Nano-oxide dispersion–strengthened (ODS) superalloys have attracted attention because of their outstanding mechanical reinforcement mechanism. Dispersed oxides increase the material’s strength by preventing grain growth and recrystallization, as well as increasing creep resistance. In this research, atomic layer deposition (ALD) was applied to synthesize an ODS alloy. It is useful to coat conformal thin films even on complex matrix shapes, such as nanorods or powders. We coated an Nb-Si–based superalloy with TiO2 thin film by using rotary-reactor type thermal ALD. TiO2 was grown by controlling the deposition recipe, reactor temperature, N2 flow rate, and rotor speed. We could confirm the formation of uniform TiO2 film on the surface of the superalloy. This process was successfully applied to the synthesis of an ODS alloy, which could be a new field of ALD applications.
PURPOSES : The increase in particulate matter due to increased air pollutant emissions has become a significant social issue. According to the Ministry of Environment, air pollutants emitted from large-scale businesses in 2022 increased by 12.2% compared to the previous year, indicating that air pollution is accelerating owing to excessive industrialization. In this study, TiO2, which is used to reduce airborne particulate, was used. The TiO2 coating fixation and dynamic pressure coating-type TiO2 fixation methods were used to solve the material peeling phenomenon caused by gravity, which is a limitation when the TiO2 penetration method is applied to a vertical concrete structure along the road. The long-term durability and performance were analyzed through environmental resistance and NOx removal efficiency evaluation experiments. These analyses were then assessed by comparing the NOx removal efficiency with the dynamic pressure permeationtype TiO2 fixation method used in previous studies. METHODS : To evaluate the long-term durability and performance of the TiO2 coating fixation method and dynamic pressure coating TiO2 fixation method for vertical concrete structures, specimens were manufactured based on roadside vertical concrete structures. Environmental resistance tests such as the surface peeling resistance test (ASTM C 672) and freeze-thaw resistance test (KS F 2456) were conducted to evaluate the long-term durability. To evaluate the long-term performance, the NOx removal efficiency of TiO2 concrete owing to road surface deterioration during the environmental resistance test was evaluated using the NOx removal efficiency evaluation equipment based on the ISO 22197-1 standard. This evaluation was compared and analyzed using the dynamic pressure infiltration TiO2 fixation method. RESULTS : The long-term durability of the TiO2 coating fixation and dynamic pressure coating TiO2 fixation methods were evaluated using environmental resistance tests. During the surface peeling resistance test, the TiO2 material degraded and partially detached from the concrete. However, the NOx removal efficiency was ensured by the non-deteriorated and fixed TiO2 material. The long-term performance was confirmed through a freeze-thaw resistance test to evaluate the NOx removal efficiency after 300 cycles of surface deterioration. The results showed that when the TiO2 coating fixation and dynamic pressure infiltration TiO2 fixation methods were applied to vertical concrete structures, the durability of the structure was not compromised. In comparison to the dynamic pressure infiltration TiO2 fixation method, the NOx removal efficiency observed during the surface peeling resistance test was lower, while the freeze-thaw test exhibited notably higher removal efficiency. CONCLUSIONS : To solve the material peeling phenomenon caused by gravity, the long-term durability and performance were evaluated by applying the TiO2 coating fixation and dynamic pressurized coating TiO2 fixation methods to vertical concrete specimens. Long-term durability was confirmed through environmental resistance tests, and long-term utility was secured by measuring the NOx removal efficiency according to surface degradation. These findings show that implementing the TiO2 coating fixation method and dynamic pressure coating TiO2 fixation methods on-site effectively reduce NOx.
