The Ti-6Al-4V lattice structure is widely used in the aerospace industry owing to its high specific strength, specific stiffness, and energy absorption. The quality, performance, and surface roughness of the additively manufactured parts are significantly dependent on various process parameters. Therefore, it is important to study process parameter optimization for relative density and surface roughness control. Here, the part density and surface roughness are examined according to the hatching space, laser power, and scan rotation during laser-powder bed fusion (LPBF), and the optimal process parameters for LPBF are investigated. It has high density and low surface roughness in the specific process parameter ranges of hatching space (0.06–0.12 mm), laser power (225–325 W), and scan rotation (15°). In addition, to investigate the compressive behavior of the lattice structure, a finite element analysis is performed based on the homogenization method. Finite element analysis using the homogenization method indicates that the number of elements decreases from 437,710 to 27 and the analysis time decreases from 3,360 to 9 s. In addition, to verify the reliability of this method, stress–strain data from the compression test and analysis are compared.

Although the Ti–6Al–4V alloy has been used in the aircraft industry owing to its excellent mechanical properties and low density, the low formability of the alloy hinders broadening its applications. Recently, laser-powder bed fusion (L-PBF) has become a novel process for overcoming the limitations of the alloy (i.e., low formability), owing to the high degree of design freedom for the geometry of products having outstanding performance used in hightech applications. In this study, to investigate the effect of bulk shape on the microstructure and mechanical properties of L-PBFed Ti-6Al-4V alloys, two types of samples are fabricated using L-PBF: thick and thin samples. The thick sample exhibits lower strength and higher ductility than the thin sample owing to the larger grain size and lower residual dislocation density of the thick sample because of the heat input during the L-PBF process.

Laser-induced graphene (LIG) uses a CO2 infrared laser scriber for transforming specific polymer substrates into porous graphene. This technique is simple, scalable, low-cost, free of chemicals, and produces a 3D graphene for applications across many fields. However, the resulting 3D graphene is highly sensitive to the lasing parameters used in their production. Here, we report the effects of power, raster speed, number of lasing passes (with and without spot overlapping) on the resulting LIG structure, morphology, and sheet resistance, using a polyimide (PI) substrate. We find that the number of lasing passes, laser spot overlapping and brand of PI used had a strong influence on the quality of the LIG, measured in terms of the IG/ ID and I2D Raman bands and sheet resistance. Increasing number of passes and overlapping of laser spots led to increased LIG pore sizes, larger graphene scales, and reduced sheet resistance. Furthermore, the over-the-counter desktop CO2 laser engraving unit used introduced additional restrictions that limited the quality of the LIG produced, particularly due to inconsistent control of the laser scribing speed and a poor thermal management of the laser unit.

Metal-additive manufacturing techniques, such as selective laser sintering (SLS), are increasingly utilized for new biomaterials, such as cobalt-chrome (Co-Cr). In this study, Co-Cr gas-atomized powders are used as charge materials for the SLS process. The aim is to understand the consolidation of Co-Cr alloy powder and characterization of samples sintered using SLS under various conditions. The results clearly suggest that besides the matrix phase, the second phase, which is attributed to pores and oxidation particles, is observed in the sintered specimens. The as-built samples exhibit completely different microstructural features compared with the casting or wrought products reported in the literature. The microstructure reveals melt pools, which represent the characteristics of the scanning direction, in particular, or of the SLS conditions, in general. It also exposes extremely fine grain sizes inside the melt pools, resulting in an enhancement in the hardness of the as-built products. Thus, the hardness values of the samples prepared by SLS under all parameter conditions used in this study are evidently higher than those of the casting products.

