The mechanical performance of SiC/SiC composites is significantly influenced by the architecture of fiber reinforcement. Among the various fabrication methods, the nano-powder infiltration transition/eutectic (NITE) process is a promising technique that is capable of achieving a dense and stoichiometric SiC matrix. The reinforcement architecture, such as cross-ply (CP) or woven prepreg (WP), is determined during the preform stage of the NITE process, which is crucial in determining the mechanical properties of SiC/SiC composites. In this study, the tensile test and double notch shear (DNS) test were conducted using NITE-SiC/SiC composites to investigate the effect of the fiber reinforcing architecture on the fracture mechanism of SiC/SiC composites. The tensile strength and maximum shear strength of both CP and WP specimens were nearly identical. However, other mechanical properties, particularly those of CP specimens, exhibited significant variability. A comparison of fracture surfaces and load-displacement curve analyses from the DNS tests revealed that the cross points of the longitudinal or transverse fibers act as obstacles to both deformation and crack propagation. These obstacles were found to be more densely distributed in WP specimens than in CP specimens. The variability observed in the mechanical properties of CP specimens is likely due to size effects caused by the sparser distribution of these obstacles compared to the WP specimens.
In this work, we investigated the photo-degradation performance of MnO2-SiC fiber-TiO2 (MnO2-SiC-TiO2) ternary nanocomposite according to visible light excitation utilizing methylene blue (MB) and methyl orange (MO) as standard dyes. The photocatalytic physicochemical characteristics of this ternary nanocomposite were described by X-ray diffraction (XRD), scanning electron microscopy (SEM), tunneling electron microscopy (TEM), ultraviolet-visible (UV-vis), diffuse reflectance spectroscopy (DRS), electrochemical impedance spectroscopy (EIS), photocurrent and cyclic voltammogram (CV) test. Photolysis studies of the synthesized MnO2-SiC-TiO2 composite were conducted using standard dyes of MB and MO under UV light irradiation. The experiments revealed that the MnO2-SiC-TiO2 exhibits the greatest photocatalytic dye degradation performance of around 20 % with MB, and of around 10 % with MO, respectively, within 120 min. Furthermore, MnO2-SiC-TiO2 showed good stability against photocatalytic degradation. The photocatalytic efficiency of the nanocomposite was indicated by the adequate photocatalytic reaction process. These research results show the practical application potential of SiC fibers and the performance of a photocatalyst composite that combines these fibers with metal oxides.
Silicon carbide (SiC) has emerged as a promising material for next-generation power semiconductor materials, due to its high thermal conductivity and high critical electric field (~3 MV/cm) with a wide bandgap of 3.3 eV. This permits SiC devices to operate at lower on-resistance and higher breakdown voltage. However, to improve device performance, advanced research is still needed to reduce point defects in the SiC epitaxial layer. This work investigated the electrical characteristics and defect properties using DLTS analysis. Four deep level defects generated by the implantation process and during epitaxial layer growth were detected. Trap parameters such as energy level, capture-cross section, trap density were obtained from an Arrhenius plot. To investigate the impact of defects on the device, a 2D TCAD simulation was conducted using the same device structure, and the extracted defect parameters were added to confirm electrical characteristics. The degradation of device performance such as an increase in on-resistance by adding trap parameters was confirmed.
In this research, synergetic and separate influence of nano-carbon black (C.Bn) and SiC on the microstructure and flexural strength of ZrB2 were investigated. So, ZrB2 and ZrB2- 30vol%-based composites containing 10 and 15 vol% C.Bn as well as ZrB2- 15 vol% SiC were fabricated via spark plasma sintering at 1850 °C for soaking time of 8 min under the applied pressure of 35 MPa. Relative density was measured by Archimedes method. Microstructural evaluation was carried out by applying the field emission electron microscopy (FESEM), and flexural strength was measured by three-point bending test. It was found the relative density improves in the presence of C.Bn and SiC especially in synergetic state so that the full densification was gained in Z30Si10C.Bn and Z30Si15C.Bn composites through their reactions with impurities at 1850 °C. In the monolithic ZrB2 system, the C.Bn addition improves the flexural strength slightly to 300 MPa and 315 MPa from 290 MPa. However, co-doped 10 vol% C.Bn with 30 vol% SiC resulted to achieve maximum flexural strength of 486 MPa in comparison with individually applying each of them (395 MPa for Z30Si and 300 MPa for Z10 C.Bn).
