When producing rice products, it is very important to select suitable raw materials. Therefore, in this study, the quality characteristics of 16 rice cultivars were quantified to determine the criteria for evaluating the machinability of raw rice. The L value, which can affect the color of porridge prepared from rice, was the greatest for Hwaseonchalbyeo (84.17). The water-binding capacity, related to water interaction, was high in Hyangcheola (113.2%), and water solubility was high in Shingil (22.3%). Dodamssal (42.3%, 70.7 RVU) and Hwaseonchalbyeo (4.7%, 27.8 RVU) showed lower final viscosity compared to the cultivars in which the amylose content was medium groups (16.4~21.2%, 173.6~277.2 RVU). Specifically, cultivars with high or low amylose content had a low viscosity. The characteristics of the distribution of raw rice quality data were confirmed through 11 histograms. Furthermore, amylose content vs. water solubility, water solubility vs. peak viscosity, and peak viscosity vs. final viscosity showed high correlations (r=0.542, －0.569, and 0.836 respectively, p<0.01), and clear cultivar discrimination by the standard error of the mean (0.765~10.811). In conclusion, amylose content, water solubility, and peak viscosity were considered the most suitable characteristics for the quality evaluation of raw rice.

Harmonic structure materials are materials with a core–shell structure having a shell with a small grain size and a core with a relatively large grain size. They are in the spotlight because their mechanical properties reportedly feature strength similar to that of a sintered powder with a fine grain size and elongation similar to that of a sintered powder with a coarse grain size at the same time. In this study, the tensile properties, microstructure, and stretchflangeability of harmonic structure SUS304L made using powder metallurgy are investigated to check its suitability for automotive applications. The harmonic powders are made by mechanical milling and sintered using a spark plasma sintering method at 1173 K and a pressure of 50 MPa in a cylindrical die. The sintered powders of SUS304L having harmonic structure (harmonic SUS304L) exhibit excellent tensile properties compared with sintered powders of SUS304L having homogeneous microstructure. In addition, the harmonic SUS304L has excellent stretch-flangeability compared with commercial advanced high-strength steels (AHSSs) at a similar strength grade. Thus, the harmonic SUS304L is more suitable for automotive applications than conventional AHSSs because it exhibits both excellent tensile properties and stretch-flangeability.

The cold rolling workability and mechanical properties of two new alloys, designed and cast Al-5.5Mg-2.9Si and Al-7Mg-0.9Zn alloys, were investigated in detail. The two alloy sheets of 4 mm thickness, 30 mm width and 100 mm length were reduced to a thickness of 1 mm by multi-pass rolling at ambient temperature. The rolling workability was better for the Al-7Mg-0.9Zn alloy than for the Al-5.5Mg-2.9Si alloy; in case of the former alloy, edge cracks began to occur at 50% rolling reduction, and their number and length increased with rolling reduction; however, in the latter alloy, the sheets did not have any cracks even at higher rolling reduction. The mechanical properties of tensile strength and elongation were also better in the Al-7Mg-0.9Zn alloy than in Al-5.5Mg-2.9Si alloy. Work hardening ability after cold rolling was also higher in the Al-7Mg- 0.9Zn alloy than in the Al-5.5Mg-2.9Si alloy. At the same time, the texture development was very similar for both alloys; typical rolling texture developed in both alloys. These differences in the two alloys can primarily be explained by the existence of precipitates of Mg2Si. It is concluded that the Al-7Mg-0.9Zn alloy is better than the Al-5.5Mg-2.9Si alloy in terms of mechanical properties.

The development of machining technology has coincided with the recent development of a diverse amount of materials and tools. The developed materials largely consist of hardened steel for vehicle and the mechanical industry. The machining of the hardened steel is performed in a lathe and many kind of machining centers, but it is difficult to machine because its hardness is the most difficult-to-cut materials. Hard-turning is a kind of machining process which omits the final grinding process and replaces it with a single accurate cutting process. In this paper, the turning of SKD 11(HRC 58) was performed using the CBN tool in order to recognize the optimum process conditions. The cutting force, tool life and wear, surface roughness were measured. Examining the machining characteristics when cutting of high hardened steel, low cutting speed and high conveying speed were identified to be effective in cutting conditions of SKD 11. Tool life was most effective in the conditions with 65m/min of cutting speed and 0.193mm/rev of feedrate and approximately 0.5um of very good surface profile was acquired at 0.079mm/rev of feedrate. Therefore, when cutting with Low CBN tool, it could be considered to be sufficient in reducing the steps of precision machining or replacing the polishing

As the demand for car industry increase worldwide and car models diversify, industry of automobile parts also keep pace and grows day by day. However, since industry of automobile parts is staying small and there are only few study on basic knowledge of productivity, financial competitiveness is greatly insufficient. Among accessory processing, there are more parts such as key home or bolt hole rather than general turning operation, therefore, currently study on intermittence process is exigent. This thesis studied on machinability of Ductile cast iron(FCD 500) which is used for car break desk to help this kind of situation. Also it studied machinability by using Taguchi method which can get the best performance with few tests.

