In this work, powder metallurgy and severe plastic deformation by high-pressure torsion (HPT) approaches were combined to achieve both full density and grain refinement at the same time. Pure Cu powders were mixed with 5 and 10 vol% diamonds and consolidated into disc-shaped samples at room temperature by HPT at 1.25 GPa and 1 turn, resulting in ultrafine grained metallic matrices embedded with diamonds. Neither heating nor additional sintering was required with the HPT process so that in situ consolidation was successfully achieved at ambient temperature. Significantly refined grain structures of Cu metallic matrices with increasing diamond volume fractions were observed by electron backscatter diffraction (EBSD), which enhanced the microhardness of the Cu-diamond composites.

A novel PM (powder metallurgy) steel for automotive power-train gear components was developed to reduce manufacturing cost, while meeting application requirements. The high-density PM steel was manufactured by mixing using special Cr-Mo atomized iron powders, high-pressure compaction, and sintering. Tensile strength, charpy impact, bending fatigue, and contact fatigue tests for the PM steel were carried out and compared to conventional forged steel. Pinion gears for auto-transmission were also manufactured by helical pressing, sintering, and surface densification process. In order to evaluate the durability of the PM parts, auto-transmission durability tests were performed using dynamometer tests. Results showed that the PM steel fulfilled the requirements for pinion gears indicating suitable tensile, bending fatigue, contact fatigue strengths and improved gear tooth profile. The PM gears also showed good performance during the transmission durability tests. As a result, the PM gears showed significant potential to replace the conventional forged steel gears manufactured by tooth machining (hobbing, shaving, and grinding) processes.

기업에서의 설비 대체에 관한 의사결정의 사례로서 구형설비를 신형설비로 대체함으로써 비용절감이 있음을 분석한다.

In this study, a survey was carried out on 150 workers in the small shipping industry through April 2 to April 20, 2012, with the purpose of figuring out the impacts of technological innovation and cost management on productivity in the small shipping industry to put forward developmental implications. Findings stated above confirm technological innovation factors and cost management factors of our small shipping industry were key factors that elevate financial and non-financial productivity. In the light of low technological prowess and cost structure of small shipping industry, this means that its productivity can be improved when cost management with production factor technology come true as know-how through quality control, which product development technology is the top priority, and intensive cost management with independent niche strategies. Consequently, this implies that when efforts for continuous cost reduction are accompanied by the link of the substructure as an infrastructure of small shipping industry to the systematized structure, its own competitiveness can not only be secured, but its productivity can raised.

본 연구에서는 hydroxy polyimide (HPI)로 용매 증발법에 의해 제조가 되었다. 비다공성막의 기체투과성능측정 결과로써, CO2 투과도는 약 85 Barrer이고, CO2/N2선택도는 23으로 측정되었다. 고분자, 용매, 비용매-첨가제의 3성분계 시스템을 도입하여 평막과 중공사막을 제조하였고, 모폴로지와 기체투과성능을 전계방출형전자주사현미경과 버블플로우메타로 측정하였다. 평막과 중공사막에서 CO2투과도와 CO2/N2 선택도는 각각 18.28 GPU, 70 GPU를 6.72, 8.63으로 나타남을 확인하였다. 중공사막이 평막보다 기체투과특성이 우수하다는 것을 확인하였다.

본 연구에서는 혼합 자일렌에서 에틸벤젠을 분리하기 위하여 제올라이트 분리막을 이용하였다. 마이크로웨이브 합성 온도에 변화를 주어 제조한 TS-1 제올라이트 결정을 알루미나 튜브에 성장시키기 위해 3-chloropropyltrimethoxysilane를 코팅 후 TS-1 nano seed를 안착시키고 마이크로웨이브 합성법을 이용한 2차 성장을 통해 3~4 mum의 두께를 가지는 얇은 TS-1 제올라이트 분리막을 제조하였다. 제조한 분리막을 이용하여 에틸벤젠/메타자일렌/파라자일렌이 혼합된 혼합 자일렌으로부터 에틸벤젠을 분리하였다. 마이크로웨이브 합성 온도가 증가할수록 제올라이트 결정의 크기가 비례하여 증가하였다. 또한 반응기의 온도가 200℃에서 가장 높은 투과 플럭스와 선택도를 가졌다. 가장 좋은 에틸벤젠 분리 성능을 보인 분리막은 마이크로웨이브 합성 온도가 170℃인 분리막이고 선택도 값은 2.64였다(에틸벤젠 투과 플럭스 : 1703.0 mol/m2·s·Pa).