This article reported a simple method for preparing diamond/SiC composites by polymer impregnation and pyrolysis (PIP) process, and the advantages of this method were discussed. Only diamond and SiC were contained in the diamond/SiC composite prepared by PIP process, and the diamond particles remained thermally stable up until the pyrolysis temperature was increased to 1600 °C. The pyrolysis temperature has a significant impact on the thermal conductivity and dielectric properties of composites. The thermal conductivity of the composite reaches a maximum value of 63.9 W/mK when the pyrolysis temperature is 1600 °C, and the minimum values of the real and imaginary part of the complex permittivity are 19.5 and 0.77, respectively. The PIP process is a quick and easy method to prepare diamond/SiC composites without needing expensive equipment, and it is of importance for promoting its application in the field of electric packaging substrate.
In this work, the ablation behavior of monolith ZrB2-30 vol%SiC (Z30S) composites were studied under various oxy-acetylene flame angles. Typical oxidized microstructures (SiO2/SiC-depleted/ZrB2-SiC) were observed when the flame to Z30S was arranged vertically. However, formation of the outmost glassy SiO2 layer was hindered when the Z30S was tilted. The SiC-depleted region was fully exposed to air with reduced thickness when highly tilted. Traces of the ablated and island type SiO2 were observed at intermediate flame angles, which clearly verified the effect of flame angle on the ablation of the SiO2 layer. Furthermore, the observed maximum surface temperature of the Z30S gradually increased up to 2,200 °C proving that surface amorphous silica was continuously removed while monoclinic ZrO2 phase began to be exposed. A proposed ablation mechanism with respect to flame angles is discussed. This observation is expected to contribute to the design of complex-shaped UHTC applications for hypersonic vehicles and re-entry projectiles.
Interest in the use of semiconductor-based photocatalyst materials for the degradation of organic pollutants in a liquid phase has grown, due to their excellent performance and response to the light source. Herein, we fabricated a NiO-SiCTiO2 ternary structured photocatalyst which had reduced bandgap energy, with strong activation under UV-light irradiation. The synthesized samples were examined using XRD, SEM, EDX, TEM, DRS, EIS techniques and photocurrent measurement. The results confirmed that the two types of metal oxides were well bonded to the SiC fiber surface. The junction of the new photocatalyst exhibited a large number of photoexcited electrons and holes. The holes tended to oxidize the water and form a hydroxyl radical, which promoted the decomposition of methylene blue. The close contact between the 2D SiC fiber and metal oxide semiconductors expanded the scope of absorption wavelength, and enhanced the usability of the ternary photocatalyst for the degradation of methylene blue. Among three synthesized samples, the NiO-SiC-TiO2 showed the best photocatalytic effect, and was considered to have excellent photoelectron transfer due to the synergy effect between the metal oxide and SiC.
Few studies have been performed on ZrB2- graphite platelet composite made by spark plasma sintering (SPS) technique. In this research, the influence of adding graphite platelets (Gp) with and without SiC on the fracture toughness of ZrB2 ceramic was studied. The ZrB2- 10Gp, ZrB2- 15Gp, ZrB2- 30SiC-10Gp, and ZrB2- 30SiC-15Gp specimens were sintered by the SPS method at the temperature of 1850 °C for 8 min. The fracture toughness and work of fracture (WOF) were evaluated using the Single-Edge Notched Beam (SENB) technique. It was found that the fracture toughness and WOF were improved by the alone and combined addition of Gp and SiC to the monolithic ZrB2. The maximum fracture toughness of 4.8 ± 0.1 MPa m1/ 2 was obtained for the ZrB2- 15Gp specimen. It seems that adding Gp alone was more effective in enhancing the fracture toughness of ZrB2 than the combined addition of Gp and SiC. While the addition of Gp and SiC simultaneously modified the densification behavior to reach full-densified samples.