Mirror surface machining for large area flattening in the display field has a problem such as a tool wear and a increase in machining time due to large area machining. It should be studied to decrease machining time and tool wear. In this paper, multi-tool machining method using a PCD tool and a SCD tool was applied in order to decrease machining time and tool wear. Machining characteristics (cutting force, machined surface and surface roughness) of PCD tool and SCD tool were evaluated in order to apply PCD tool to flattening machining. Based on basic experi- ments, the PCD/SCD multi-tool method and the SCD single-tool method were compared through surface roughness and machining time for appllying large area mold machining.

Ti₂AlN composites are a laminated compounds that posses unique combination of typical ceramic proper- ties and typical metallic(Ti alloy) properties. In this paper, the powder synthesis, SPS sintering, composite characteristics and machinability evaluation were systematically conducted. The random orientation characteristics and good crystalli- zation of the Ti2AlN phase are observed. The electrical and thermal conductivity of Ti2AlN is higher than that of Ti6242 alloy. A machining test was carried out to compare the effect of material properties on micro electrical discharge drilling for Ti2AlN composite and Ti6242 alloy. Also, mixture table as a kind of tables of orthogonal arrays was used to know how parameter is main effective at experimental design. Consequently, hybrid Ti2AlN ceramic composites showed good machining time and electrode wear shape under micro ED-drilling process. This conclusion proves the feasibility in the industrial applications.

목 적: 본 연구는 안경테 소재용 셀룰로오스 아세테이트(Cellulose Acetate; CA)의 최적 가공조건을 규 명하여 안경테 전용 가공기의 설계조건 선정에 활용하고자 한다. 방 법: CA안경테 소재의 가공성 평가를 위해 절삭력, 표면조도 및 형상, 칩 형상 등을 분석하였다. 절삭 속도와 이송속도를 가공변수로 다양한 실험을 수행하여 적정 가공조건을 선정하였다. 결 과: CA안경테의 반경방향 절삭력은 절삭속도에 변화에 따른 영향이 미미한 반면, 이송방향 절삭력은 20,000과 30,000 rpm에서 증가하는 경향을 보였다. 표면조도는 날당 이송이 작은 0.05 mm 경우 절삭속도가 증가하면서 양호해지는 결과를 얻었다. 결 론: 안경테 소재용 CA의 가공성을 절삭력과 가공면의 상태를 고려하여 평가하였다. 절삭력을 고려했을 때 절삭속도가 25,000 rpm이 가장 적정한 조건으로 나타났다. 표면조도를 고려했을 경우에는 저 날당 이 송, 고 절삭속도가 최적 가공조건이었다. 따라서 이를 종합했을 때 절삭력은 전체적으로 낮은 값을 가지므로 표면조도를 주요 인자로 고려하여 날당 이송 0.05 mm, 절삭속도 20,000~ 30,000 rpm이 적정 가공조건으 로 나타났다.

Li의 양과 Al의 양을 달리한 α(HCP) 단상 및 α(HCP)+β (BCC) 2상 조직인 Mg-Li-Al합금을 시료로 하여 이 합금의 가공성과 시효경화륵성을 조사한 결과 α단상보다는 α+β 2상 조이,α+β 2상조직에서는 Al양이 많을수록 가궁성이 증가하였으며 Mg-8.08Li-4.26Al의 경우 가공한계값은 62%였다. 이와같이 가공성이 증가한 이유는 basal plane뿐만 아니라 pyramidal plane과 prism plane에서도 슬립이 일어났기 때문이다. α단상의 경우 MgLi2 Al(θ)의 석출이 일어나지 않았으나 α+β 2상 조직의 곁우 β상 내에서 θ의 석출에 의한 피크경도같이 나타났으며, 2상 조직의 경우 경도값은 Al양이 많을수록 증가하였는데 이것은 Al양의 증가에 따른 Al Partition에 의한α 상의 강화와 β상에서의 석출물 증가에 의한 것으로 생각된다.