여름철은 타 계절에 비해 장마와 불안정한 대기 등으로 인하여 빗길 교통사고의 위험성이 크게 증대될 수 있으며, 최근 5년 (2018~2022)간 여름철 빗길 교통사고는 전체 빗길 교통사고의 39%를 차지할 정도로 높은 수준이다. 이러한 빗길 운전은 노면의 배수 불량 및 미끄럼 저항 감소 등으로 인하여 수막현상을 발생시키게 된다. 이에 본 연구에서는 우천 시 도로의 안전성 강화 및 사고 위 험을 최소화하기 위한 요소인 수막두께를 산정하기 위하여 Manning의 평균 유속식을 기반으로 콘크리트 노면의 조도계수 예측 모델을 개발하는 것을 목표로 하였다. 조도계수의 영향인자를 고려하기 위하여 실외 강우 모의 장비를 이용하여 콘크리트를 타설한 뒤 실험 인자로 포장 경사, 배수거리, 강우강도, 노면 조직 특성을 고려하였으며, 이 중 노면 조직 특성은 타이닝 처리를 하지 않은 구간만 고 려한 타 연구의 기존 예측 모델 단점을 보완하기 위하여 16, 25mm 간격의 타이닝 표면 처리한 구간을 추가로 고려하였다. 수막두께 측정은 측정 범위 0.3~5mm의 수막두께 측정 게이지를 제작하여 강우가 모사된 조건에서 배수 거리 1~5m 이내 지점의 노면 조직 상 단과 수면이 접하는 수직 높이를 총 3회 측정하여 평균값을 사용하였다. 실측된 수막두께 데이터베이스를 기반으로 Manning 공식을 이용하여 조도계수를 역산한 결과, 강우강도가 증가함에 따라 조도계수는 감소하였으며, 이는 강우의 증가로 인해 물의 흐름과 콘크리 트 노면 사이의 마찰 저항 감소에 기인한 것으로 판단되었다. 또한 포장 경사가 높고 배수 거리가 짧을수록 배수성이 증가하여 마찰 저항의 지표인 조도계수가 증가하는 것으로 확인되었다. 평균 조직 깊이에 따른 조도계수 영향의 경우, 평균 조직 깊이가 증가할수록 콘크리트 표면에 노출되는 표면적이 증가하여 수막두께가 얕게 생성되고, 얕은 수심으로 인해 물의 흐름 저항이 감소하여 조도계수는 감소하는 것으로 산정되었다. 이후 135개의 데이터를 종합하여 조도계수를 종속변수로 하고 강우강도, 포장경사, 배수거리, 평균 조직 깊이, 수막두께를 독립변수로 하는 회귀분석을 수행하여 조도계수 산정식을 개발하였다.

Painting pretreatment is an important task in determining the life of painting as it removes rust or foreign substances from the painting surface and gives adhesion between the painting surface and the painting surface. Since painting pretreatment is an important task, IMO strictly requires that the painting pretreatment surface be maintained at a Sa 2.5 grade and the surface roughness is 30μm~75μm. Painting pre-processing is an important task that determines the lifespan of a painting, but it is done through visual inspection by the inspector, and the quality varies depending on the inspector. In this study, in order to develop a quality measurement system for the painting pretreatment surface, Matlab2023b was used to determine the range of appropriate quality brightness by comparing the brightness of the painting pretreatment surface and surface roughness.

Injection molding is a process of shaping resin materials by heating them to a temperature above their melting point and then using a mold. The resin material is injected into and cooled within the mold cavity, solidifying into the desired shape. The core and cavity components that make up the mold cavity are crucial elements for the precision molding in injection molding. In the case of precision mold production, the application of 5-axis machining technology is required to ensure high machining quality for complex shapes, and among these factors, the tool angle is a critical machining condition that determines the surface roughness of the workpiece. In this study, we aim to measure the surface roughness of the machined surface of KP4A specimens during machining processes with variations in the tool angle and analyze the correlation between the tool angle and surface roughness.

The cutting process, which is a key processing technology in various industrial fields is achieving continuous growth, and the demand for high-quality cutting surfaces is continuously demanded. Plasma cutting continues to be studied for its excellent workability and productivity, but problems with cutting surface quality such as dross formation occur, so research to secure excellent cutting surface quality through appropriate control of process variables is essential. In this study, we propose a method for predicting surface roughness using real-time current and cutting speed data obtained while performing plasma cutting on A106 B steel pipe. Surface roughness was predicted based on the RBF algorithm applicable to prediction and control models. It was shown that the surface roughness of the plasma cutting surface can be predicted with the arc current waveform and process speed data. This study can be used as a basic study to control the surface roughness of the cut surface in real time.