Diamond reinforced silicon carbide matrix composites (diamond/SiC) with high thermal conductivity were prepared by tape casting combined with Si vapor infiltration for thermal management application. The effects of the mixing mode of bimodal diamond particles on the microstructure, thermal and mechanical properties of the composites were analyzed. The results reveal that the thermal conductivity of composites is affected significantly by mixing mode of diamond. In general, when the content of large diamond remains constant, adding a slight amount of small diamond was found to be effective in improving the thermal conductivity of the composite. However, excess small diamonds added will decrease thermal conductivity due to its high interfacial thermal resistance. The maximum thermal conductivity of obtained diamond/SiC is 469 W/(m K) when 38 vol% large diamond and 4 vol% small diamond were added. Such a result can be attributed to the formation of efficient heat transfer channels within the composite and sound interfacial bonding between diamond and SiC phase. Diamond/SiC with high thermal conductivity are expected to be the next generation of electronic packaging substrate.
Preparation of advanced functional materials from agricultural waste by eco-friendly processing route is inevitable for sustainable development. This work demonstrates the development of carbon/silica (C/SiO2) and carbon/silicon carbide (C/ SiC) composite foam monoliths of low thermal conductivity, high EMI shielding performance and reasonable compressive strength from rice husk. The C/SiO2 and C/SiC composite foams are obtained by carbonization and subsequent carbothermal reduction, respectively, of rice husk–sucrose composites consolidated by filter-pressing rice husk powder dispersed in sucrose solutions of various concentrations (300–600 g L− 1). The amorphous nature of silica in C/SiO2 and the presence of β-SiC in C/SiC are evidenced from XRD and TEM analysis. The compressive strength and thermal conductivity are depending on the foam density which is tailored by sucrose solution concentration. The compressive strength in the ranges of 0.32–1.67 and 0.19–1.19 MPa are observed for C/SiO2 and C/SiC foams, respectively, with density in the ranges of 0.26–0.37 and 0.18–0.29 g cm− 3. The C/SiO2 and C/SiC exhibited thermal conductivity in the ranges of 0.150–0.205 W m− 1 K− 1 and 0.165–0.431 W m− 1 K− 1, respectively. The C/SiO2 and C/SiC composite foams show absorption dominated EMI shielding effectiveness in the ranges of 18–38.5 dB and 20–43.7 dB, respectively. The inherent pore channels and corrugated surface structure in rice husk, electrically conducting carbon and dielectric SiO2 and SiC contribute to the total EMI shielding.
본 연구에서는 1500℃ 이상의 극한 열 환경에서 사용되는 소재인 SiC (silicon carbide) 섬유를 복합방적사로 제조 한 후에 원단을 제직하고 제직된 원단의 역학적 특성을 KES-FB system으로 측정하고 측정된 역학적 특성 값으로부 터 착용성능을 분석하여 방화복으로의 활용 가능성을 알아보았다. 그 결과 직물의 역학적 특성에서는 인장선형성 (LT)과 인장레질리언스(RT), 전단강성(G)을 나타내는 값이 원사의 제조형태에 따라서 그 특성 값의 차이를 보였으 며, 직물의 두께와 평량, 밀도 값이 전단히스테리시스(2HG)와 압축레질리언스(RC) 값에 영향을 준다는 것을 알 수있었다. 의복착용 성능에서는 착용 시 부피감을 나타내는 두께에 대한 압축에너지의 비(WC/T) 값에서 SiC 복합방적 사로 제조된 직물의 값이 가장 우수한 값을 타나내었으며, 방염성능에서는 SiC 복합방적사로 제조된 직물이 탄화길 이와 잔염시간에서 KFI 성능기준을 만족하여 방화복으로서의 활용이 가능함을 확인할 수 있었다.
