Most of the steam turbine control valves used for the fossil and nuclear power plants operation in South Korea were developed by GE (General Electric) and manufactured by DHIC (Doosan Heavy Industry Company). For may years, DHIC have tried to develop their own technologies related to the power generation. DHIC has launched many R&D projects and ‘Development of a Control Valve Flow Code for Steam Turbine Operation Control of Fossil Power Plant’ was one of the R&D projects. Through our project, we accomplished the experimental method to obtain a steam turbine control valve characteristic curve using the atmospheric air and the reduced model instead using the steam and the real model. Also, we developed the correction method to calculate the real steam mass flow rate from the characteristic curve obtain by the experiment. In this paper, the effectiveness of the correction method was reviewed and it was concluded that the corrected mass flow rate complies well with the real steam mass flow rate.
In this study, we intend to develop a control valve with oxidation resistance for hydrogen fluoride that can be applied to the semiconductor production process. Operated Valves currently in use is a form of assembling an air cylinder to the valve body. These valves generally have a cylinder body made of aluminum (Al), so they may corrode depending on the external environment, and the solution leaks along the rod inside the cylinder, causing damage to parts due to corrosion. To solve this problem, the valve plug shape was developed by devising and applying a plug using a valve different from the existing method, and it is possible to block the inflow of hydrogen fluoride into the valve control unit, thereby preventing damage to parts as well as maintaining stable valve operation.
The Calorifier is a device that supplies hot water to the crew for showering and cooking. In particular, problems such as hot water not coming out when a trainee and a crew member take a shower at the same time may occur due to a malfunction of the temperature control valve that controls the temperature. In particular, when the hot water usage time is almost constant, such as a training ship, a high calorific value is required. When there is no dissatisfaction with the use of hot water, satisfaction with the educational environment is improved. Therefore, in this study, a solenoid temperature control valve is applied to increase satisfaction with hot water use, and a mechanical time switch is applied to the hot water circulating water pump to save energy.
본 연구의 목적은 전후진 자동변속기가 장착된 트랙터의 변속 충격을 모사하기 위한 시뮬레이션 모델에 적용될 비례 제어 밸브의 전류 제어 모델을 개발하는 것이다. 전류 제어 모델을 개발하기 위하여 시험 장치를 구성하여 밸브의 정특성 시험과 계단 응답 시험을 수행하였으며, 시험 결과를 토대로 전류 제어 모델을 검증하였다. 비례 제어 밸브의 전류 제어 모델은 밸브의 전류-압력 선도, PID 제어기, 펄스폭변조 신호 발생기와 밸브 모델로 구성하였다. 전류 제어 모델에 사용된 데이터는 시험을 통하여 도출된 값과 대상 트랙터에 적용된 값을 사용하였다. 전류 제어 모델 검증을 위해 계단 입력 신호에 대하여 전류 특성 시험을 수행하였고, 실제 전류 시험 결과와 시뮬레이션 결과를 비교하였다. 시험 결과와 시뮬레이션 결과에 대한 전류 특성을 비교해 보면, 상승 시간 오차는 0.0074초, 첨두치 시간의 오차는 0.0065초, 오버슈트 오차는 0.06%로 나타났다. 따라서 개발된 비례 제어 밸브의 전류 제어 모델은 실제 제어기의 전류 제어 특성을 제대로 반영할 수 있으며, 추후 변속 충격 모사를 위한 트랙터 시뮬레이션 모델에서 비례 제어 밸브의 전류 제어 모델로 사용될 수 있을 것으로 판단된다.
The 3-way valve have been used as a valve for opening and closing the valve by the flow control in the pressure system of the cryogenic and high pressure environment. In this paper, numerical analysis and experimental study on fracture nipple of 3-way ultra high pressure valve applied to space launch vehicle was carried out. We have developed a 3-way valve numerical simulation modeler of cryogenic environment using commercial software ANSYS 18.2. As results of numerical analysis, optimum nipple condition was derived. In addition, a 3-way valve prototype was fabricated and the fracture test was performed and compared with the numerical analysis results.
The various hydraulic equipments including main control valves are composed of relatively long replacement parts, so the stability is very important. These systems ensure system safety by not delivering pressure to actuators when pressure exceeds the limiting pressure. According to various hydraulic equipments, the required pressure of every hydraulic actuators are differenced. So the optimal design of the main valve is indeed needed. In the previous study, the detail shapes and the boundary conditions of the main control valve were studied by CFD analysis using FLUENT. Based on the previous study, the optimal design of the main control valve is done by applying the parametric modeling technique and then the optimum design of the main control valve is investigated by CFD analysis.
