The effect of use of as PCA(process control agent) to prevent the carbon contamination during mechanical alloying process and the precipitation behavior in Ni-20Cr-20Fe-5Nb bulk alloy after aging were investigated. NbC and were formed during mechanical alloying and consolidation processes in the Ni-20Cr-20Fe-5Nb alloy in which methanol() was added as PCA. Formation of NbC in this alloy decreased the amount of Nb dissolved in the Ni matrix. The use of as PCA in Ni-20Cr-20Fe-5Nb alloy prevented the formation of NbC and increased the hardness. The increase of hardness in this alloy was attributed to the increased amount of Nb dissolved in the Ni matrix. After aging treatment for 20 hours at of Ni-20Cr-20Fe-5Nb bulk alloy in which added as PCA, precipitates were formed, respectively. The precipitation temperatures of and in this bulk alloy were lower than those in commercial IN 718 alloy. It seemed that the lower precipitation temperatures for and in this bulk alloy than in commercial IN 718 alloy were due to severe plastic deformation during mechanical alloying.

Fe-doped skutterudite with a nominal composition of has been synthesized by mechanical alloying (MA) of elemental powders, followed by hot pressing. Phase transformations during mechanical alloying and hot pressing were systematically investigated using XRD. Single phase skutterudite was successfully produced by vacuum hot pressing using as-milled powders without subsequent annealing. However, second phase in the form of marcasite structure was found to exist in case of , suggesting the solubility limit of Fe with Co in this system. Thermoelectric properties as functions of temperature and Fe contents were evaluated for the hot pressed specimens. Fe substitution up to x=1.5 with Co in appeared to increase thermoelectric figure of merit (ZT) and the maximum ZT was found to be 0.78 at 525K in this study.

Four different mechanical alloying(MA) processes were employed to fabricate very fine intermetallic compound particles dispersed Al composite materials(MMC) with Al-4at.%Zr composition. Phase transformations including phase stability during MA and heat treatment processes were investigated. Part of Zr atoms were dissolved into Al matrix and part of them reacted with hydrogen produced by decomposition of PCA(methanol) to form hydride during first MA process. These hydrides disappeared when alloy powders were heat treated at . Stable dispersoids with structure were formed by heat treating the mechanically alloyed powders at . On the other hand, metastable dispersoids with structure were formed during first MA of powers with Al-25at.%Zr composition. These metastable dispersoids transformed to stable with structure when heat treated above .