거대억새 자원의 활용도 제고방안의 일환으로 거대억새 파티클을 이용하여 보드를 제조하고 수지첨가량, 수지타입 및 밀도에 따른 물성을 검토하였다. 흡수율은 보드의 밀도 및 수지첨가량이 증가할수록 감소하였으며, 휨강도와 박리강도는 밀도 및 수지 첨가량이 증가할수록 파티클간 결합력이 강해져 증가하였다. 두께 팽창률은 보드의 밀도가 증가함에 따라 증가하였고 수지 첨가량이 많을수록 감소하였다. 수지타입에 따라 두께 팽창률과 흡수율은 액상 페놀수지로 제조한 보드가 더 나은 치수안정성을 보였고, 보드밀도 0.4 g/㎤ 로 제조한 경우 수지 첨가율 11~13% 일 때 휨강도는 분말상 및 액상 페놀수지 간에 차이가 없었으며, 박리강도는 액상의 페놀수지로 제조한 보드가 더 좋은 값을 나타내었다.

This paper describes the manufacturing process of tilting pad gas bearing with a diameter of 5 mm and a length of 0.5-1 mm for power MEMS (Micro Electomechanical Systems) applications. The bearing compacts with nanopowder feedstock were prepared by Ni-metal mold with 2-mold system using LIGA process. The effect of the manufacturing conditions on sintering properties of nanopowder gas bearing was investigated. In this work, Fe-45 wt%Ni nanopowder with an average diameter of 30-50 nm size was used as starting material. After mixing the nanopowder and the wax-based binders, the amount of powder was controlled to obtain the certain mixing ratio. The nanopowder bearing compacts were sintered with 1-2 hr holding time under hydrogen atmospheres and under temperatures of to . Finally, the critical batch of mixed powder system was found to be 70% particle fraction in total volume. The maximum density of the sintered bearing specimen was about 94% of theoretical density.

Tool steels serve a large range of applications including hot and cold workings of metals and injection mouldings of plastics or light alloys. The high speed steels (HSS) are specifically used as cutting tools and wear parts because it has high strength, wear resistance and hardness along with appreciable toughness and fatigue resistance. From the view of HSS microstructure, it can be described as metallic matrix composites formed by a ferrous with a dispersion of hard and wear resistant carbides. The experimental specimens were manufactured using the PIM with T42 powders (50~80 vol.%) and polymer (20~50 vol.%). The green parts were debinded in n-hexane solution at for 8 hours and thermal debinded at an mixed gas atmosphere for 8 hours. Specimens were sintered in high vacuum ( Torr) and various temperatures.

This study investigated the effects of annealing environment for the densification and purification properties of pure titanium coating layer manufactured by cold spraying. The annealing was conducted at /1 h and three kinds of environments of vacuum, Ar gas, and mixture gas were controlled. Cold sprayed Ti coating layer (as sprayed) represented 6.7% of porosity and 228 HV of hardness, showing elongated particle shapes (severe plastic deformation) perpendicular to injection direction. Regardless of gas environments, all thermally heat treated coating layers consisted of pure -Ti and minimal oxide. Vacuum environment during heat treatment represented superior densification properties (3.8% porosity, 156.7 HV) to those of Ar gas (5.3%, 144.5 HV) and mixture gas (5.5%, 153.1 HV). From the results of phase analysis (XRD, EPMA, SEM, EDS), it was found that the vacuum environment during heat treatment could be effective for reducing oxide contents (purification) in the Ti coating layer. The characteristic of microstructural evolution with heat treatment was found to be different at three different gas environments. The controlling method for improving densification and purification in the cold sprayed Ti coating material was also discussed.

최근 글로벌 경쟁이 치열해 지면서 가격경쟁력이 뒷받침되지 않으면 신흥 시장에 대한 대응이 어려워져 가격경쟁력의 중요성이 부각되고 있으며, 구조적인 비용 상승 추세로 기업의 원가 압력이 증대되고 있고, 이러한 변화된 경쟁 환경에서 생존하기 위 해서는 전체적인 생산성 향상이 필수이다. 가격경쟁력 강화 및 원가압박을 해소하고 품질, 가격, 납기 전반에 모방할 수 없는 차별화된 경쟁력의 확보는 생산성 향상을 통 해서 실현할 수 있고, 생산성 향상을 통한 경쟁력 있는 기업 육성은 우리 제조업을 발 전시키는 토대(infra structure)이며, 기반 시설의 확충이다. 본 연구에서는 현재 외국의 혁신방법을 우리산업 현실에 대한 고려 없이 단순 도입 으로 국내 실정에 맞지 않아 상당한 시행착오를 격고 있으며, 국내에 벤치마킹 할만한 제조혁신 방법론이 거의 없고, 벤치마킹하려고 해도 기업의 영업비밀이라 배우기도 쉽 지 않은 상황에서 우리산업 현실에 맞는, 중소․중견기업의 맞춤형 생산성 혁신 지원 도구로 중소기업의 자생적인 혁신을 위해 중소기업의 수준에 맞는 제조혁신 방법을 국내외 제조혁신 전문가로 컨소기엄을 구성하여 한국생산성본부에서 개발된 한국형제 조혁신 방법론을 제조기업에 적용하여 성공적인 결과를 다른 기업에 적용 할 수 있도록 하는데 목적을 둔다. 연구목적을 달성하기 위해 문헌연구를 통해 일본의 TPS(Toyota Production System), 미국의 Lean 시스템 및 6시그마 시스템에 대하여 살펴보았고, 한 국형 제조혁신 모델인 KPS(korea production system)를 통신장비 제조회사인 M. 사 에 적용하여 실증하였으며, 그 결과 우수한 성과를 보임을 확인할 수 있었다.

