Experimental findings pertaining to the frost resistance of calcium sulfoaluminate (CSA) and amorphous calcium aluminate (ACA) cement-based repair mortars incorporated with anhydrite gypsum are described herein. To prepare the mortars, CSA and/or ACA cements were used as binders, and the water–binder ratio was fixed at 0.57. The compressive and bond strengths, chloride-ion penetration resistance, and scaling resistance of the mortars were measured. Based on the ASTM C666 method, the resistance to both frost action and multi-deterioration of chloride and frost attacks on the mortars were experimentally examined. Calcium aluminate-based binders effectively enhanced the compressive and bond strengths of the mortars owing to the formation of C2AH8 and Ye’elimite hydrates. Furthermore, replacing 25% ACA with OPC yielded excellent resistance to both frost attack and multi-deterioration of chloride and frost attacks. Replacing ACA at an appropriate level as a binder effectively improves the durability of concrete road facilities in winter.

구조물 보수 부위의 손상, 재 박리 등의 2차 피해가 이어지며, 보수 부위의 새로운 거동 평가 기법 에 대한 연구의 필요성이 대두되고 있다. 현재 구조물 보수 부위의 거동을 알기 위해서 주로 인력 중 심의 구조물 외관 검사를 진행하고 있으나, 단편적인 검사 결과를 얻게 되어 지속적이고 세밀한 점검 이 어려운 실정이다. 따라서, 본 연구에서는 탄소나노튜브 기반 폴리머 콘크리트를 활용해 압축과 같 은 외부 응력에 대한 탄소나노튜브 함량별 전기적 변화를 분석하였으며, 균열이 발생한 콘크리트 구조 물을 보수 후 응력을 가해 거동에 따른 전기적 변화를 평가하였다. 압축 시험 결과, 응력에 따른 탄소 나노튜브 기반 폴리머 콘크리트의 전기 저항이 감소하며, 탄소나노튜브 함량이 낮을수록 응력에 대한 저항 감소 폭이 넓게 나타나며 민감도가 증가하였다. 균열 보수 시험 결과, 보수 부위에 응력이 가해 졌을 때 전기 저항이 감소해 앞서 진행된 실험 결과와 동일한 경향을 보였으며, 또한 응력이 가해지지 않을 때 초기 저항으로 회복하는 경향을 보여 구조물 보수 부위 거동에 대한 평가가 가능한 것으로 검 증되었다. 이를 통해, 탄소나노튜브 기반 폴리머 콘크리트는 구조물에 적용이 가능하며, 구조물 보수 후에도 가해지는 응력에 대한 지속적인 감지가 가능해 보수 부위 거동 평가가 가능할 것으로 판단된다.

국토교통부 보고서 “2022 도로교 현황보고”에 따르면, 국내 교량의 수는 연간 2.9%씩 증가하고 있으며 그에 따라 보수 가 필요한 교량의 수도 늘어나는 추세이다. 교량 하부를 보수할 때 보통은 몰탈을 사용하여 보수해 왔고, 직접 보수하기 에는 작업자의 안전성 및 작업의 효율성이 떨어져 숏크리트를 사용하여 보수해 왔다. 숏크리트는 건식 숏크리트와 습식 숏크리트가 있다. 습식 숏크리트는 시멘트와 골재, 그리고 미리 혼합된 물이 호스를 통하여 이송되고 호스 끝에서 압축 공기가 이를 고속으로 분사하는 공법이다. 다만 재료를 미리 계량하고 배합한다는 한계가 재료 공급의 제약을 가져온다. 건식 숏크리트란 시멘트, 골재, 섬유 등 건조된 재료들이 호스로 빠르게 압송되어 노즐부에서 물과 만나 빠르게 분사되 는 공법이다. 이러한 공법은 장거리 압송 가능, 습식 숏크리트에 비해 상대적으로 적은 장비, 청소와 보수의 용이성, 쉬 운 적용성이 장점이다. 따라서 본 연구에서는 건식 숏크리트 공법을 채택하여 교량 슬래브 하부인 천정부에 대한 단면보 수를 진행하고자 한다. 배합설계는 혼합골재 입도곡선을 고려하고 실리카퓸은 중량의 3%를 차지한다. 연구결과 고압 살 수 및 건식 숏크리트의 현장 적용성은 우수하며, 작업의 용이성 등 교량 하부 구조물 보수에 대한 다양한 장점을 가질 수 있다고 사료된다.

