본 연구는 자동차부품제조기업종사자들의 조직공정성이 직무만족에 미치는 영향에 대한 조직후원인식의 매개효과를 규명 하는데 있다. 선 행연구를 기반으로 한 설문지를 자동차부품제조기업종사자를 대상로 배 포하여 148부가 회수되었으며, SPSS 20.0 통계 분석 프로그램을 사용 하여 통계 분석을 실시하였다. 분석 결과, 조직공정성은 직무만족에 유 의미한 정(+)의 영향을 미쳤으며, 조직후원인식은 매개 효과가 있는 것 으로 나타났다. 이에 따라 첫째, 조직공정성이 강화될수록 직무만족에 미치는 영향이 있는 것을 알 수 있었다. 둘째, 조직후원인식이 조직공정 성과 직무만족간의 매개효과를 확인할 수 있었고 이는 조직구성원들의 노력과 성과에 가치를 두고 복지를 증대시키면 조직후원인식을 통해서 직무만족을 더 잘 할 수 있음을 의미한다. 이는 조직후원인식을 통하여 조직공정성을 강화함으로써 직무만족을 향상 할 수 있는 가능성을 시사 한 것으로 볼 수 있다.

In this study, In this study, structural analysis of a fuel tank for an SUV (sports utility vehicle) was performed for crack prevention design. Reservoir tank analysis was conducted for crack prevention design, and improvement measures for weak areas were discovered and reflected in the design. Pressure analysis was performed on the existing model to analyze weak areas. As a result of analysis through various design changes, it was found that the strength problem of the reservoir tank was due to the discontinuity of the rib inside the tank, and to improve this, it was necessary to minimize the discontinuity section.

Recently, as ESG management has become an important issue, major companies in the automotive parts manufacturing industry are conducting ESG evaluations of their suppliers for the purpose of supply chain management. The results of these evaluations are being incorporated into contractual agreements. However, many small and medium-sized enterprises(SMEs) are lacking in their capacity and resources to effectively respond to ESG evaluations. Furthermore, existing ESG management guidelines do not provide an industry-specific guidance, making it necessary to establish industry-specific guidelines that SMEs can refer to. Therefore, in this study, the evaluation Indicators of ESG supply chain assessments are surveyed, which is conducted by domestic major automotive parts companies and global automobile manufacturers. Then 56 supply chain ESG evaluation Indicators are derived. Also, ESG management indicators for SMEs is analyzed through the Importance-Performance Analysis(IPA), based on an interview of expert groups. Therefore, this study could propose industry-specific ESG guidelines, based on the results of the derived indicators, which reflects the need for SMEs to practice ESG management within certain boundaries.

In this study, the design of fuel tanks for SUVs (sports utility vehicles) was dealt with through structural analysis. Fuel tank analysis was performed to evaluate safety, and improvement plans for weak areas were found and reflected in the design. In addition, strength analysis and pressure analysis were performed in parallel to solve the problem of oil leakage around the lower part of the fuel tank and the rear mounting that occurred during the endurance test, and the analysis results were reflected in the design. As a result of analysis through various design changes, it was possible to present an appropriate reinforcement flange shape. In addition, when the thickness of the fuel tank was changed from 1.0mm to 0.8mm, the stiffness of the fuel tank decreased by approximately 30%, and reinforcement was required.

Production management in the automobile parts industry is carried out according to the production plan of the customer, so it is important to prevent shortages in product supply. As the product composition became increasingly complex, the MES System was built for the purpose of efficient production plan management and inventory management, but its utilization is low. This study analyzed the problems of the MES system and sought to improve it. Through previous studies, it was confirmed that the inventory management of the pull approach that actually occurred in the warehouse is more suitable than the push approach based on the forecast of the warehouse for the volatility, complexity, and uncertainty of orders in the auto parts industry. To realize this, we tried distributed MRP by using the ADO function of VBA to link the standard information of the MES system with Excel and change the structure of the BOM table. Through this, it can help increase the accuracy of production planning and realize efficient inventory management, thereby increasing the utilization of the MES system in the auto parts industry and enhancing the competitiveness of the company.

In this study, stiffness evaluation was conducted on the main member, front cross member, and rear cross member, which are three components of sub-frame for SUVs (sports utility vehicles), through mode analysis. As for the design variables used in the analysis, the maximum frequency was examined by varying the width and height of each of the three parts into four types. Of course, the weight at this time is minimized, and the mode is set as a constraint that only bending occurs and no distortion occurs. As a result of the analysis, the member affecting the 1st mode was the rear cross member, and the member having the greatest influence on the 2nd mode was the front cross member. In addition, the member with the greatest influence on the 3rd mode appeared as the rear cross member, indicating that this part had the greatest effect on the bending stiffness.

The global trend is the application of heat-treated omission materials to reduce the manufacturing cost of automobile steering parts. Attempts have been made to apply heat-treated omission materials in domestic, but they are delayed due to concerns over rising cold forging process costs. For quantitative prediction of cold forging process cost, fatigue properties of forging die materials were evaluated. Based on this, the die life and cost were predicted quantitatively, and the manufacturing cost reduction of automobile steering parts using heat-treated material was found to be about 11%. Also, various methods to improve die life were additionally presented.