Product liability as a process has developed significantly in the United Kingdom and the United States of America. The safety of the product becomes one of the most important elements in modern corporate management. The rapid introduction of product liability has recently been a prevalent phenomenon, as global changes arising from rapid development in science and the economy have resulted in a highly interconnected world economy. This thesis was established, based on current literature and business consulting cases in the position of companies, and is one of the operating subjects in a system for legal responsibility in manufactured products.

This paper presents a six sigma application case study for an automobile PCSV manufacturing process using rolled throughput yield improvement activity. Hidden factor and first yield concept is introduced and DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 0.1 billion won per year in the PCSV manufacturing process. This paper can benefit six sigma practitioners in some ways.

This essay talks about research of robust design for quality improvement of production procedure of Wet Etchant. It suggested the optimum design method in consideration of specific capability value that is the way to maximize the quality of product in the production system by using Daguchi parameter design method while finding factors affecting product quality with analysis of production system of product A from producer D. Also, it set long term of 6months as noise factor and let it to be the robust design that can find the optimum condition of control factor that is dull to the changes of each month, that is the change in noise factor. The control factor which affects the product quality is decided as combination method, temperature of raw material, combination time and as there are too many possibilities for combination methods, we performed 4 methods first based on previous research data then derived three ways with product that passed SPEC and set as the factor. As a result of application of optimum production procedure suggested in this essay to the actual production process with its standardization, there was a effect of drop of more than 10particles in comparison to the particle number of previous product and also it brought the effect that resulted the stable number of particle of under 30 that is what the client company suggested.

When the number of items of same type of industrial property is quite large, calculating depreciation for a group of such items may be more efficient than depreciating each item separately. Several different depreciation systems may be used for group depr

본 연구에서는 초소수성 실리카 에어로겔을 이용하여 단열 성능을 갖는 투명 필름용 유/무기 복합 코팅물질을 제조하였다. 바인더 물질로 사용된 자외선 경화형 우레탄 아크릴레이트 수지와 에어로겔과의 상용성을 위해 계면활성제(Brij 56)를 이용하여 에어로겔의 표면을 개질하였다. 개질된 에어로겔을 고분자 수지와 복합화한 코팅 용액을 폴리카보네이트 기지재에 코팅한 후 자외선경화를 통해 코팅필름을 제조하였다. 에어로겔이 10 vol% 함량으로 첨가되었을 때, 코팅필름의 단열성능은 측정된 열전도도 기준으로 순수 기지재 대비 28% 정도로 향상되었다. 또한, 코팅필름의 광투과율은 에어로겔이 50 vol%로 과량 첨가된 경우에도 80% 이상 높은 수준을 유지하였으며, 우수한 접착성(5B) 및 연필 경도(4H)를 보여주었다.

완전 생분해성 고분자 블렌드필름을 제조하기 위하여 치환도가 다른 두 셀룰로오스 아세테이트(CA)에 5 - 50%의 저분자량 폴리락타이드(PLA)를 블렌딩하였다. 이 때 사용된 각각의 고분자는 10% 메탄올/메틸렌클로라이드 혼합용제에 녹여서 점도가 같은 조건의 농도로 제조하였다. 각 조성의 블렌드필름의 표면 모폴로지와 열적 성질, 기계적 성질을 조사하였다. 화학적 구조는 적외선 분광법으로 확인하였으며, 전자현미경을 통한 표면 분석 결과 5% 이하의 폴리락타이드를 함유한 블렌드필름은 상분리가 거의 일어나지 않았으며 20% 이상이 함유된 경우 상분리가 매우 심각하였다. 또한 블렌드필름의 인장강도는 셀룰로오스 아세테이트의 함량이 늘어날수록 TAC/PLA의 경우 820kgf/cm2 및 DAC/PLA의 경우 600kgf/cm2까지 향상시킬 수 있었다.

This study was carried out to optimize the production of immature green cherry tomato pickles and to produce green cherry tomato pickles of good sensory quality. The composition of immature green cherry tomato pickles was optimized using a central composition design with 3 variables and 3 levels. The overall acceptability score, based on sensory evaluation, was best, when the immature green cherry tomato pickles contained 231 g of vinegar, 52.6 g of salt, 168.3 g of sugar, 204 g of tomatoes, and 231 ㎖ of water. The statically predicted optimal formulation of immature green cherry tomato pickles on overall acceptability value was 33.54%(w/w) of vinegar, 7.64%(w/w) of salt, 25.28%(w/w) of sucrose, 33.54%(w/w) of water. The optimal conditions for producing immature green cherry tomato pickles should consider the factors of time and temperature of storage.