This study suggests a machine learning model for predicting the production quality of free-machining 303-series stainless steel small rolling wire rods according to the manufacturing process's operation condition. The operation condition involves 37 features such as sulfur, manganese, carbon content, rolling time, and rolling temperature. The study procedure includes data preprocessing (integration and refinement), exploratory data analysis, feature selection, machine learning modeling. In the preprocessing stage, missing values and outlier are removed, and variables for the interaction between processes and quality influencing factors identified in existing studies are added. Features are selected by variable importance index of lasso regression, extreme gradient boosting (XGBoost), and random forest models. Finally, logistic regression, support vector machine, random forest, and XGBoost is developed as a classifier to predict good or defective products with new operating condition. The hyper-parameters for each model are optimized using k-fold cross validation. As a result of the experiment, XGBoost showed relatively high predictive performance compared to other models with accuracy of 0.9929, specificity of 0.9372, F1-score of 0.9963 and logarithmic loss of 0.0209. In this study, the quality prediction model is expected to be able to efficiently perform quality management by predicting the production quality of small rolling wire rods in advance.

본 연구에서는 유산균에 의한 검은콩의 최적 발효조건을 확립하고 발효된 검은콩의 품질특성을 평가하였다. 가정에서 제조된 배추김치로부터 분리한 Lactobacillus plantarum SU22는 병원성 세균에 대해 강한 항균 활성을 보였고 생체 아민과 발암성 효소인 β-glucuronidase를 생성하지 않았기 때문에 검은콩 발효의 스타터로 선정되었다. 검은콩은 5 kgf/cm2, 150oC로 조절된 팽화기에서 10분 동안 팽화 처리한 것과 처리하지 않은 것으로 각각 10- 30% 혼합액을 만들고 L. plantarum SU22를 1%(v/v) 접종하여 37oC로 48시간 동안 진탕 배양하면서 유산균의 생육 특성을 비교하였다. 유산균의 생균수는 L. plantarum SU22 로 발효된 팽화 검은콩(20%) 배양액에서 9 Log CFU/mL 이상이었다. 20% 팽화 검은콩 배양액을 alcalase로 가수분 해한 후 L. plantarum SU22로 발효하는 것이 최적 조건인 것으로 밝혀졌으며 유산균의 생균수가 10.30 Log CFU/ mL까지 증가하였다. 최적 조건에서 총 폴리페놀 함량(94.02 mg GAE/g)과 DPPH 라디칼 소거능(92.50%)이 비 발효 대조군(87.74 mg GAE/g, 83.14%)에 비해 현저하게 증가하였다(P<0.05). 결론적으로 검은콩을 팽화한 후 alcalase 처리와 L. plantarum SU22를 병행하여 발효할 때 바이오제닉 아민이 없는 검은콩 발효액을 효과적으로 제조할 수 있으며, 총 폴리페놀과 DPPH 라디칼 소거능을 유의적으로 증가시킬 수 있다는 것을 알 수 있었다.

목적 : 청색광을 차단하는 고분자를 합성하였고, 이를 하이드로겔 콘택트렌즈에 적용시켰다. 제조된 콘택트렌 즈의 함수율과 청색광차단 기능을 청색광차단 고분자의 첨가량에 따라 분석하고자 한다. 방법 : Polyethyleneimine(PEI에 친핵성 치환 반응을 통해 청색광 흡수기능의 반응성 염료 (Procion Yellow MX8G)와 결합시켰고, 이를 하이드로겔 콘택트렌즈에 적용시켰다. 콘택트렌즈의 청색광차단 특성은 UV-vis spectrophotometer를 이용하여 확인하였다. 결과 : 청색광 흡수기능의 반응성 염료가 성공적으로 PEI에 결합되었다. 청색광차단 고분자는 콘택트렌즈에 적 용되었으며, UV-vis spectra 분석을 통해 우수한 청색광차단 기능을 보임을 확인하였다. 추가적으로, 3일의 세 척과정 후에 청색광 흡수 염료는 더 이상 콘택트렌즈로부터 용출되지 않았다. 결론 : 본 연구에서는 청색광차단 고분자를 포함하는 하이드로겔 콘택트렌즈의 제조와 분석을 수행하였다. 하 이드로겔 콘택트렌즈는 450~700 nm 사이의 파장에서 90% 이상의 광투과율과 우수한 함수율을 보여주었다. 특 히, 첨가된 청색광차단 고분자의 양이 증가할수록, 380~450 nm 사이의 청색광 파장에서 차단 세기가 의미 있게 증가함을 확인하였다. 청색광차단 콘택트렌즈의 제조는 안의료용 디바이스 개발에 큰 역할을 할 것으로 기대된다.