The hydraulic equipments has a high utilization in the many works such as the excavation, planation and crane works in the construction sites. They are an essential equipments in the construction site and the loading & unloading works of the large size objects. In the many parts which are composed of the hydraulic equipments, the main control valve(MCV) is the core of the equipments. The hydraulic energy from the pump controls the direction and the rate of flow and supply the pressure energy to the some actuators by MCV. In spite of the domestically producing of the common control valves, the MCV which used to the domestic equipments is imported the whole quantity. In this study, it is to reverse-engineer the MCV as the first step in the development of the MCV. To analyze the notch of the spool and the flow path and to apply the formula technique, we try to realize the optimal modeling of the MCV.
In this paper, we analyzed the characteristics of the mass flow rate and velocity of the refrigerant in response to a change in the number of holes and the diameter size(Type-1~4) of the valve guide refrigerant to flow from Pc to Ps when the pressure is constant. Type-1 is 40% higher mass flow flowing in the direction of Ps as compared with the Pc mass flow rate. Type-2 is 64% higher mass flow flowing in the direction of Ps as compared with the Pc mass flow rate. Type-3 is 50% higher mass flow flowing in the direction of Ps as compared with the Pc mass flow rate. Type-4 is 47% higher mass flow flowing in the direction of Ps as compared with the Pc mass flow rate.
This paper presents a six sigma application case study for an automobile PCSV manufacturing process using rolled throughput yield improvement activity. Hidden factor and first yield concept is introduced and DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 0.1 billion won per year in the PCSV manufacturing process. This paper can benefit six sigma practitioners in some ways.
This study investigates experimentally Air-fuel ratio feedback control with a fuel valve in a LPG engine. The fueling valve is controlled by electronic control unit which is made with micro computer. Various control logics are employed and then PID control is adopter as a proper logic for own system and Air-fuel ratio feedback control by PID control was experimentally of various operation area with the stable control algorithm of PID control that was earned from the former experiment. On the process the experiment, determination experiment of each control part coefficient was the biggest variable among the whole result of experiment. We could know as a result of experiment that the lange of overshoot is bigger as the proportional control part os bigger integral control part is related with the delay time and coefficient of differential control part is related with the decrease of overshoot range from the experiment of various operation area we could also analyse consequently that direct fuel control in the fuel value makes more stable control status in rare operation and low load area.
This paper is discussed the design of the Dome type control valve. It is designed by the results of Fluent analysis. The results of analysis is similar to the experimental data. Dome type control valve is possible to use the high pressure and temperature condition and is easy to control by the remote. It is operated by the air pressure and worked in the low pressure range. Also it can be changed the flow velocity line by the modified geometry of the rod & plug of valve.
Generally, the three position solenoid valve has veen used for the hydraulic steering gear on account of it’s low cost, simplicity in device, etc. But, there is some off-set because of dead-zone which exists in on-off valves. In this paper, we proposed a combined controller which was added an integral controller to an only on-off one in hydraulic steering gear control system used low speed three position solenoid valve. Experimental results show that the off-set is removed, and the number of valve switching is reduced considerable. The validity of proposed method comparing with an only on-off control was proved by the response experiments.
본 연구에서는 유량제어 조직밸브의 기초특성을 집중정수계 모델을 사용하여, 해석하고, 이것을 실험적으로 확인하였다. 그 결과를 요약하면 아래와 같다. 1. 로직밸브의 주밸브 유량은, 그것보다 매우 소유량인 파일럿 유량에 의하여 제어할 수 있다. 2. 주밸브(파핏밸브)~파일럿실간의 개구면적이 주밸브 변위에 비례하도록 밸브를 설계함으로써 주밸브변위(혹은 면적)와 부하유량사이에 양호한 직선성이 얻어진다. 3. 유량제어 로직밸브에서 주밸브 유량의 제어범위의 상한은 기름홈의 개구면적의 최대치에 의하여 결정한다.
A cartridge type hydraulic logic valve consists of simple two port valve whose poppet is closed or opened by means of pressure signal of a pilot line. Accordingly, the logic valve can be used not only for direction, flow and pressure control purpose but also for versatile function valve which enables all above mentioned functions. In addition, the valve has little internal leakage and pressure loss, superior response characteristics and easiness in making small block type valve. The above mentioned good performances being recognized recently, the logic valve has been used widely in the large scale hydraulic system such as a hydraulic press system, for the performance requirements of high speed operation and precise control characteristics. However, there are scarce reports until now, except for a few ones from Aachen Institute of Technology in West Germany, so it is necessary to be studied on development and investigation for practical application. This paper showed that the static and dynamic characteristics of a logic valve when the logic valve is used for directional control, to investigate the relations between the valve operating characteristics and the valve design conditions. From the above mentioned procedure, it was ascertained that the valve operation characteristics obtained by numerical analysis showed good agreements with experimental results. The representative results obtained are as follows; 1. During the valve is closing, the poppet velocity is almost constant in the logic valve. 2. The pilot pressure P sub(3) and the resistance R in the pilot line have much influences on the valve operation time. 3. Spring strength have not such a severe influence on the valve operating time. 4. The operation characteristics of the logic valve can be estimated with good accuracy comparatively by numerical analysis with the equations describing poppet motion.