Carbon steel pipes, which are essentially used in the manufacturing industry, are used in various fields due to the advancement of the industry, and a cutting process is essentially applied to pipes manufactured in a nominal size. The cutting process is the most basic and first process used to obtain a material in a desired shape, and it can affect the quality of subsequent processes such as welding or painting, so high-quality cutting surfaces are essential. Therefore, due to the advantage of improving productivity, it is essential to study to secure the appropriate quality of the cutting surface of the plasma cutting process, which is widely used in the industrial field. In this study, the effect of cut surface quality according to process parameters in the plasma cutting process for carbon steel pipe materials was analyzed. The surface roughness was measured to determine the quality of the cut surface, and the relationship between the surface roughness and the process variables was confirmed by selecting the arc current and cutting speed, which are identified as the main factors forming the surface roughness, as process variables.

PURPOSES : For most local governments, including that of Gangwon-do, the establishment of an organized pavement management system is insufficient, resulting in problems such as inefficient distribution and use of maintenance budgets for deteriorated road pavements. In this study, we aimed to contribute to the establishment of a more reasonable road maintenance strategy by developing a model for predicting the annual international roughness index (IRI) change for national highway asphalt pavements in Gangwon-do based on big data analysis. METHODS : Data on independent and dependent variables used for model development were collected. The collected data were subjected to exploratory data analysis (EDA) and data preprocessing. Independent variable candidates were selected to reduce multicollinearity through correlation analysis and specific conditions. A final model was selected, and sensitivity analysis was performed. RESULTS : The final model that predicts annual IRI change uses independent variables such as annual temperature range, minimum temperature, freeze-thaw days, IRI, surface distress (SD), and freezing days. The sensitivity analysis confirmed that the annual IRI change was affected in the order of annual temperature range, minimum temperature, freeze-thaw days, IRI, SD, and freezing days. CONCLUSIONS : Road maintenance can be performed rationally by predicting future pavement conditions using the model developed in this study. The accuracy of the prediction model can be improved if additional data, such as material properties and pavement thickness, are obtained in future studies.

The surface of carbon films deposited with inverted plasma fireballs is analysed in this paper. Measurements were conducted with Raman spectroscopy, atomic force microscopy and nanoindentation. The latter was used to obtain Young’s modulus as well as Martens and Vickers hardness. The roughness of the film was measured by atomic force microscopy and its thickness was measured. It was shown with Raman spectroscopy that the films are homogeneous in terms of atomic composition and layer thickness over an area of about 125 × 125 mm. Furthermore, it was demonstrated that inverted plasma fireballs are a viable tool for obtaining homogeneous, large area carbon films with rapid growth and very little energy consumption. The obtained films show very low roughness.

PURPOSES : The initial smoothness of concrete pavement surfaces must be secured to ensure better driving performance and user comfort. The roughness was measured after hardening the concrete pavement in Korea. When the initial roughness is poor, relatively large-scale repair works, such as milling or reconstruction must be performed. Hence, a method to measure the roughness of the concrete pavements in realtime during construction and immediately correct the abnormal roughness was developed in this study. METHODS : The profile of a concrete pavement section was measured at a construction site using sensors that were attached to the tinning equipment of the paver. The measured data included outliers and noise caused by the sensor and vibration of the paving equipment, respectively, which were further calibrated. Consequently, the calibrated data were input into the ProVAL program to calculate the roughness based on the international roughness index (IRI). Additionally, the profile of the section was re-measured using another method to verify the reliability of the calculated IRI. RESULTS : The profile data measured at the concrete pavement construction site were calibrated using methods, such as overlapped boxplot outlier removal and low-pass filtering. The outlier data from the global positioning system (GPS), which was installed to identify the construction distance, was also calibrated. The IRI was calculated using the ProVAL program by matching the measured profile and GPS data, and applying the moving average method. The calculated IRI was compared to that measured using another method, and the difference was within the tolerance. CONCLUSIONS : A method to measure the roughness of the concrete pavements in real time during construction was developed in this study. Hence, the performance of concrete pavements can be improved by enhancing the roughness of the pavement considerably using the aforementioned method.

