Because most spent nuclear fuel storage casks have been designed for low burnup fuel, a safety-significant high burnup dry storage cask must be developed for nuclear facilities in Korea to store the increasing high burnup and damaged fuels. More than 20% of fuels generated by PWRs comprise high burnup fuels. This study conducted a structural safety evaluation of the preliminary designs for a high burnup storage cask with 21 spent nuclear fuels and evaluated feasible loading conditions under normal, off-normal, and accident conditions. Two types of metal and concrete storage casks were used in the evaluation. Structural integrity was assessed by comparing load combinations and stress intensity limits under each condition. Evaluation results showed that the storage cask had secured structural integrity as it satisfied the stress intensity limit under normal, off-normal, and accident conditions. These results can be used as baseline data for the detailed design of high burnup storage casks.

The 300 concrete silo systems installed and operated at the site of Wolsong nuclear power plant (NPP) have been storing CANDU spent nuclear fuel (SNF) under dry conditions since 1992. The dry storage system must be operated safely until SNF is delivered to an interim storage facility or final repository located outside the NPP in accordance with the SNF management policy of the country. The silo dry storage system consists of a concrete structure, liner steel plate in the inner cavity, and fuel basket. Because the components of the silo system are exposed to high energy radiation owing to the high radioactivity of SNF inside, the effects of irradiation during long-term storage must be analyzed. To this end, material specimens of each component were manufactured and subjected to irradiation and strength tests, and mechanical characteristics before and after irradiation were examined. Notably, the mechanical characteristics of the main components of the silo system were affected by irradiation during the storage of spent fuel. The test results will be used to evaluate the long-term behavior of silo systems in the future.

In this research, a detailed analysis of the decay heat contributions of both actinides and non-actinides (fission fragments) from spent nuclear fuel (SNF) was made after 50 GWd·tHM−1 burnup of fresh uranium fuel with 4.5% enrichment lasted for 1,350 days. The calculations were made for a long storage period of 300 years divided into four sections 1, 10, 100, and 300 years so that we could study the decay heat and physical disposal ratios of radioactive waste in medium- and long-term storage periods. Fresh fuel burnup calculations were made using the code MCNP, while isotopic content and then decay heat were calculated using the built-in stiff equation solver in the MATLAB code. It is noted that only around 12 isotopes contribute more than 90% of the decay heat at all times. It is also noted that the contribution of actinides persists and is the dominant ether despite decreasing decay heat, while the effect of fission products decreases at a very rapid rate after about 40 years of storage.

A transfer cask serves as the container for transporting and handling canisters loaded with spent nuclear fuels from light water reactors. This study focuses on a cylindrical transfer cask, standing at 5,300 mm with an external diameter of 2,170 mm, featuring impact limiters on the top and bottom sides. The base of the cask body has an openable/closable lid for loading canisters with storage modules. The transfer cask houses a canister containing spent nuclear fuels from lightweight reactors, serving as the confinement boundary while the cask itself lacks the confinement structure. The objective of this study was to conduct a structural analysis evaluation of the transfer cask, currently under development in Korea, ensuring its safety. This evaluation encompasses analyses of loads under normal, off-normal, and accident conditions, adhering to NUREG-2215. Structural integrity was assessed by comparing combined results for each load against stress limits. The results confirm that the transfer cask meets stress limits across normal, off-normal, and accident conditions, establishing its structural safety.