Nanosized rutile titanium dioxide (TiO2) is used in inorganic pigments and cosmetics because of its high whiteness and duality. The high quality of the white pigments depends on their surface coating technique via the solgel process. SiO2 coatings are required to improve the dispersibility, UV-blocking, and whiteness of TiO2. Tetraethyl orthosilicate (TEOS) is an important coating precursor owing to its ability to control various thicknesses and densities. In addition, we use Na2SiO3 (sodium silicate) as a precursor because of its low cost. Compared to TEOS, which controls the pH using a basic catalyst, Na2SiO3 controls the pH using an acid catalyst, giving a uniform coating. The coating thickness of TiO2 is controlled using a surface modifier, cetrimonium bromide, which is used in various applications. The shape and thickness of the nanosized coating layer on TiO2 are analyzed using transmission electron microscopy, and the SiO2 nanoparticle behavior in terms of the before-and-after size distribution is measured using a particle size analyzer. The color measurements of the SiO2 pigment are performed using UV-visible spectroscopy.
Transparent, photocatalytic, and self-cleaning TiO2 thin film is developed by TiO2 sol-gel coating on glass and polycarbonate (PC) substrates. Acetyl acetone (AcAc) suppresses the precipitation of TiO2 by forming a yellowish (complex) transparent sol-gel. XPS analysis confirms the presence of Ti2p and O1s in the thin films on glass and PC substrates. The TiO2- sol is prepared by stabilizing titanium (IV) isopropoxide (TTIP) with diethylamine and methyl alcohol. The addition of AcAcsilane coupling solution to the TiO2-sol instantaneously turns to yellowish color owing to the complexing of titanium with AcAc. The AcAc solution substantially improves the photocatalytic property of the TiO2 coating layer in MB solutions. The coated TiO2 film exhibits super hydrophilicity without and with light irradiation. The TiO2 thin film stabilized by adding 8.7 wt% AcAc shows the highest photo-degradation for methylene blue (MB) solution under UV light irradiation. Also, the optimum photocatalytic activity is obtained for the 8.7 wt% AcAc-stabilized TiO2 coating layer calcined at 450 oC. The thin-films on glass exhibit fast self-cleaning from oleic acid contamination within 45 min of UV-light irradiation. The appropriate curing time at 140 oC improves the anti-fogging and thermal stability of the TiO2 film coated on PC substrate. The watermark-free PC substrate is particularly beneficial to combat fogging problems of transparent substrates.
Nb-doped TiO2(NTO) coated NiCrAl alloy foam for hydrogen production is prepared using ultrasonic spray pyrolysis deposition(USPD) method. To optimize the size and distribution of NTO particles based on good physical and chemical stability, we synthesize particles by adjusting the weight ratio of the Nb precursor solution(5 wt%, 10 wt% and 15 wt%). The morphological, chemical bonding, and structural properties of the NTO coated NiCrAl alloy foam are investigated by X-ray diffraction(XRD), X-ray photo-electron spectroscopy(XPS), and Field-Emission Scanning Electron Microscopy(FESEM). As a result, the samples of controlled Nb weight ratio exhibit a common diffraction pattern at ~25.3o , corresponding to the(101) plane, and have chemical bonding(O-Nb=O) at 534 eV. The NTO particles with the optimum weight ratio of N (10 wt%) show a uniform distribution with a size of ~18.2-21.0 nm. In addition, they exhibit the highest corrosion resistance even in the electrochemical stability estimation. As a result, the introduction of NTO coated NiCrAl alloy foam by USPD improves the chemical stability of the NiCrAl alloy foam by protecting the direct electrochemical reaction between the foam and the electrolyte. Thus, the optimized NTO coating can be proposed for excellent protection of NiCrAl alloy foam for hydrocarbon-based steam methane reforming(SMR).
본 연구에서는 투명도와 기계적 특성을 향상시키기 위해 저온 공정의 졸-겔 법을 이용하여 하이브리드 복합체의 코팅 박막을 제조하였다. 하이브리드 복합체로는 ZrO2/TiO2/organosilane을 사용하였으며, 그 중 organosilane은 3-(trimethoxysilyl)propyl methacrylate을 사용하였고 이는 저온 공정의 광경 화 반응을 위해 도입되었다. 다양한 조성비로 합성된 복합체를 폴리 카보네이트 기판 위에 저온 공정의 졸 -겔 법을 이용하여 광경화와 열처리 공정을 거처 코팅 박막을 제조하였고 이 코팅 박막의 광학 특성 및 기계적 강도를 확인하였다. 코팅 박막은 가시광선 영역에서 97.5 % 이상의 투과도를 가짐을 확인하였고 기계적 강도는 9H 이상의 연필 경도를 가진 것을 확인하였다. 특히 ZTS-2-1 코팅 박막의 나노 압입 경도는 1.14 GPa로 가장 높게 측정되었다.