The electroconvection generated on the surface of an ion exchange membrane (IEM) is closely related to the electrical/ chemical characteristics or topology of the IEM. In particular, when non-conductive regions are mixed on the surface of the IEM, it can have a great influence on the transfer of ions and the formation of nonlinear electroconvective vortices, so more theoretical and experimental studies are necessary. Here, we present a novel method for creating microscale non-conductive patterns on the IEM surface by laser ablation, and successfully visualize microscale vortices on the surface modified IEM. Microscale (~300 μm) patterns were fabricated by applying UV nanosecond laser processing to the non-conductive film, and were transferred to the surface of the IEM. In addition, UV nanosecond laser process parameters were investigated for obvious micro-pattern production, and operating conditions were optimized, such as minimizing the heat-affected zone. Through this study, we found that non-conductive patterns on the IEM surface could affect the generation and growth of electroconvective vortices. The experimental results provided in our study are expected to be a good reference for research related to the surface modification of IEMs, and are expected to be helpful for new engineering applications of electroconvective vortices using a non-conductive patterned IEM.

This study investigated variables for improving adhesive strength using laser surface treatment when bonding dissimilar materials using adhesives. adhesive strength analysis was performed for CFRP and Al6061 by laser irradiation intensity, and surface roughness was measured to analyze the related results. In the case of CFRP, the adhesive strength was good when the surface was not treated. In the case of Al6061, the adhesive strength was 25 MPa when the surface was treated with 20W, the maximum output of the laser surface treatment equipment, and the adhesive strength was improved by 125% compared to the untreated specimen. In addition, by measuring the surface roughness in the experiment, it was confirmed that the higher the surface roughness, the better the adhesive strength.

Welding is a representative processing technology applied in many industrial sites due to its quality and convenience. In particular, fiber laser welding can be welded at a faster speed compared to arc welding, and there is an advantage in welding distortion, which is the most significant disadvantage of welding. In this study, the weldable thickness was predicted, and the optimal welding angle was estimated using simulations during the welding of the T-shape structure. The multi-layer heat source model proposed in the previous author's study was used, and the study was conducted using the proposed welding heat source under specific conditions of 4kw and 1.0m/min. As a result, it was predicted that high-quality welding would be possible when the thickness was 3mm or 4mm, and it was also confirmed that welding should be performed at an angle of 82.5° or more when welding a 3mm thick structure. As a follow-up study, we plan to build a welding heat source model under various conditions and conduct a study to derive welding conditions at various thicknesses.

Welding is one of representative manufacturing processes in the industrial field. Cryogenic storage containers are also manufactured through welding, and conversion to laser welding is issue in the field due to many advantages. Since welding causes thermal-elastic deformation, design considering distortion is required. Prediction of distortion through FEM is essential, but laser welding has difficulties in the field because there is no representative heat source model. The author presented the model that can cover various models using a multi-layer heat source model in previous studies. However the previous study has a limitation which is a welding heat source model must be derived after performing bead on plate welding. Thus this study was attempted to estimate the welding heat source parameters by comparing the shape of bead under various conditions. First, the difference between penetration shape and welding heat source parameters according to welding power was analyzed. The radius of the welding heat source increased according to the welding power, and the depth of the welding heat source also increased. The correlation between the penetration shape and the welding heat source parameter appears at a similar rate, however the follow-up research is necessary with more model data.

The paint removal of fighter jets is just as important as the painting, because perfect paint removal ensures the quality of the exterior painting on the aircraft. However, the current conditions for paint removal work of the ROKAF’s are poor. It is identified that the painting process currently implemented by the ROKAF is not only exposed to harmful compounds such as harmful dust and hexavalent chromium, but also consumes a lot of water. Thus, the introduction of advanced facility is considered. This study compares the fighter jets painting removal process currently applied by the Korean Air Force with the improved laser coating removal process of the US Air Force, and conducts an incremental analysis to perform economic analysis for the introduction of advanced facility. Four scenarios were envisioned on the premise of an increase in the number of fighters in the future, incremental analysis shows that laser coating removal method is advantageous in all scenarios. In addition, it is recommended that paint removal cycle keeps the current 12-year and the outsourcing amount to civilian depot is reduced.