In our previous study, we developed a CFD thermal analysis model for a CANDU spent fuel dry storage silo. The purpose of this model is to reasonably predict the thermal behavior within the silo, particularly Peak Cladding Temperature (PCT), from a safety perspective. The model was developed via two steps, considering optimal thermal analysis and computational efficiency. In the first step, we simplified the complex geometry of the storage basket, which stored 2,220 fuel rods, by replacing it with an equivalent heat conductor with effective thermal conductivity. Detailed CFD analysis results were utilized during this step. In the second step, we derived a thermal analysis model that realistically considered the design and heat transfer mechanisms within the silo. We developed an uncertainty quantification method rooted in the widely adopted Best Estimate Plus Uncertainty (BEPU) method in the nuclear industry. The primary objective of this method is to derive the 95/95 tolerance limits of uncertainty for critical analysis outcomes. We initiated by assessing the uncertainty associated with the CFD input mesh and the physical model applied in thermal analysis. And then, we identified key parameters related to the heat transfer mechanism in the silo, such as thermal conductivity, surface emissivity, viscosity, etc., and determined their mean values and Probability Density Functions (PDFs). Using these derived parameters, we generated CFD inputs for uncertainty quantification, following the principles of the 3rd order Wilks’ formula. By calculating inputs, A database could be constructed based on the results. And this comprehensive database allowed us not only to quantify uncertainty, but also to evaluate the most conservative estimates and assess the influence of parameters. Through the aforementioned method, we quantified the uncertainty and evaluated the most conservative estimates for both PCT and MCT. Additionally, we conducted a quantitative evaluation of parameter influences on both. The entire process from input generation to data analysis took a relatively short period of time, approximately 5 days, which shows that the developed method is efficient. In conclusion, our developed method is effective and efficient tool for quantifying uncertainty and gaining insights into the behavior of silo temperatures under various conditions.

The objective of this study is development of graphite-boron composite material as a replacement for metal canisters to Improve the heat dissipation and radiation shielding performance of dry spent nuclear fuel storage system and reduce the volume of waste storage system. KEARI research team plan to use the graphite matrix manufacturing technology to pelletize the graphite matrix and adjust the content of phenolic resin binder to minimize pore formation. Specifically, we plan to adjust the ratio of natural and synthetic graphite powder and use uniaxial pressing technology to manufacture black graphite matrix with extremely high radial thermal conductivity. After optimizing the thermal conductivity of the graphite matrix, we plan to mix it with selected boron compounds, shape it, and perform sintering and purification heat treatments at high temperatures to manufacture standard composite materials.

In this study, a fracture evaluation of the spent nuclear fuel storage canister was conducted. Stainless steel alloys are typically used as the material for canisters, and therefore, a separate destructive evaluation is not required for safety analysis reports. However, in this research, a methodology for conducting a destructive evaluation was proposed for assessing the acceptability of cracks detected during in-service inspections for long-term storage due to reasons such as stress corrosion cracking. For the fracture evaluation, analytical equations provided in the design code such ASME were employed, and finite element method (FEM) based linear elastic fracture mechanics (LEFM) was performed to validate the effectiveness of the analytical equations. Impact analyses such as tip-over of the storage cask on a concrete pad were performed, and the fracture evaluation using stresses resulting from the impact analysis under accident conditions and residual stresses from welds were carried out. Through this research, geometric dimensions for cracks exceeding the fracture criteria were established.

It is very important that the confinement of a spent fuel storage systems is maintained because if the confinement is damaged, the gaseous radioactive material inside the storage cask can leak out and have a radiological impact on the surrounding public. For this reason, leakage rate tests using helium are required for certificate of compliance (CoC) and fabrication inspections of spent fuel storage cask. For transport cask, the allowable leakage rate can be calculated according to the standardized scenario presented by the IAEA. However, for storage cask, the allowable leakage rate is determined by the canister, facility, and site specific information, so it is difficult to establish a standardized leakage rate criterion. Therefore, this study aims to establish a system that can derive system-specific leakage test criteria that can be used for leakage test of actual storage systems. First, the variables that can affect the allowable leakage rate for normal and accident conditions were derived. Unlike transportation systems, for storage systems, the dose from the shielding analysis and the dose from the confinement analysis are summed up to determine whether the dose standard is satisfied, and even the dose from the existing nuclear facilities is summed up during normal operation condition. For this reason, the target dose is used as an input variable when calculating the allowable leakage rate for the storage system. In addition, the main variables are the distance from the boundary of the exclusive area, the number of cask, the inventory of nuclide material in the cask, the free volume, and the internal and external pressure. Utilizing domestic and US NRC guidelines, we derived basic recommended values for the selected variables. The GASPARII computer code that can evaluate the dose to the public under normal operating conditions was utilized. Using the above variables, the allowable leakage rate is calculated and converted to the allowable criteria for helium leakage rate test. The developed system was used to calculate the allowable leakage rate for normal and accident conditions for a hypothetical storage system. The leakage rate criteria calculation system developed in this study can be useful for CoC and fabrication inspections of storage systems in the future, and a GUI-based program will be built for user convenience.