In the contemporary era, 3D printing technology has become widely utilized across diverse fields, including biomedicine, industrial design, manufacturing, food processing, aerospace, and construction engineering. The inherent advantages of automation, precision, and speed associated with 3D printing have progressively led to its incorporation into road engineering. Asphalt, a temperature-responsive material that softens at high temperatures and solidifies as it cools, presents distinctive challenges and opportunities in this context. For the effective implementation of 3D printing technology in road engineering, 3D printed asphalt (3DPA) must exhibit favorable performance and printability. This requires attributes such as good fluidity, extrudability, and buildability. Furthermore, materials utilizing 3DPA for crack repair should possess high viscosity, elasticity, toughness, superior high-temperature stability, and resistance to low-temperature cracking. These characteristics ultimately contribute to enhancing pavement longevity and ensuring worker safety.

PURPOSES : This study aimed to develop high-performance concrete repair materials for the cross-sectional repair of deteriorated bridge concrete. METHODS : To derive the optimal mix using the dry shotcrete method, experiments were conducted to develop an appropriate performance in terms of durability and watertightness based on basic experiments on materials. By mixing silica fume, GGBFS, and natural fibers, this study compared the differences in each variable. Each variable was compared using compressive strength, flexural strength, plastic shrinkage, chlorine ion penetration resistance, and freeze-thaw tests. RESULTS : By mixing silica fume and natural fibers, watertightness and durability were secured, and by adding an expansion material and polymer powder, a material that exhibited suitable performance as a repair material was developed. The material demonstrated suitable performance in terms of compressive strength, freeze–thaw resistance, plastic shrinkage crack resistance, and chlorine ion penetration resistance. CONCLUSIONS : The repair material developed in this study has a higher performance than repair mortar, and because it uses a dry shotcrete method, the process and post-processing are simpler than the wet shotcrete method; therefore, it is believed to be more efficient for repair work.

Existing reinforced concrete (RC) frame buildings have seismic vulnerabilities because of seismically deficient details. In particular, since cumulative damage caused by successive earthquakes causes serious damage, repair/retrofit rehabilitation studies for successive earthquakes are needed. This study investigates the repair effect of fiber-reinforced polymer jacketing system for the seismically-vulnerable building structures under successive earthquakes. The repair modeling method developed and validated from the previous study was implemented to the building models. Additionally, the main parameters of the FRP jacketing system were selected as the number of FRP layers associated with the confinement effects and the installation location. To define the repair effects of the FRP jacketing system with the main parameters, this study conducted nonlinear time-history analyses for the building structural models with the various repairing scenarios. Based on this investigation, the repair effects of the damaged building structures were significantly affected by the damage levels induced from the mainshocks regardless of the retrofit scenarios.

PURPOSES : Experimental findings pertaining to the mechanical properties of calcium aluminate cement (CAC)-based repair mortars incorporated with anhydrite gypsum (AG) are described herein. METHODS : To prepare the mortars, three different levels of AG were adopted and the ratio of water–cementitious materials was fixed at 0.50. For comparison, mortar composed of ordinary Portland cement was prepared. The fluidity, setting time, compressive and bond strengths, absorption and surface electric resistivity of the mortars were measured at predetermined periods. RESULTS : The incorporation of AG increases the fluidity but decreases the setting time of the CAC-based repair material system. However, the AG in the CAC mixes does not effectively enhance the compressive strength of the mortars owing to the decreased formation of CA hydrates, such as CAH10 and C2AH8. Meanwhile, the mortar with 10% AG shows excellence absorption. CONCLUSIONS : The mechanical properties of CAC based-mortars rely significantly on the amount of AG incorporated. However, further studies regarding the microstructure and durability of CAC-AG repair mortars must be conducted to obtain the optimal mixture.

PURPOSES : In this study, a method to use magnesium phosphate ceramic (MPC) concrete for the surface maintenance of airport pavements with jointed concrete is developed. METHODS : To investigate the application of a material incorporated with MPC for the surface maintenance of airport pavements with jointed concrete, structures with various cross-sections and thicknesses were constructed. The cross-section of the structure was modeled for the surface maintenance of four types of pavements and typical pavement construction processes, such as cutting, cleaning, production and casting, finishing, hardening, and joint reinstallation. Subsequently, the hours required for each process was determined. RESULTS : The MPC concrete used for the surface maintenance of airport pavements with jointed concrete demonstrate excellent performance. The MPC concrete indicates a compressive strength exceeding 25 MPa for 2 h, and its hydration heat is 52.9 ℃~61.2 ℃. Meanwhile, the crushing and cleaning performed during the production and casting of the MPC require a significant amount of time. Specifically, for a partial repair process, a total of 6 h is sufficient under traffic control, although this duration is inadequate for a complete repair process. CONCLUSIONS : MPC concrete is advantageous for the surface maintenance of airport pavements with jointed concrete. In fact, MPC concrete can be sufficiently constructed using existing concrete maintenance equipment, and partial repair works spanning a cross-sectional area of 11 m2 can be completed in 1 d. In addition, if the crushing and cleaning are performed separately from production and construction, then repair work using MPC concrete can be performed at a larger scale.