Self-cleaning and photocatalytic TiO2 thin films were prepared by a facile sol-gel method followed by spin coating using peroxo titanic acid as a precursor. The as-prepared thin films were heated at low temperature(110 °C) and high temperature (400 °C). Thin films were characterized by X-ray diffraction(XRD), Field-emission scanning electron microscopy(FESEM), UVVisible spectroscopy and water contact angle measurement. XRD analysis confirms the low crystallinity of thin films prepared at low temperature, while crystalline anatase phase was found the for high temperature thin film. The photocatalytic activity of thin films was studied by the photocatalytic degradation of methylene blue dye solution. Self-cleaning and photocatalytic performance of both low and high temperature thin films were compared.
When a single inorganic precursor is used for the synthesis of a sol-gel coating, there is a problem of cracking on the surface of coating layer. In order to solve this problem of surface cracking, we synthesized inorganic-organic coatings that have hybrid properties of inorganic and organic materials. Sols of various ratios (1:0.07, 0.2, 0.41, 0.82, 1.64, 3.26, 6.54, 13.2) of an inorganic precursor of Tetrabutylorthotitanate (Ti(OBu)4, TBOT) and an organic precursor of γ-Methacryloxy propyltrimethoxysilane (MAPTS) were prepared and coated on stainless steels (SUS316L) by dip coating method. The binding structure and the physical properties of the synthesized coatings were analyzed by FT-IR, FE-SEM, FIB (Focused Ion Beam), and a nano-indenter. Dynamic polarization testing and EIS (electrical impedance spectroscopy) were carried out to evaluate the micro-defects and the corrosion properties of the coatings. The prepared coatings show hybrid properties of inorganic oxides and organic materials. Crack free coatings were prepared when the MAPTS ratio was above a critical value. As the MAPTS ratio increased, the thickness and the corrosion resistance increased, and the hardness decreased.
This study shows an air-purification test by the UV lamp on which TiO2 catalyst is deposited with glass fiber in the reactor chamber. This test was based on the fundamental data of air-purifier as assessing a removing ability on various contaminants such as CH3COOH, NH3, NO and SO2 as variation of the TiO2 coating, the wave of UV lamp, and the additive CaO. As a result, the highest decomposing removal ratio was shown when 5-times coated glass fiber was used. It can be due to the recombination reaction of electrons and electron-hole in the loaded CaO. Thus, the decomposing removal ratio increased as the recombination ratio decreased. In addition, it was confirmed that the decomposing removal ratio lowered when CaO was considerably deposited because it hided the lamp of OH-1 radical.
TiO2sol(30wt%, anatase)을 이용하여 스핀코팅으로 유리기판에 TiO2박막을 제조하였다. 박막의 두께는 코팅주기의 횟수가 조절하였다. 한 코팅주기는 스핀코팅, 건조, 열처리를 포함한다. 박막의 반응성은 막 위에서의 자외선강도가 0.44와 2.mW/cm2인 조건에서 벤젠기체의 광분해 속도를 통해 조사하였다. 박막의 두께가 증가할수록 표면적으로 증가로 인해 반응성은 증가하였으며, 0.44mW/cm2일 때 4μm정도 이상의 두께에서 반응성은 더 이상 증가되지 않았다. porous한 TiO2박막은 비교적 넓은 유효표면적을 가지고 있으며, 그것은 비교적 높은 자외선 강도하에서 박막두께에 따라 반응속도를 증가시키는 결과를 낳았다.