To investigate the mechanical integrity of spent nuclear fuel, the failure behavior of the cladding tube was examined under accident conditions. According to the SNL report, the failure behavior of cladding can be broadly classified into two types. The first is failure due to bending load caused by falling. The second is failure due to pinch load caused by space grid. In this study, mechanical integrity was evaluated through the stress intensity factor applied to the crack in failure behavior due to bending load. Since the exact value of the impact load due to fall was unknown, the load was applied by increasing the value up to 200 G in 20 G increments. The size of the crack is an important input variable, and 300 um was given by referring to the EPRI report, and the elastic modulus, a material property that determines the stress field, was given 75.22 GPa by referring to the FRAPCON code. Since the relationship between the direction of stress and the direction of the crack is also a major variable, simulations were conducted for both cracks perpendicular to and parallel to the stress direction. It was confirmed that at a load of 200 G, when the crack was parallel to the stress direction, stress concentration did not occur and had a very low stress intensity factor 0.01 􀜯􀜲􀜽√􀝉. When perpendicular to the direction of stress, the stress intensity factor showed a value of 1 􀜯􀜲􀜽√􀝉. However, considering that the critical value of the stress intensity factor due to hydride is 5 􀜯􀜲􀜽√􀝉, it can be seen that perpendicular result also ensures the mechanical integrity of the cladding.

Notice of the NSSC No.2021-14 defines the term ‘Neutron Absorber’ as a material with a high neutron absorption cross section, which is used to prevent criticality during nuclear fission reactions and includes neutron absorbers as target items for manufacture inspection. U.S.NRC report of the NUREG-2214 states that the subcriticality of spent nuclear fuel (SNF) in Dry Storage Systems (DSSs) may be maintained, in part, by the placement of neutron absorbers, or poison plates, around the fuel assemblies. This report mentions the need for Time-Limited Aging Analysis (TLAA) on depletion of Boron (10B) in neutron absorbers for HI-STORM 100 and HISTAR 100. Also, this report mentions that 10B depletion occurs during neutron irradiation of neutron absorbers, but only 0.02% of the available 10B is to be depleted through conservative assumptions regarding the neutron flux or accumulated fluence during irradiation, which supports the continued use of the neutron absorbers in the SNF dry storage cask even after 60 years of evaluated period. There are several types of commercially available neutron absorbers, broadly classified into Boron Carbide Cermets (e.g., Boral®), Metal Matrix Composites (MMC) (e.g., METAMIC), Borated Stainless Steel (BSS), and Borated Al alloy. While irradiation tests for neutron absorbers are primarily conducted during wet storage systems, there are also some prior studies available on irradiation tests for neutron absorbers during dry storage systems. For examples, there is an analysis of previous research on high-temperature irradiation test of metallic materials and identification of limitations in existing methodologies were conducted. Furthermore, an improvement plan for simulating the high-temperature irradiation damage of neutron absorbers was developed. In report published by corrosion society summarizes the evaluation results of the degradation mechanisms for Stainless Steel- and Al-based neutron absorbers used in SNF dry storage systems.