This study was to develop a piston rod made of SiC by applying a sintering treatment after press molding in order to replace the imported piston rod used in the past. As a result of evaluating the mechanical properties of the developed piston rod, the following conclusions were obtained. The surface roughness value of the piston rod made of silicon carbide was 0.950Ra, and the surface Vickers hardness value was 19.94GPa. As a result of XRD analysis of the surface of the prototype piston rod, the main crystalline phase was 6H-SiC, and the crystalline phases of 4H-SiC and α-SiC were existed. In addition, a trace amount of SiC was detected. As a result of SEM observation of the piston rod surface of the prototype, a number of large porosity were observed. As a result of measuring the surface hardness of the piston rod made of SiC, it showed 70% of the physical properties compared to imported products.
본 논문에서는 Needle-punched C/SiC 복합재료 해석을 위한 효율적인 멀티스케일 해석기법을 소개한다. 기존 Needle-punching으 로 인해 복잡한 미소구조를 갖는 NP 복합재료는 기존의 제안된 복합재료 멀티스케일 기법으로 물성을 계산하는 것은 한계가 있어 왔다. 이를 극복하기 위해 micro-CT 이미지 촬영을 통해 NP 복합재료의 미소구조를 면밀히 파악할 수 있었고, 이미지 프로세싱을 바탕으로 실제구조와 직접적으로 대응할 수 있는 3D high fidelity 모델을 구축하였다. 또한 유한요소해석에 맞춰 요소크기를 조절할 수 있는 sub-region processing 소개를 바탕으로 효율적인 유한요소해석을 수행하였다. NP 복합재료의 미소구조 거동뿐만 아니라, macro-scale 구조해석의 적용을 위해 subcell 모델링을 제안하였다. Needle-punching에 의한 Z축 NP 섬유의 규칙적인 간격을 이용하여 모델링을 수행할 수 있었다. 제안한 두 종류의 모델은 균질화 기법을 이용하여 등가거동 및 등가물성을 파악하였으며, 추가적인 실험 결과와의 비교를 통해 검증을 수행하였다.
미세먼지발생 문제는 커다란 사회적 문제로 대두되고 있다. 선박에서는 주 추진 동력원으로 디젤엔진을 주로 사용하고 있다. 본 연구에서는 디젤엔진에서 발생하는 미세먼지로 알려진 입자상 물질을 줄이기 위해서 디젤엔진의 후처리시스템으로 사용 중인 DPF(디 젤미립자 필터, Diesel particulate filter)를 소개하고자 한다. DPF의 소재로는 Cordierite와 SiC (Silicon carbide)의 두 가지가 사용되고 있다. 본 논문에서는 SiC DPF에 사용되는 접합제의 물성 향상을 위해서 기존 접합제로 사용된 SiC 계열의 물질 대신 코디얼라이트를 사용하여 열 팽창계수 변화를 통한 고온 변형에 대한 열 내구성을 평가하였으며, 접합제와 Segment 사이의 결합을 결정짓는 바탕제에 주성분인 실리카 졸의 pH 변화에 따른 물성 변화를 확인하였다. 이를 기반으로 실리카 졸의 반응성을 높이기 위해 Siline계 커플링제를 첨가하거나 SiC를 일부 첨가함으로써 접합제의 물성 변화의 영향에 대해서 실험을 통하여 확인하였다.