목적 : 본 연구는 청색광 차단 콘택트렌즈 제조에 필요한 benzotriazole을 합성하고, 이를 이용하여 제조한 콘 택트렌즈의 광학적, 물리적 성질에 대하여 알아보고자 한다. 방법 : 청색광 차단 화합물인 benzotriazole을 합성 후 HEMA, EGDMA, AIBN을 공중합하여 청색광 차단 콘 택트렌즈를 제조하였다. 그리고 제조한 콘택트렌즈의 특성을 평가하기 위해 광투과율, 청색광 차단율, 함수율을 측 정하였다. 결과 : 제조한 청색광 차단 콘택트렌즈는 대조군으로 제조한 콘택트렌즈에 비해 우수한 청색광과 자외선 차단 성능을 나타냈으며, benzotriazole의 농도가 높을수록 청색광과 자외선 차단 성능이 높아지는 것을 알 수 있었다. 또한 함수율의 경우 대조군과 비교하여 큰 차이는 없는 것으로 나타났다. 결론 : 제조한 청색광 차단 콘택트렌즈는 기존의 콘택트렌즈가 가지는 물성을 해치지 않으면서 자외선 차단성 능이 뛰어나고 청색광을 줄일 수 있는 콘택트렌즈 제조가 가능할 것으로 사료된다.

Up to date cosmetic OEM/ODM (original equipment manufacturing/original development manufacturing) industry receives attention as a future growth engine due to steady growth. However, because of limited research and development capability, many companies have employed commercial management platforms specialized for large-sized companies; thus, overall system effectiveness and efficiency is low. Especially, MRP (material requirement planning) system introduced originally in 1970s is employed to calculate the requirement of the parts. However, dynamic nature of production lead time usually results in incorrect requirements. In addition, its algorithm does not consider the capability of the production resources. Also, because the commercial MRP system calculates all subcomponent for fixed period, the more goods have subcomponent, the slower calculation is. Therefore, conventional MRP system cannot respond complicated situation in time. In this study, we will suggest a new method that can respond to complicated situations resulting from short lead time and urgent production order in Korean cosmetic market. In particular, a distributed MRP system is proposed, that consists of multi-functional and operational modules, based on the characteristic of the BOM (bill of material). The distributed MRP system divides components (i.e. products and parts) into several fields and decrease the problem size; thus, we can respond to dynamically changed data any time. Through this solution, we can order components quickly, adjust schedules and planned quantity, and manage stocks reasonably. In addition, a prototype of the distributed MRP system is presented in this paper, in which ERP (enterprise resource planning) sever data is associated with an excel spreadsheet via MSsql. System user interface is implemented by a VBA (visual basic for applications) tool. According to a case study, response rate for delivery and planning achievement rate were enhanced about 20%, and inventory turnover was also decreased. Consequently, the proposed system improves overall profit.

3D printing technology is a processing technology in which 3D structures are formed by fabricating multiple 2D layers of materials based on 3D designed digital data and stacking them layer by layer. Although layers are stacked using inkjet printing to release various materials, it is still rare for research to successfully form a product as an additive manufacture of multi-materials. In this study, dispersion conditions are optimized by adding a dispersant to an acrylic monomer suitable for inkjet printing using Co3O4 and Al2O3. 3D structures having continuous composition composed of a different ceramic material are manufactured by printing using two UV curable ceramic inks whose optimization is advanced. After the heat treatment, the produced structure is checked for the formation and color of the desired crystals by comparing the crystalline analysis according to the characteristics of each part of the structure with ceramic pigments made by solid phase synthesis method.

The purpose of this study is to optimize the rice starch and rice protein content ratio for the replacement of fish paste in eomuk using a response surface methodology. The experiment was designed based on the independent variables. The rice starch content (X1: 10, 20, 30%) and rice protein content (X2: 1, 3, 5%) were examined, along with the viscosity (Y1), color (Y2: L, Y3: a, Y4: b), and sensory evaluation of the dough (Y5: Color, Y6: Flavor, Y7: Off flavor, Y8: Taste, Y9: Hardness, Y10: Cohesiveness, Y11: Springiness, Y12: Chewiness, Y13: Overall acceptance), with the results being set as dependent variables. The p value of Y1, Y2, Y5, Y7, Y9, Y10, Y11, Y12, and Y13 showed a level of <0.05 excluding Y6 and Y8. R2 value was high at 0.80-0.95 so that these rice starch and rice protein contents were significantly affected in terms of the quality and sensory preference of eomuk; therefore, the optimal conditions of X1 and X2 were 19.99% and 2.91%, respectively. Under these optimal conditions, the predicted values of acceptance were Y5 (5.44), Y7 (5.36), Y9 (5.22), Y10 (5.46), and Y13 (6.11). These results will be the basis for building a method for obtaining a rice material. Also, they are expected to promote rice consumption through the development of processed foods using rice material.