International Atomic Energy Agency defines the term “Poison” as a substance used to reduce reactivity, by virtue of its high neutron absorption cross-section, in IAEA glossary. Poison material is generally used in the reactor core, but it is also used in dry storage systems to maintain the subcriticality of spent fuel. Most neutron poison materials for dry storage systems are boron-based materials such as Al-B Carbide Cermet (e.g., Boral®), Al-B Carbide MMC (e.g., METAMIC), Borated Stainless Steel, Borated Al alloy. These materials help maintain subcriticality as a part of the basket. U.S.NRC report NUREG-2214 provides a general assessment of aging mechanisms that may impair the ability of SSCs of dry storage systems to perform their safety functions during longterm storage periods. Boron depletion is an aging mechanism of neutron poison evaluated in that report. Although that report concludes that boron depletion is not considered to be a credible aging mechanism, the report says analysis of boron depletion is needed in original design bases for providing long-term safety of DSS. Therefore, this study aimed to simulate the composition change of neutron poison material in the KORAD-21 system during cooling time considering spent fuel that can be stored. The neutron source term of spent fuel was calculated by ORIGEN-ARP. Using that source term, neutron transport calculation for counting neutrons that reach neutron poison material was carried out by MCNP®-6.2. Then, the composition change of neutron poison material by neutron-induced reaction was simulated by FISPACT-II. The boron-10 concentration change of neutron poison material was analyzed at the end. This study is expected to be the preliminary study for the aging analysis of neutron poison material about boron depletion.

Due to the saturation of spent fuel pool of nuclear power plant in Korea, temporary storage for spent fuel will be installed, and spent fuel will be stored and managed in dry cask for a considerable period of time. Since spent nuclear fuel must withstand continuous decay heat, radiation and high internal pressure of the fuel rod in the cask, behavior of spent nuclear fuel is needed to be reviewed. Spent nuclear fuel used in Pressurized Water Reactor (PWR) in Korea is stored in a wet storage currently, but it is going to store a temporary dry-storage facility on Kori site. Therefore, it is very important and meaningful to evaluate the behavior of nuclear fuel with realistic modeling. Also, domestic PWR nuclear fuel has various burn-up. In the past, the burn-up of nuclear fuel in light water reactors was low, but in order to increase power generation efficiency, the concentration of uranium was increased and the number of new fuel was increased. Therefore, a large amount of nuclear fuel with burn-up of 45,000 MWD/MTU or higher, generally called high burn-up, is also stored in the spent fuel pool (SFP). Therefore, it is necessary to evaluate by dividing three different burn-up such as, low, medium, and high burn-up. Thus, this study will review the behavior of nuclear fuel at different burn-up during the temporary storage period with FALCON (EPRI), computational code and analyze the factors affecting the integrity of nuclear fuel, including when the temporary storage is extended its additional lifetime. And this evaluation will contribute developing the spent fuel management plan in Korea.

On a global scale, the storage of spent nuclear fuel (SNF) within nuclear power plants (NPP) has become an important research topic due to limited space caused by approaching capacity saturation. SNF have e been collected over decades of NPP operation, coming up to capacity limitation. In case of Korea, every reactor except Saeul 1 and 2 has reached a SNF storage saturation rate of over 75%. One of the most studied methods for enhancing storage capacity efficiency involves increasing storage density using racks with neutron absorbers. Neutron absorbers like borated stainless steel (BSS) are utilized to manage the reactivity of densely stored SNF. However, major challenges of applying BSS are manufacturing hardness from heterogenous microstructure and mechanical property degradation from helium bubble formation. This study suggests that innovative fabrication methods of 3D printing can be good candidate for easier fabrication and better structural integrity of BSS. Directed energy deposition (DED), one of the 3D printing methods have become major candidate method for various alloys. It deposits alloy powder on base melt surface by high intensity laser, similar with welding process. Powder manufacturing is already demonstrated superior performance compared to casting in ASTM-A887, such as increased mechanical properties, owing to its well distributed chemistry of alloy. Moreover, as its original microstructural property, the formation of micro-pores through DED could lead to long-term performance improvements by capturing helium generated from the neutron absorption of boron. The potential for fabricating complex structure is also among the advantages of DED-produced neutron absorbers. Expected challenge on DED application on BSS is lack of printing condition data, because the 3D printing process have to be kept very careful variables of thermal intensity, powder flux and etc. These processes may get through much of trial & error for initial condition approaching. Nonetheless, as a recommendation of improved neutron absorber for efficient SNF pool storage, the concept of 3D printed BSS stands out as an intriguing avenue for research.