Forged part made of Cold heading quality wire materials are used for automotive brake systems. The cost reduction of forged products is a major issue because of the strict shape change. A series of studies were conducted to minimize the cost of EPB spindle process among brake parts. In order to reduce the material cost, heat treatment-abbreviated material was applied and the formability on the processes was verified by the ductile fracture theory. In addition, the causes of shape fixation and die life degradation were analyzed using the numerical simulation. The process cost has been minimized by re-designing process, changing the product shape, and the die material.

The purpose of this study is to provide the priority of the front-loading factors in the design stage of the automotive parts development process in order to efficiently and effectively respond to the demands of the car maker (customer). Front-loading is defined as a strategy in order to improve development performance by shifting the identification and solving of design problems to earlier phases of a product development process. Two approaches of the front-loading are project-to-project knowledge transfer and rapid problem solving. For the study, a survey was conducted on the R&D department in the automobile parts company and analyzed by AHP (Analytic Hierarchy Process) method. The result of the survey shows the cost savings is the highest weight in terms of front-loading effect and in terms of front-loading factors, it gives priorities as “the problems of past project” first, “Design Review” second, “CAE (Computer Aided Engineering)” third, “FMEA (Failure Mode and Effects Analysis)” fourth, “benchmarking” and SR (Sourcing of Requirements). The results of the study will be helpful to provide practical value for improving product design of component development.

본 연구에서는 한국 자동차 부품 업체를 대상으로 완성차 업체의 해외 동반진출과 성과 간의 관계에 대해 실증 적으로 분석하고 이러한 관계가 전속적 거래 관계에 의해 어떻게 달라지는지를 설명하고자 한다. 2004년부터 2016년까지 105개 사의 패널 데이터를 구성하여 실증분석을 한 결과, 국내 자동차 부품회사의 해외직접투자에 있어서 완성차 업체와의 동반진출이 성과에 미치는 영향은 비동반진출보다 컸으며, 동반진출이 성과에 미치는 긍 정적 영향은 그 횟수가 증가할수록 감소하였다. 이러한 결과는 자동차 부품 업체가 대기업과의 동반진출을 통해 초기 납품 물량을 안정적으로 보장받을 수 있을 뿐만 아니라 파트너가 보유한 네트워크를 통해 초기에는 빠르게 성장할 수 있지만, 동반 진출 횟수가 많아질수록 조직 복잡성으로 인한 조정 비용의 증가로 인해 이익의 폭이 줄 어들 수 있음을 나타낸다. 마지막으로 동반 진출과 성과 간의 관계에서 완성차 업체에 대한 전속적 관계가 두 변 수간 관계를 더 강화시키는 것으로 나타났다. 본 연구는 국내 자동차 부품기업들의 동반진출효과를 실증적으로 분석함에 따라 한국 자동차 산업 및 중소기업의 국제화 전략에 유용한 이론적, 실무적 시사점을 제시한다.

In the modern industrial period, the introduction of mass production was most important progress in civilization. Die-casting process is one of main methods for mass production in the modern industry. The aluminum die-casting in the mold filling process is very complicated where flow momentum is the high velocity of the liquid metal. Actually, it is almost impossible in complex parts exactly to figure the mold filling performance out with the experimental knowledge. The aluminum die-castings are important processes in the automotive industry to produce the lightweight automobile bodies. Due to this condition, the simulation is going to be more critical role in the design procedure. Simulation can give the best solution of a casting system and also enhance the casting quality. The cost and time savings of the casting layout design are the most advantage of Computer Aided Engineering (CAE).. Generally, the relations of casting conditions such as injection system, gate system, and cooling system should be considered when designing the casting layout. Due to the various relative matters of the above conditions, product defects such as defect extent and location are significantly difference. In this research by using the simulation software (AnyCasting), CAE simulation was conducted with three layout designs to find out the best alternative for the casting layout design of an automotive Oil Pan_BJ3E. In order to apply the simulation results into the production die-casting mold, they were analyzed and compared carefully. Internal porosities which are caused by air entrapments during the filling process were predicted and also the results of three models were compared with the modifications of the gate system and overflows. Internal porosities which are occurred during the solidification process are predicted with the solidification analysis. And also the results of the modified gate system are compared.

In order to expand the application of oxide dispersion-strengthened (ODS) steel, a composite material is manufactured by adding mechanically alloyed ODS steel powder to conventional steel and investigated in terms of microstructure and wear properties. For comparison, a commercial automobile part material is also tested. Initial microstructural observations confirm that the composite material with added ODS steel contains i) a pearlitic Fe matrix area and ii) an area with Cr-based carbides and ODS steel particles in the form of a Fe-Fe3C structure. In the commercial material, various hard Co-, Fe-Mo-, and Cr-based particles are present in a pearlitic Fe matrix. Wear testing using the VSR engine simulation wear test confirms that the seatface widths of the composite material with added ODS steel and the commercial material are increased by 24% and 47%, respectively, with wear depths of 0.05 mm and 0.1 mm, respectively. The ODS steel-added composite material shows better wear resistance. Post-wear-testing surface and cross-sectional observations show that particles in the commercial material easily fall off, while the ODS steel-added material has an even, smooth wear surface.

