탄소섬유 강화 플라스틱 (Carbon fiber reinforced plastics, CFRP)은 고함량의 탄소섬유 (Carbon fiber, CF)와 고분자로 이루어진 복합재료로서, 뛰어난 기계적 성능으로 항공우주, 자동차, 토목 등 다 양한 산업 분야에서 사용되고 있다. 하지만 사용량 증가에 따른 폐기물의 환경문제와 추출한 재활용 탄소섬유 (Recycled carbon fiber, rCF)의 적용 가능 분야의 한계로 인해 재활용이 제한적인 실정이 다. 본 연구에서는 rCF와 CF 혼입 시멘트계 전자파 복합재를 제작하여 그 성능을 비교 분석하기 위 한 실험을 수행하였다. 구성재료는 시멘트, 잔골재, 고성능 감수제를 사용하였으며, 비교 분석을 위해 CF와 rCF를 각각 6 mm, 12 mm 길이를 0.1, 0.3, 0.5, 1.0 wt.% 함량으로 사용하였다. 전자파 복합 재의 흡수 성능 향상을 위해 각각 다른 함량의 다층 구조를 형성하였으며, 전자파 투과를 낮은 함량에 서 높은 함량 방향이 되도록 측정을 진행하였다. 전자파 차폐성능은 재령 28일 이후 네트워크 분석기 를 사용하여 자유 공간에서 측정하였으며, C-band (4~8 GHz)와 X-band (8~12 GHz) 주파수 영역 에서의 반사율과 투과율을 각각 측정하였다.
The electromagnetic interference(EMI) shielding sheet of grid pattern for the wireless charger has been designed by using grid pattern metal sheet, PET & DST stacking and laminating technology. For this purpose, the twisting protection and the bubbling prevention device, the automatic position adjustment controller, the visual sensors and the motor actuator for controller, the EMI shielding sheet cutting device and the main control system have been developed for manufacturing the apparatus. As the study result, the development on manufacturing the equipment and shielding sheet of the EMI shielding sheet of grid pattern for the wireless charger having the lamination productivity of 27.4m/min exceeded the target of 8m/min in this study. In addition, the magnetic induction and the applicable shielding sheet were prepared in the magnetic resonance system, all of the two wireless charging system. The power with a band of average 6.87MHz of shielding sheet was greater than the target of 30dB to 32.57dB. The available frequency with a band of average 7.95MHz the target was exceeded by a 7.00MHz.
The purpose of this study was to develop a grid forming equipment of the electromagenetic interference(EMI) shielding sheet for use in a wireless charger. In addition, the present study was to form a lattice in the surface of the thin metal ribbon to exert an electromagnetic wave shielding performance of the precision small electronic devices such as smart phones. For this, grid forming presses such as manual pressurized press, automatic pressurized press, heat pressurized press, and continuous grid forming equipment with cylinder roll type, and a grid inspection and grid uniformity inspection devices have been developed. Finally, the cylindrical roller-type continuous grid forming equipment showed the best suited.
The grid pattern electromagnetic interference(EMI) shielding sheet for the wireless charger has been designed using grid pattern metal sheet, PET & DST stacking and laminating technology. Also, an automatic manufacturing system of the grid pattern EMI shielding sheet for the wireless charger is developed. This metal sheet with grid pattern is an effective shield against EMI that can not shield completely by existing single metal sheet. And the developed automatic manufacturing system having a laminated productivity exceeds the 8m/min can stack and lamination thin metal sheets without any wrinkles.
Electronic products are a major part of evolving industry and human life style; however most of them are known to emit electromagnetic waves that have severe health hazards. Therefore, different materials and fabrication techniques are understudy to control or limit transfer of such waves to human body. In this study, nanocomposite powder is dispersed into epoxy resin and shielding effects such as absorption, reflection, penetration and multiple reflections are investigated. In addition, nano size powder (Ni, Fe2O3, Fe-85Ni, C-Ni) is fabricated by pulsed wire evaporation method and dispersed manually into epoxy. Characterization techniques such as X-ray diffraction, Scanning electron microscopy and Transmission electron microscopy are used to investigate the phase analysis, size and shape as well as dispersion trend of a nano powder on epoxy matrix. Shielding effect is measured by standard test method to investigate the electromagnetic shielding effectiveness of planar materials, ASTM D4935. At lower frequency, sample consisting nano-powder of Fe-85%Wt Ni shows better electromagnetic shielding effect compared to only epoxy, only Ni, Fe2O3 and C-Ni samples.
