air in building air-conditioning and for cooling of indoor air in data center air-conditioning. However, for each case, the inlet air temperature and humidity condition to IEC are different, which may yield different cooling efficiency. In this study, tests were conducted at the two air conditions using two IEC samples having different channel pitch (3 mm × 5 mm, 5 mm × 5 mm). Results showed that the efficiencies of the 3 mm × 5 mm sample were 12~32% larger than those of the 5 mm × 5 mm sample due to 25% larger heat transfer area and the usage of smaller diameter channel. The efficiency was 10% larger at the data center condition than at the building condition. The reason may be attributed to a larger absolute humidity difference between the liquid film and the air at the data center condition. At the same air velocity, the pressure drops at the wet channel were 64~128% larger than those at the dry channel due to the presence of liquid film at the wet channel. Comparison of the data with predictions by the analytical model revealed that both the efficiency and the pressure drop were over-predicted. Possible reason may be the simplification of the channel geometry and the assumption of fully developed flow, which may be improved in the future.
The wavy fins have been widely used in the heat exchangers in coolering system, aerospace system and automotive. Especially, an automobile has the wavy fin and flat tube heat exchanger for oil cooling system. The objective of this research is the performance comparison of wavy fins for battle vehicle diesel engine oil-cooler by numerical analysis. The real type fin is the wavy fin with corrugated structure, and the comparative fin surfaces are plain, louver, lateral perforation and parallel wavy fin. The non-dimensional values of f-factor, j-factor, area goodness factor and volume goodness factor was performed on the performance comparison. The plain and louver fin shows the highest performance in pressure drop and heat transfer respectively. In the area goodness factor and volume goodness factor results, the parallel wavy fin and louver fin show the highest values at each result.
The heat transfer characteristics of a spiral type EGR cooler for a diesel engine are numerically analyzed to investigate the performance of EGR cooler. The commercial code FLUENT is utilized to simulate a single spiral tube with constant wall temperature conditions. The numerical analysis is performed with the variation of exhaust gas flow rate. The results show that as mass flow rate increases, temperature difference between inlet and outlet and efficiency become lower, while heat flux gets higher. The empirical correlation is derived in forms of Nusslet number and Reynolds number based on the numerical results.
The gas flow and heat transfer inside an EGR cooler for a diesel engine are numerically analyzed to investigate the performance of EGR cooler. The commercial code FLUENT is utilized to simulate a single spiral tube with constant wall temperature condition. The numerical analysis is performed with the variation of exhaust gas flow rates according to engine speed. The computational results agree well with the experimental results published before. The results show that the maximum error rate is about 0.6% for all operating conditions. Thus a single tube model with constant wall temperature condition is appropriate for simulating EGR cooler.
This paper presents that hybrid cooler of vapor compression type and natural refrigerant circulation type is energy saving cooler using R-410a for indoor mobile telecommunication station. Its performance and operation characterists are done experimently about receiver tank, piping and heat exchanger designs for natural circulation of refrigeration and use of R-410a for fixed height location difference of indoor and outdoor cooler.
In this study, the performance characteristics of EGR Cooler applying to the current commercial vehicle was analyzed by the numerical analysis. Through the experiment the performance evaluation of EGR Cooler must need a lot of time and expenses. On the other hand, the numerical analysis has been used in many research areas as a way to reduce the cost and time. The analysis model of this study has a spiral shape tube. The exhaust gas passes through the inside of the tube. The performance of Cooler was analyzed according to the variation of gas mass flow rate. The results of analysis and experimental was confirmed that was indicating the same trend.
신뢰성이란 단기간에 측정되는 성능과는 다른 지표로서 흔히 장기간에 걸쳐 평가되는 품질의 척도이다. Oil Cooler는 공작기계(machine tools)의 주축 및 구동부 등에서 발생하는 열 변형을 제어하는 장치로서 공작기계의 신뢰성 향상을 위해서는 oil cooler의 신뢰성 개선이 이루어져야 한다. 본 연구에서는 oil cooler의 신뢰성 개선을 위해 고장률 데이터베이스를 이용한 신뢰성 예측과 이를 통한 취약부품 분석을 실시하고 신뢰성 시험기를
Most Recently, with rapid development in marine industries such as marine structures and ship, there occurs much interest in the study of corrosion characteristics which play an important role in design of cooling water system like heat-exchanger. Especially, as operating environment of fresh cooling water system in vessels is acidified, this system is seriously corroded. In this study, to study on the corrosion characteristics of Al-alloy shell for cooler, the electrochemical polarization test of materials for the marine fresh water cooler such as Al-alloy, Cu and naval brass was carried out in fresh water. And thus the polarization resistance and anodic polarization behavior of Al-alloy, Cu and naval brass are investigated. Also, galvanic corrosion characteristics of Al-alloy coupled with Cu and naval brass is considered. The main results obtained are as follows ; (1) The current density of corrosion is high in order of Al-alloy > naval brass > Cu (2) As anodic potential increases, the corrosion resistance of naval brass is better than that of Cu. (3) The galvanic corrosion of Al-alloy coupled with Cu and naval brass is activated than corrosion of Al-alloy.
곡물냉각기를 이용한 벼 건조 및 저장시스템의 최적 운영조건을 구명하기 위하여 Box의 complex algorithm을 기초로 한 최적화 프로그램을 개발하였다. 개발한 최적화 프로그램을 이용하여 반입물량에 따른 시스템의 소요비용이 최소화되는 최적 1차 건조 후 함수율과 건조 및 냉각기의 최적소요 대수를 결정하였다. 그 결과를 요약하면 다음과 같았다. 벼의 건조비용은 최종함수율이 낮을수록 증가하였으며, 톤당 건조비용은 6 톤 건조기에 비해 20 톤
곡물냉각기를 이용하여 벼의 냉각특성을 구명하기 위하여 RPC의 원형빈에서 2회의 냉각실험을 실시하였다. 1차 냉각 실험은 하절기에 200 톤 규모의 원형빈에서, 2차 냉각실험은 수확기에 300 톤 규모의 원형빈에 저장된 벼를 대상으로 실시하였다. 그 결과를 요약하면 다음과 같다. 1차 냉각실험에서 초기곡온 23.6, 함수율 19.3%인 벼180.3 톤을 14까지 냉각시키는데 52.5시간이 소요되었으며, 냉각을 통해 함수율은 약 0.6% 감소하였다
국내의 기상조건 및 벼의 수확후 처리여건에 적합한 곡물냉각기를 개발하고, 냉각능력, 재열능력, 가열능력, 소요전력 및 성능계수 등의 성능을 측정하여 설계조건에 적합한지를 분석하였다. 그 결과를 요약하면 다음과 같다. 압축기 무부하전자변과, 재열기 및 증발기에 고온고압의 냉매가스를 공급하여 냉각능력을 0∼100%까지 제어할 수 있고, 온도 5이상, 상대습도 54∼95%의 정온정습 공기를 발생할 수 있는 1일 최대 벼 200톤을 냉각할 수 있는 곡물