The effect of the laser ablation duration of reduced graphene oxide sheets on their optical properties was studied. After 30 min of ablation, the average lateral size of reduced graphene oxide sheets decreases from 347.4 ± 86.5 nm to 98.8 ± 36.0. The sizes of almost all particles are in the range up to 100 nm, which was confirmed by transmission electron microscopy and dynamic light scattering data. The FTIR spectroscopy data showed that after ablation the intensity of the bands associated with O–H, C–OH and C=O vibrations were noticeably decreased. The optical density and the fluorescence intensity of reduced graphene oxide also depend on the ablation time. After ablation, the reduced graphene oxide fluorescence intensity increased 2–3 times. The fluorescence lifetime decreases both for the first (from 1.36 ns to 0.71 ns) and second (from 6.03 to 3.66 ns) components. A broad band was recorded in the long-lived luminescence spectrum. The long-lived luminescence intensity is higher on 80% for the samples after 30 min of ablation compared to the unablated sample. It was assumed that during laser ablation of reduced graphene oxide a change in the ratio between oxidized and sp2- hybridized carbon occurs. This opens up possibilities for controlling the optical properties of reduced graphene oxide.

Recently, considerable attention has been given to nickel-based superalloys used in additive manufacturing. However, additive manufacturing is limited by a slow build rate in obtaining optimal densities. In this study, optimal volumetric energy density (VED) was calculated using optimal process parameters of IN718 provided by additive manufacturing of laser powder-bed fusion. The laser power and scan speed were controlled using the same ratio to maintain the optimal VED and achieve a fast build rate. Cube samples were manufactured using seven process parameters, including an optimal process parameter. Analysis was conducted based on changes in density and melt-pool morphology. At a low laser power and scan speed, the energy applied to the powder bed was proportional to and not . At a high laser power and scan speed, a curved track was formed due to Plateau-Rayleigh instability. However, a wide melt-pool shape and continuous track were formed, which did not significantly affect the density. We were able to verify the validity of the VED formula and succeeded in achieving a 75% higher build rate than that of the optimal parameter, with a slight decrease in density and hardness.

This study presents an example of creating and optimizing a task sequence required in an automated remote dismantling system using a digital manufacturing system. An automated remote dismantling system using a robotic arm has recently been widely studied to improve the efficiency and safety of the dismantling operations. The task sequence must be verified in advance through discrete eventbased process simulation in a digital manufacturing system to avoid problems in actual remote cutting operations as the main input of the automated remote dismantling system. The laser cutting method can precisely cut complicated target structures such as reactor internals with versatility, but a robot and a pre-prepared program are required to deploy sophisticated motion of the laser cutting head on the target structure. For safe and efficient dismantling operations, the robot’s program must be verified in advance in a virtual environment that can represent the actual dismantling site. This study presents creating and optimizing the task sequence of a robotic underwater laser cutting as part of the project of developing an automated remote dismantling system. A task sequence is created to implement the desired cutting path for the target structure using the automated remote dismantling system in the virtual environment. The task sequence is optimized for the posture of the laser cutting head and the robot to avoid collisions during the operation through discrete event-based process simulation since the target structure is complicated and the volume occupied by the laser cutting head and the robot arm is considerably large. The task sequence verified in the digital manufacturing system is demonstrated by experiments cutting the target structure along the desired cutting path without any problems. The various simulation cases presented in this study are expected to contribute not only to the development of the automated remote dismantling system, but also to the establishment of a safe and efficient dismantling process in the nuclear facility decommissioning.

The RPV internal structure is a high radio activated part and has very complex geometry. Therefore, it needs to be cut remotely with an automated cutting system to minimize the worker exposures. To do so, we made up the remote laser cutting system with a laser cutter, robot manipulator and control software system and the laser cutter is moved by the robot manipulator based on the command from the control software system. A laser cutter is required to keep the desired standoff position between the nozzle of the laser cutter and surface of the cut target model to cut properly. Moreover, in the remote cutting process, an exact time and sequence control of the air supply and the laser emission is required for the cutting quality and the process safety. In this study, we proposed the PERT chart-based process execution and control methodology. The PERT chart is a graph which is represented by nodes and edges. The node of the PERT chart has the information about the activity details such as activity type, execution time and related device. Using the edge we make the sequence of the desired activity execution. A PERT chart of the cutting scenario is compiled in the control software system to creates data and thread structure to operate the physical device. We built software architecture to interpret and execute the PERT chart efficiently in the digital simulation platform which enables us to use existing pre-built simulation scenario for the laser cutting process. In addition, we have tested various laser cutting test cases in our test bed to verify the performance of our system. The test bed environment has the shape of the RPV internal structure and is placed under water.