Asphalt concrete(Ascon) is used to repair potholes and cracks. Special truck-mounted cargo boxes transport 200℃ asphalt concrete to repair potholes and cracks. However, long working and transportation hours to repair wide roads decrease the temperature of the asphalt concrete inside the cargo boxes. If the asphalt concrete temperature drops below 170℃, the adhesion with roads that need repair decreases. Therefore, the temperature of the asphalt concrete needs to be maintained for a long time. Conventional asphalt concrete cargo boxes are mostly burner-type models using hot air to prevent the temperature of the asphalt concrete from dropping. However, there are significant temperature differences between the asphalt concrete near and far away from the hot air, so the temperature decreases over time and leads to the disposal of large amounts of asphalt concrete. This causes waste of resources and environmental pollution. Therefore, this study proposed a heat dissipation cut-off type cargo box model to solve this problem and demonstrated its performance over conventional burner-type models through tests and analysis.

PURPOSES : The actual service life of repair methods applied to cement concrete pavement is analyzed based on de-icing agent usage. METHODS : Highway PMS data pertaining to de-icing agent usage are classified into three grades: low (1~5 ton/lane/year), medium (5~8 ton/lane/year), and high (greater than 8 ton/lane/year). The repair methods considered include diamond grinding, patching, joint repair, partial depth repair, and asphalt overlay on five major highways. The service life of each repair method is analyzed based on the usage level of the de-icing agent. RESULTS : The service lives of the applied repair methods are much shorter than expected. It is confirmed that the service life afforded by diamond grinding, patching, and joint repair methods are not significantly affected by the use of de-icing agents, whereas that afforded by asphalt overlay and partial depth repair methods is affected significantly. The service life afforded by the asphalt overlay and partial depth repair methods decreases at high usage levels of the de-icing agent (greater than 8 ton/lane/year). CONCLUSIONS : Among the repair methods considered, the service life afforded by partial depth repair and asphalt overlay is affected significantly by the amount of de-icing agent used. Additionally, the differences between the expected and actual analyzed service lives should be considered in the next-generation maintenance strategy for cement concrete pavements.

PURPOSES : Recently, interest in maintaining aged concrete pavements has been increasing. An asphalt overlay is generally used for pavement maintenance, and a tack coat is used to secure interlayer adhesion. Particularly, aged concrete pavements are required for higher adhesion performance of tack coats for attaching interlayers to materials with different properties. Insufficient interlayer adhesion could cause pavement damage, such as slippage, rutting, shoving, corrugation, and pothole. In this study, we examined the performance of interface adhesion by applying a tack coat material developed for maintaining aged concrete pavement. METHODS : In this study, we examined the effect of adhesion performance at the pavement interface, using a tack coat material developed for the maintenance of aged concrete pavement. RESULTS : The developed tack coat not only accomplished the performance objectives but also improved the results by more than 12 to 43%, compared to commonly used materials. CONCLUSIONS : The use of developed tack coat is expected to improve the interlayer adhesion and reduce the delay of the maintenance process in aged concrete pavement.

PURPOSES : This study analyzes the service life of the repair methods of jointed plain concrete pavement (JPCP) on expressways in Korea using PMS data. METHODS : The Korea Expressway Corporation PMS data acquired from five major expressways in Korea were used for the analysis. The service lives of the repair methods were considered for two different cases: 1) the previous repair methods had been completely rerepaired by another or the same method due to their damage, and 2) the current repair methods were still in use. RESULTS : The service lives of D/G and section repair were shown to be at least 30 % and 50 % shorter than expected, respectively. Joint sealing and crack sealing exhibited a service life similar to that expected. The Mill-and-Asphalt-overlay method showed an approximately 30 % longer service life; this might be because some damage to the asphalt overlay is typically neglected until subsequent maintenance and repair. When multiple repairs were applied in series for an identical pavement section, the service life of repairs on previously damaged secti ons become even shorter compared to their first application. CONCLUSIONS : It was found that the analyzed service life of most important repair methods did not reach the expected service life, and that the service life of the same repair method becomes shorter as applied to the previously repaired concrete pavement sections. These shorter service lives should be seriously considered in future JPCP repair strategy development.