Among various materials, FCD500 is widely used in various fields of automobile components as it allows mass production through casting and its mechanical property is excellent. However, there are many problems in industry due to the fact that despite the wide use of FCD500, the researches about manufacture property of FCD500 are insufficient. Thus, this study conducted research on cutting manufacture property of FCD500, which is the most common manufacture method of FCD500 to suggest optimized tool and cutting condition. To achieve this, the study examined the change in cutting property based on tool material based on the most commonly used CVD(Chemical Vapor Deposition) coating tool and CBN tool, and examined the changes in cutting property by the form of CVD coating tool. The study measured cutting force, surface roughness of material after cutting, and amount of tool wear to examine the cutting property. The study gave variation in cutting speed of 280m/min and 500m/min, and fixed the feed rate and cutting depth for cutting condition to evaluate the changes by cutting speed.

산업이 발전함에 따라 전 세계적으로 환경오염에 대한 문제가 대두되고 있으며, 자동차 배출가스 규제도 점점 강화되고 있다. 하지만, 배출가스는 단순한 자동차만의 문제가 아닌 연료물성성분에 따른 영향도 받는 것으로 알려져 있으며, 특히, 디젤엔진의 경우 CRDI 엔진이 개발 및 상용화되면서 고성능 엔진은 고성능 연료를 필요로 하고, 그 중 대표적인 것이 연료의 윤활성으로 밝혀진바, 이에 본 연구에서는 연료물성변화가 자동차 주요부품 및 배출가스에 미치는 영향을 확인하고자 하였다. 윤활성이 취약한 연료 (651㎛/품질기준 400㎛이하)를 차량에 사용하여 고압펌프 및 인젝터, 매연저감장치 등의 파손이 발생하며, 매연 및 배출가스, 연비가 악화되는 것을 확인하였다. 또한, 파손된 매연저감장치(DPF)를 확인한 결과 철분성분이 다량 검출되었으며 이는 연료에 철분성분이 많이 함유되어 있어, 배출가스에 영향을 미쳐 매연저 감장치(DPF)의 처리능력을 초과한 입자상물질의 배출로 인한 파손으로 추정 및 확인하였다.

본 연구는 경북 동남부 지역 소재 자동차부품사들의 발전 방안을 전략적 인적자원관리 측면에서 논의 하였다. 이를 위해서, 기업의 생존과 성장에서 인적자원관리의 중요성을 전략적 인적자원관리 측면에서 문헌정리를 실시하고, 문헌정리 결과를 바탕으로 개방형 설문항목을 구성하였다. 완성된 개방형 설문을 활용하여 경북 동남부 소재 자동차부품 소속 인사담당자를 대상으로 설문조사를 실시하고, 이를 내용분석 방법으로 분석하였다. 분석결과를 토대로 하여, 노동시장 및 채용 측면, 교육 ․ 훈련 측면, 평가 ․ 보상 측면, 승진 측면, 퇴직관리 측면으로 향후 기업과 산업 발전을 위한 다각적인 방향의 정책적 제안을 제시하였다.

The proportion of software in the automotive industry is steadily increasing due to the rapid technological development of automobile E/E parts. Because the automotive E/E technology is now on the basis of intelligent automobile and advanced safety automobile technology. The purpose of this study is to investigate the effect of organizational capability (organizational resource capability and management capability), process capability (process capability, customer Requirement management capability), performance dimension (motivation, participation level). In this study, we conducted questionnaires and statistical analysis on engineers (members of the Korea Advanced Automotive Technology Association) who perform research and development activities in the R&D organization of the automotive E/E part in South Korea. ANOVA is applied for the verification of the difference in performance measured by organizational capability, process maturity, and motivation participation level according to company characteristics (level of processing : supply chain configuration, annual sales, total SW development ratio). According to the results of this study, in order to improve the performance of ASPICE or ISO 26262-related consulting project, a different consulting approach strategy considering the characteristics of organization and personnel is needed. In summary, the analysis results for the three main treatment levels are as follows. The difference in organizational capacity, process capability and performance was found to be statistically significant according to supply chain configuration and annual sales, but it was found that the difference of response according to the proportion of total SW was not significant.

Recently, the use of tubes in the manufacturing of the automobile parts has increased and therefore many automotive manufactures have tried to use hydro-forming technology. The hydro-forming technology may cause many advantages to automotive applications in terms of better structural integrity of the parts, lower cost from fewer part count, material saving, weight reduction, lower spring-back, improved strength and durability and design flexibility. In this study, the whole process of sub-frame parts development by tube hydro-forming using steel material is presented. At the part design stage, it requires feasibility study and process design aided by CAE (computer aided design) to confirm hydro-formability in details. Overall possibility of hydro-formable sub-frame parts could be examined by cross sectional analyses. All the components of prototyping tools are designed and interference with press is examined from the point of geometry and thinning.