For highly contaminated elements such as reactor pressure vessels or reactor internals, it is a viable option to cool-down and dismantle these elements in submerged (e.g. underwater) state. Several tools and processes such as saw cutting, water jet cutting or plasma cutting are currently used for underwater cutting, with each of them having their own advantages and disadvantages. The main disadvantage of these existing methods, especially saw and water jet cutting, is the generation of secondary waste that then needs to be filtered out of the water. In addition, in the case of water jet cutting, a considerable amount of abrasive material is added, which must also be stored. To overcome this drawback, the feasibility of using laser cutting under water to minimize secondary waste production has been actively studied recently. One of the challenges with the underwater laser cutting is to visually monitor the cutting process. Flowing air bubbles generated by the cutting gas and the flashing light emitted from the laser and melting material prohibit visual monitoring of the cutting process. This study introduces a method to enhance the video from a monitoring camera. Air bubbles can be detected by computing optical flows and the video quality can be enhanced by selective removal of the detected bubbles. In addition, suppressing the frame image update from flashing light area can also effectively enhance the video quality. This paper describes the simple yet effective video quality enhancement method and reports preliminary results.

Laser cutting has been attracting attention as a next-generation tool in application for nuclear decommissioning. It enables high-speed cutting of thick metal objects, and its narrow kerf width greatly reduces the amount of secondary waste compared to other cutting methods. In addition, it only requires the relatively small cutting head without any complicated equipment, and long-distance cutting apart from a laser generator is possible using beam delivery through optical fiber. And there is almost no reaction force because it is non-contact thermal cutting. For these reasons, the laser cutting is very advantageous for remote cutting. In laser cutting, the irradiated laser power is absorbed and consumed to melt the material of the cutting target. When the applied laser power is greater than the power consumed for melting, the residual power is transmitted to the back of the cut object. This residual power may unintentionally cut or damage undesired objects located behind the cutting target. In order to prevent this, it is necessary to adjust the laser power for each thickness of the target object to be cut, or to increase the distance between the cut target and the surrounding structures so that the transmitted power density can be sufficiently lowered. In this work, safety study on residual power that penetrates laser-cut objects was conducted. Experimental studies were performed to find safe conditions for irradiation power density that does not cause surface damage to the stainless steel by adjusting the laser power and stand-off distance from the target.

When decommissioning a nuclear power plant, the structure must be made to a disposable size. In general, the cutting process is essential when dismantling a nuclear power plant. Mainly, thermal cutting method is used to cutting metal structures. The aerosols generated during thermal cutting have a size distribution of less than 1 μm. The contaminated structures are able to generate radioactive aerosols in the decommissioning. Radioactive aerosols of 1 μm or less are deposited in the respiratory tract by workers’ breathing, causing the possibility of internal exposure. Therefore, workers must be protected from the risk of exposure to radioactive aerosols. Prior knowledge of aerosols generated during metal cutting is important to ensure worker safety. In this study, the physical and chemical properties of the aerosol were evaluated by measuring the number and mass concentrations of aerosols generated when cutting SUS304 and SA508 using the laser cutting method. High-resolution aerosol measuring equipment (HR-ELPI+, DEKATI) was used to measure the concentration of aerosols. The HR-ELPI+ is an impactor-type aerosol measuring equipment that measures the aerosol number concentration distribution in the aerodynamic diameter range of 6 nm to 10 um in real-time. And analyze the mass concentration of the aerosol according to the diameter range through the impactor. ICP-MS was used for elemental mass concentration analysis in the aerosol. Analytical elements were Fe, Cr, Ni and Mn. For the evaluation of physical and chemical properties, the MMAD of each element and CMAD were calculated in the aerosol distribution. Under the same cutting conditions, it was confirmed that the number concentration of aerosols generated from both materials had a uni-modal distribution with a peak around 0.1 um. CMAD was calculated to be 0.072 um for both SUS304 and SA508. The trend of the CMAD calculation results is the same even when the cutting conditions are changed. In the case of MMAD, it was confirmed that SUS304 had an MMAD of around 0.1 μm in size for only Fe, Cr and Mn. And SA508, Fe, Cr, Ni and Mn were all confirmed to have MMAD around 0.1 μm in size. The results of this study show that a lot of aerosols in the range of less than 1 μm, especially around 0.1 μm in size, are generated when metal is cut using laser cutting. Therefore, in order to protect the internal exposure of workers to laser metal cutting when decommissioning NPPs, it is necessary to protect from nano-sized aerosols beyond micron size.