Recently, halogen lamps for vehicle exterior lamp systems are being replaced by LEDs (Light Emitting Diode) in consideration of miniaturization, power consumption, life, luminance, and eco-friendliness. Due to regulations on the amount of light required, luminance, light uniformity, and glare prevention, it is required to develop a light guide for controlling a light source of an LED lamp for a vehicle. For the development of the light guides, the development of machining technology that can cut micro patterns of hundreds of micrometers scale into surface roughness of tens of nanometers scale must be preceded. In this study, the effect of variations in cutting conditions on surface roughness was analyzed through experiments. The micro patterns was manufactured by cutting into STAVAX material, and the surface of the micro patterns was super-finished using a ball-shaped PCD (polycrystalline diamond) tool without flutes. In experiments, the cutting conditions of the super-finishing process were varied, and the varied cutting conditions were feed rate, radial depth of cut, and spindle speed

The function of coolant in machining is to reduce the frictional force in the contact area in between the tool and the material, and to increase the precision by cooling the work-piece and the tool, to make the machining surface uniform, and to extend the tool life. However, cutting oil is harmful to the human body because it uses chlorine-based extreme pressure additives to cause environmental pollutants. In this study, the effect of cutting temperature and surface roughness of titanium alloy for medical purpose (Ti-6Al-7Nb) in eco-friendly ADL slot shape machining was investigated using the response surface analysis method. As the design of the experiment, three levels of cutting speed, feed rate, and depth of cut were designed and the experiment was conducted using the central composite planning method. The regression expressions of cutting temperature and surface roughness were respectively obtained as quadratic functions to obtain the minimum value and optimal cutting conditions. The values from this formula and the experimental values were compared. As a result, this study makes and establishes the basis to prevent environmental pollution caused by the use of coolant and to replace it with ADL (Aerosol Dry Lubricant) machining that uses a very small amount of vegetable oil with high pressure.

생체용 마그네슘 합금은 전연성 부족과 열에 의한 팽창률 변화가 심하여 2mm 이하의 판재를 만드는 것이 매우 어려움 문제이다. 이를 해결하기 위해 압연 방식, 세이퍼 방식, 밀링 방식 등의 다양한 방법이 존재할 수 있다. 압연 방식을 적용하여 실험을 진행하였으나 Mg 합금은 전연성, 취성의 문제로 인해 파괴되는 현상이 발생하였다. 그리고 세이퍼 방식은 가공시 충격이 발생하는 단속절삭이기 때문에 표면에 자국이 남게 되고 시험편이 휘어지는 현상이 발생하는 문제가 발생하였다. 최종적으로 밀링 방식으로 전환하여 가공실험을 수행해 본 결과 매우 만족할 만한 결과값을 얻게 되었고, 이 결과는 절삭조건을 절삭회전수 1000rpm, 이송속도 127mm/rev, 절삭깊이 0.5mm로 엔드밀 사용하여 가공하였을 때 Ra = 0.44㎛의 표면거칠기값을 얻게 되었다. 본 논문에서는 생체 마그네슘 합금재료로 미소판재를 가공하였을 때 매우 좋은 표면을 유지하며 2mm 이하의 미소 두께를 지속적으로 가공이 가능하도록 하였으며, 다양한 절삭조건, 2날과 4날 엔드밀 날수 변화 등을 통해 최적의 가공조건을 알아보는 실험을 진행하였다.

Carbon fiber and its composites are increasingly used in many fields including defence, military, and allied industries. Also, surface quality is given due importance, as mating parts are used in machineries for their functioning. In this work, the turning process is considered for Carbon Fiber Reinforced Polymer (CFRP) composites by varying three important cutting variables: cutting speed, feed, and depth of cut. Correspondingly, the surface roughness is measured after the completion of turning operation. As well, a prediction model is created using different fuzzy logic membership function and Levenberg–Marquardt algorithm (LMA) in artificial intelligence. Later, the surface roughness values from the developed models are compared against the experimental values for its correlation and effectiveness in using different membership functions of fuzzy logic and ANN. Thus, the experimental results are analyzed using the effect graphs and it is presented in detail.

Intertidal mud crab (Macrophthalmus japonicus) is an organism with a hard chitinous exoskeleton and has function for an osmotic control in response to the salinity gradient of seawater. Crustacean exoskeletons change in their natural state in response to environmental factors, such as changes in the pH and water temperature, and the presence of pollutant substances and pathogen infection. In this study, the ecotoxicological effects of irgarol exposure and heavy metal distribution were presented by analyzing the surface roughness of the crab exoskeleton. The exoskeleton surface roughness and variation reduced in M. japonicus exposed to irgarol. In addition, it was confirmed that the surface roughness and variation were changed in the field M. japonicus crab according to the distribution of toxic heavy metals (Cd, Pb, Hg) in marine sediments. This change in the surface roughness of the exoskeleton represents a new end-point of the biological response of the crab according to external environmental stressors. This suggests that it may affect the functional aspects of exoskeleton protection, support, and transport. This approach can be utilized as a useful method for monitoring the aquatic environment as an integrated technology of mechanical engineering and biology.