Ultra thin sheet for electromagnetic interference(EMI) shielding purpose has been designed using base metal, PET & DST sheet stacking technology. Also, an automatic manufacturing system is developed. This ultra thin EMI shielding sheet is an effective shield against low frequency(~300kHz) EMI that can not shield completely by the existing EMI shielding sheet. And the developed automatic manufacturing system can stack ultra thin shielding sheet without any wrinkles.
The automotive industry is moving from the internal combustion engine to electric drive motors. Electricmotors uses a high voltage system requiring the development of resources and components to shield the system. There-fore, in this study, we analyze electromagnetic interference (EMI) shielding effectiveness (SE) characteristics of an autocrash pad according to the ratio of electrically conductive materials and propylene. In order to combine good mechan-ical characteristics and electromagnetic shielding of the automotive crash pad, metal-coated glass fiber (MGF) manufac-turing methods are introduced and compared with powder-type methods. Through this study, among MGF methods, wesuggest that the chopping method is the most effective shielding method.
투명차폐재를 목적으로 Indium Tin Oxide (ITO) 투광성 박막을 제조하고 전자파 차폐특성에 대해 조사하였다. 박막은 RF magnetron co-sputtering 증착장비를 사용하여 제작하였다. RF 인가전력, Ar 및 O2분압, 기판온도를 변화시키며 전기전도도와 투광성을 겸비한 박막의 조성과 구조에 관한 실험을 진행하였다. 최적의 증착조건은 300˚C의 기판온도, 20sccm의 아르곤 유량, 10sccm의 산소유량, 그리고 In과 Sn의 인가전력이 각각 50W와 30W일 경우였으며, 이때 얻어진 박막은 육안으로 분명할 정도의 투광성을 보였고 5.6×104mho/m의 높은 전기전도도를 나타내었다. 이렇게 제조된 ITO 박막의 전자파 차폐효과를 차폐이론에 의해 분석하였다. 박막의 전기전도도, 두께, skin depth로부터 차폐기구(흡수손실, 반사손실, 다중반사 보정항)에 대해 고찰하였다. 계산된 차폐효과는 26dB의 값을 보여 투광성 차폐재로 ITO 박막의 사용 가능성을 제시할 수 있었다.
전자파 차폐특성 측정방법의 일환으로 매질의 전기전도도로부터 차폐효과를 정성적 수준에서 예측하는 연구를 수행하였다. 사용된 시편은 전도성 금속 (Cu, Ni)이 피복된 망사형 차폐재로 두께는 0.1 mm 정도이고, 전기전도도는 6.4×10~2.4×10(sup)5 mhos/m 범위 값을 가졌다. 물질상수와 시편의 두께로 표시되는 반사손실 및 흡수손실의 이론식을 도출하고 상기 시편에 대해 차폐효과를 계산하였다. 전도성 피복재의 경우 주된 차폐기구는 반사손실임을 밝힐 수 있었으며, 전기전도도가 증가함에 따라 차폐효과는 현저히 증가함을 알 수 있었다. 이들 이론치를 임피던스 실측치로부터 계산된 반사손실과 비교한 결과 10 dB 이내의 오차를 보임으로써 제안한 분석방법의 타당성을 입증하였다.
In this study, it evaluate the electromagnetic pulse shielding performance of fiber reinforced cement composite by Fiber type. Hooked-ended steel fiber, Smooth steel fiber and Amorphous metallic fiber were reinforced 2.0 vol.% in cement composites respectively. The electromagnetic pulse shielding performance was evaluated by MIL-STD-188-125-1.