ZrB2 ceramic and ZrB2 ceramic composites with the addition of SiC, WC, and SiC/WC are successfully synthesized by a spark plasma sintering method. During high-temperature oxidation, SiC additive form a SiO2 amorphous outer scale layer and SiC-deplete ZrO2 scale layer, which decrease the oxidation rate. WC addition forms WO3 during the oxidation process to result in a ZrO2/WO3 liquid sintering layer, which is known to improve the antioxidation effect. The addition of SiC and WC to ZrB2 reduces the oxygen effective diffusivity by one-fifth of that of ZrB2. The addition of both SiC and WC shows the formation of a SiO2 outer dense glass layer and ZrO2/WO3 layer so that the anti-oxidation effect is improved three times as much as that of ZrB2. Therefore, SiC- and WC-added ZrB2 has a lower two-order oxygen effective diffusivity than ZrB2; it improves the anti-oxidation performance 3 times as much as that of ZrB2.
An artificial neural network (ANN) model is developed for the analysis and simulation of correlation between flake powder metallurgy parameters and properties of AA2024-SiC nanocomposites. The input parameters of the model are AA 2024 matrix size, ball milling time, and weight percentage of SiC nanoparticles and the output parameters are density and hardness. The model can predict the density and hardness of the unseen test data with a correlation of 0.986 beyond the experimental data. A user interface is designed to predict properties at new instances. We have used the model to simulate the individual as well as the combined influence of parameters on the properties. Moreover, we have analyzed the calculated results from the powder metallurgical point of view. The developed model can be used as a guide for further composite development.
In this study, we investigate the recycling of aluminum-based metal matrix composites(AMCs) embedded with SiC particulates. The microstructure of the AMCs is characterized by X-ray diffraction and scanning electron microscopy. The possibility of recycling the composite scrap is attempted from the melted alloy and SiC particulates by re-melting, holding and solidification in crucibles. The recovery percentage of the matrix alloy is calculated after a number of holding times, 0, 5, 10, 15, 20, 25 and 30 minutes and for different particulate sizes and weight fractions in the Al matrix. The results show that the recovery percentage of the matrix alloy, as well as the time required for maximum recovery of the matrix, is dependent on the size and weight fraction of SiC particulates. In addition, the percentage recovery increases with particulate size but drops with the particulate fraction in the matrix. The time to reach maximum recovery falls rapidly with an increase in particulate size and fraction.
본 실험에서는 조류 제거 및 농축을 위해 Silicon Carbide(SiC) 재질의 침지형 세라믹막을 적용하여 운전 특성을 평가하고자 하였다. SiC 세라믹막은 막표면이 음전하를 띄어 음전하를 띄는 조류 제거에 적용이 가능하고 고유량으로 역세척(Backwashing)을 할 수 있어 고농도의 조류 농축시에도 적용이 가능하다. 역세척 유량과 역세척 시간, 역세척수 수온, 역세척수에 차아염소산나트륨 주입 유무, 여과/역세시 air scrubbing 유량에 따라 역세척 효율을 평가하였으며 Jar test를 통해 선정한 농도로 응집제 주입 유무에 따라 운전 특성을 비교하였다. 또한 동일한 조건에서 세라믹막과 유기막의 운전 특성과 비교하였다.
본 연구는 환경부의 “환경정책기반공공기술개발사업”으로 지원받은 과제입니다.
Conductive and dielectric SiC are fabricated using electroless plating of Ni–Fe films on SiC chopped fibers to obtain lightweight and high-strength microwave absorbers. The electroless plating of Ni–Fe films is achieved using a two-step process of surface sensitizing and metal plating. The complex permeability and permittivity are measured for the composite specimens with the metalized SiC chopped fibers dispersed in a silicone rubber matrix. The original noncoated SiC fibers exhibit considerable dielectric losses. The complex permeability spectrum does not change significantly with the Ni–Fe coating. Moreover, dielectric constant is sensitively increased with Ni–Fe coating, owing to the increase of the space charge polarization. The improvements in absorption capability (lower reflection loss and small matching thickness) are evident with Ni–Fe coating on SiC fibers. For the composite SiC fibers coated with Ni–Fe thin films, a -35 dB reflection loss is predicted at 7.6 GHz with a matching thickness of 4 mm.