본 연구는 4차 산업혁명의 핵심 산업으로 주목받고 있는 스마트홈 관련 산업의 국민경제적 파급효과를 정량적으로 분석하여 그 잠재성을 평가하였다. 이를 위해 선행연구들에 대한 문헌검토(literature review)를 통해 스마트홈 관련 산업을 제조업과 서비스업으로 분류하고 외생화하였다. 그리고 2018년 산업연관표를 이용하여 이들 산업이 유발하는 생산, 부가가치, 고용 및 취업효과와 산업간 연쇄효과를 분석하였다. 분석결과 스마트홈 제조업과 서비스업은 각 산업 영역에서 타 산업에 비해 높은 수준의 부가가치유발효과를 보였으며 스마트홈 산업 내부적으로는 제조업의 서비스업 생산 견인 기능이 상대적으로 더 크게 나타났 다. 또한 4차 산업혁명기술을 활용하는 산업답게 기술집약적인 산업과의 연관성이 높을 뿐만 아니라 스마트시티, 스마트카, 핀테크 등을 구현하기 위한 서비스 부문과도 깊이 연관되어 있음을 확인하였다. 한편 스마트홈 제조업은 후방파급효과가 전방파급효과에 비해 상대적으로 높은 최종 수요적 산업인 반면 스마트홈 서비스업은 전방파급효과가 후방파급효과에 비해 상대적으로 높게 나타나 중간재 산업으로서 타 산업으로의 공급 기능이 높은 산업임을 알 수 있었다.

The aim of this study is to confirm the gap between customer-perceived value and supplier-perceived value in the manufacturing industry. The author empirically tested a structural equation model in a sample of 42 customers and 42 manufacturers. Findings confirmed the gap in the perception of value between customers and suppliers.

This study was conducted to compare the mechanical properties of NAB (Ni-Al-Bronze) material manufactured using WAAM (wire arc additive manufacturing) technology and cast NAB that has been used. Two types of mechanical property test pieces were collected from the deposited bulk NAB material according to the direction of deposition, and compared with each other. As a result of mechanical property evaluation, the deposited NAB exhibited anisotropy according to the direction of deposition, and showed high tensile strength, hardness, and shock absorption in the longitudinal direction of the welding line.

The molybdenum cup and molybdenum pin, which are the main materials of the molybdenum electrode used for the LCD BLU CCFL electrode, have not been developed in Japan and all of them are imported and used from Japan, is giving a competitive burden. In this research, to develop the manufacturing technology of molybdenum pin used for CCFL electrode of LCD BLU, development of linear processing technology, development of molybdenum wire surface treatment technology, development of wire cutting technology, production of molybdenum pin, design and fabrication of JIG and Fixture for inspection, molybdenum pin prototyping and analysis, and development of 100% molybdenum pin inspection technology. In this paper, especially, research on prototype manufacturing and CAE analysis is treated.

The molybdenum cup and molybdenum pin, which are the main materials of the molybdenum electrode used for the LCD BLU CCFL electrode, have not been developed in Japan and all of them are imported and used from Japan, is giving a competitive burden. In this research, the CCFL electrode of LCD BLU is used to develop the manufacturing technology of molybdenum pin. The development of linear processing technology is used to that. The development of molybdenum wire surface treatment technology is used to that. The development of wire cutting technology is ued to that. The design and fabrication of JIG and Fixture for inspection is used to that. The molybdenum pin prototyping and analysis is used to that and finally, the development of 100% molybdenum pin inspection technology is used to that. In this paper, especially, research on design technology of wire cutting is treated.

Additive manufacturing technology is recognized as an optimal technology for mass-customized distributed production because it can yield products with high design freedom by applying an automated production system. However, the introduction of novel technologies to the additive manufacturing industry is generally delayed, and technology uncertainty has been pointed out as one of the main causes. This paper presents the results of the research and analysis of current standardization trends that are related to additive manufacturing by examining the hierarchical structure of the quality system along with the various industry and evaluation standards. Consequently, it was confirmed that the currently unfolding standardization does not sufficiently reflect the characteristics of additive manufacturing technology, and rather can become a barrier to entry for market participants or an element that suppresses the lateral shearing ability of additive manufacturing technology.

The enamel powders used traditionally in Korea are produced by a ball-milling process. Because of their irregular shapes, enamel powders exhibit poor flowability. Therefore, polygonal enamel powders are only used for handmade cloisonné crafts. In order to industrialize or automate the process of cloisonné crafts, it is essential to control the size and shape of the powder. In this study, the flowability of the enamel powders was improved using the spheroidization process, which employs the RF plasma treatment. In addition, a simple grid structure and logo were successfully produced using the additive manufacturing process (powder bed fusion), which utilizes spherical enamel powders. The additive manufacturing technology of spherical enamel powders is expected to be widely used in the field of cloisonné crafting in the future.