During electrorefining, fission products, such as Sr and Cs, accumulate in a eutectic LiCl-KCl molten salt and degrade the efficiency of the separation process by generating high heat and decreasing uranium capture. Thus, the removal of the fission products from the molten salt bath is essential for reusing the bath, thereby reducing the additional nuclear waste. While many studies focus on techniques for selective separation of fission products, there are few studies on processing monitoring of those techniques. In-situ monitoring can be used to evaluate separation techniques and determine the integrity of the bath. In this study, laser-induced breakdown spectroscopy (LIBS) was selected as the monitoring technique to measure concentrations of Sr and Cs in 550°C LiCl-KCl molten salt. A laser spectroscopic setup for analyzing high-temperature molten salts in an inert atmosphere was established by coupling an optical path with a glove box. An air blower was installed between the sample and lenses to avoid liquid splashes on surrounding optical products caused by laser-liquid interaction. Before LIBS measurements, experimental parameters such as laser pulse energy, delay time, and gate width were optimized for each element to get the highest signal-to-noise ratio of characteristic elemental peaks. LIBS spectra were recorded with the optimized conditions from LiCl-KCl samples, including individual elements in a wide concentration range. Then, the limit of detections (LODs) for Sr and Cs were calculated using calibration curves, which have high linearity with low errors. In addition to the univariate analysis, partial least-squares regression (PLSR) was employed on the data plots to obtain calibration models for better quantitative analysis. The developed models show high performances with the regression coefficient R2 close to one and root-mean-square error close to zero. After the individual element analysis, the same process was performed on samples where Sr and Cs were dissolved in molten salt simultaneously. The results also show low-ppm LODs and an excellent fitted regression model. This study illustrates the feasibility of applying LIBS to process monitoring in pyroprocessing to minimize nuclear waste. Furthermore, this high-sensitive spectroscopic system is expected to be used for coolant monitoring in advanced reactors such as molten salt reactors.

본 논문은 또 하나의 새로운 게임 체인저로 부상하고 있는 레이저 무 기의 개념·강약점·요구능력, 주요국 레이저 무기개발의 현황과 주요이슈, 그리고 한국의 레이저 무기개발의 현황·의의·과제를 분석하기 위한 것이 다. 제4차 산업혁명기술들이 각종 무기체계에 반영되어 전쟁을 전혀 새 로운 모습으로 변화시키고 있다. 레이저 무기와 같은 에너지 무기는 획 기적인 장점이 있어 ‘육군비전 2050’의 8대 게임 체인저 중의 하나다. 국방·군사 신기술인 레이저 무기는 물론 강약점이 있고 미사일 요격·방어 무기가 되기 위해서는 더 많은 개발이 요구되지만 극초음속무기 방어체 계 및 요격수단으로서의 가능성과 관련해서도 주목을 받고 있는 무기이 기도 하다. 새로운 창과 방패의 전략·전력이 함께 요구되고 있다. 향후 한국은 ①레이저 무기의 핵심전력으로의 유지·강화, ②기술격차의 극복과 민관군산학연의 협력, ③미래전 대비 자조적·공조적 노력의 강화에 힘써 나가야 할 것이다.