Various types of solidifying materials are used to stabilize and solidify low and intermediatelevel radioactive dispersible waste. Portland cement is generally used to solidify various radioactive wastes because its facilities and processes are simple, less dangerous, and it has excellent compressive strength after curing compared to other materials. However, it is difficult to use Portland cement in radioactive waste containing highly water-soluble harmful substances such as sodium fluoride because it is prone to leaching harmful ingredients in immersion tests due to its low water resistance. In this study, solidification was achieved using an organic-inorganic hybrid solidifying binders consisting of inorganic binders such as Portland cement, blast furnace slag powder, silica fume, and organic binders such as epoxy resin. This material was then compared with a solidification material made of Portland cement alone. The mixing ratio of inorganic binders, water, and organic binders to simulated waste is 35%, 20%, and 25%, respectively. The mixing ratio of inorganic binders and water when using only Portland cement for simulated waste is 100% and 80%, respectively. The mixed paste was poured into a cylinder mold (Φ 5 × 10 cm) to seal the upper part, cured at room temperature for 28 days to produce a solidification specimen, and then subjected to various tests were performed, including compressive strength, immersion compressive strength, hydration peak temperature, length change, and immersion weight change. The compressive strength of the organic-inorganic hybrid solidification test was 13-17 MPa, the immersion compressive strength was 15-18 MPa, the hydration peak temperature was 33-36°C, the length change rate was -0.086%, and the immersion weight change rate was –2.359%. The compressive strength of the Inorganic solidification test using only Portland cement was 16-18 MPa, the immersion compressive strength was 20-21 MPa, the hydration peak temperature was 23-25°C, the length change rate was -0.150%, and the immersion weight change rate was -5.213%. The compressive strength and immersion compressive strength of the organic-inorganic hybrid solidification materials were slightly lower compared to those of Portland cement solidification materials, they still met the compressive strength standard of 7-12 MPa, taking into consideration the strength reduce and economic feasibility of the core drill process. Furthermore, it indicates that the rates of change in length and immersion weight decreased to about 1% and 5%, suggesting an improvement in water resistance. The above results suggest that applying the organic-inorganic hybrid solidification method to radioactive waste treatment can effectively improve water resistance and help secure long-term stability.

Radioactive liquid waste generated during the operation of domestic nuclear power plants is treated through a somewhat different liquid radwaste system (LRS) for each plant. Prior to the introduction of standard nuclear power plants, LRS used a concentrated water dry system (CWDS) to evaporate liquid waste and manage it in the form of dry powder. The boron-containing radioactive liquid waste dry powder was solidified using paraffin from 1995 to 2010, and about 3,650 drums (based on 200 L) of paraffin solidified drums are currently stored in nuclear power plants. Paraffin solidification drums do not meet the acceptance criteria for radioactive waste repositories because it is difficult to secure the homogeneity of the solidified body and there are concerns about leaching of radioactive waste due to the low melting point of paraffin. In order to solve this problem and safely permanently dispose of paraffin solidification drums, the characteristics of dry powder paraffin solidification drums containing boron-containing radioactive liquid waste must be analyzed and appropriate treatment technology utilizing the results must be introduced. This study analyzes the physical properties of paraffin, the chemical properties of boron-containing radioactive waste dry powder, and the physicochemical properties of paraffin solidification powder, and proposes an appropriate alternative technology for treating boron-containing radioactive waste dry drum. When disposing of the paraffin solidification drum with boron-containing radioactive liquid waste dry powder, the solidification body must be effectively withdrawn from the drum and the paraffin must be completely separated from the solidification body. When disposing the drum, the solidified material must be effectively extracted from the drum and the paraffin must be completely separated from the solidified material. Afterwards, the paraffin must be self-disposed, and the radioactive waste must be disposed of in accordance with acceptance criteria of repository. We looked at how each characteristic of the paraffin solidification drum with boron-containing radioactive liquid waste dry powder can be utilized in each of the above treatment processes.

The development of existing radioactive waste (RI waste) management technologies has been limited to processing techniques for volume reduction. However, this approach has limitations as it does not address issues that compromise the safety of RI waste management, such as the leakage of radioactive liquid, radiation exposure, fire hazards, and off-gas generation. RI waste comes in various forms of radioactive contamination levels, and the sources of waste generation are not fixed, making it challenging to apply conventional decommissioning and disposal techniques from nuclear power plants. This necessitates the development of new disposal facilities suitable for domestic use. Various methods have been considered for the solidification of RI waste, including cement solidification, paraffin solidification, and polymer solidification. Among these, the polymer solidification method is currently regarded as the most suitable material for RI waste immobilization, aiming to overcome the limitations of cement and paraffin solidification methods. Therefore, in this study, a conceptual design for a solidification system using polymer solidification was developed. Taking into account industrial applicability and process costs, a solidification system using epoxy resin was designed. The developed solidification system consists of a pre-treatment system (fine crush), solidification system, cladding system, and packing system. Each process is automated to enhance safety by minimizing user exposure to radioactive waste. The cladding system was designed to minimize defects in the solidified material. Based on the proposed conceptual design in this paper, we plan to proceed with the specific design phase and manufacture performance testing equipment based on the basic design.

The soils contaminated with radionuclides such as Cs-137 and Sr-90 should be solidified using a binder matrix, because radioactively contaminated soils pose environmental concerns and human health problems. Ordinary Portland cement has been widely used to solidify various radioactive wastes due to its low cost and simple process. In this study, simulant soil waste was solidified using cement waste form. The soils were collected around ‘Kori Nuclear Power Plant Unit 1’ and they were contaminated with the prepared simulant liquid waste containing Fe, Cr, Cs, Ni, Co, and Mn. The water-to-dry ingredients (W/D) ratio of cement waste form was 0.40. The cement paste was poured into a cubic mold (5×5×5 cm) and then cured for 28 days at room temperature. The 28-day compressive strength, water immersion, and EPA1311-toxicity characteristic leaching procedure (TCLP) tests were performed to evaluate the structural stability of cement waste form. The compressive strength was not proportional to soil waste loading, and the lowest compressive strength (4±0.1 MPa) was achieved in cement waste form containing 50wt% soil waste. After the water immersion test for 90 days, the compressive strength of cement waste form with 50wt% soil waste increased to 7.5±0.6 MPa, meeting the waste form acceptance criteria in the repository. It is believed that long-term water immersion test contributed to the additional curing and hydration reaction, resulting in the enhanced compressive strength. As a result of the TCLP test, the released amount of As, Ba, Cd, Cr, Pb, Se, Co, Cs, and Sr was less than the domestic and international standards. These results imply that cement waste form can be a promising candidate for the solidification of radioactive soil wastes.

A lot of solid wastes are generated when nuclear power plant is dismantled, and a lot of treatment costs and optimal waste treatment technologies are required to treat the generated solid wastes. Currently, there is no optimized reduction and solidification technology for each characteristics of radioactive dismantling waste, so the customized treatment technology for each waste is required to respond actively to this issue. This paper shows the evaluation results of molding and sintering characteristics using preliminary sample to derive operational characteristics and improvements for powder mixing device, molding device, and sintering device manufactured for solidification of dispersible radioactive waste. Zeolite was used as a preliminary sample for performing basic operation characteristics evaluation of each unit device. First of all, the basic operation characteristics of the powder mixing device was evaluated by analyzing the sample distribution, mixing degree, and tap density. It was confirmed that the preliminary sample was well mixed in all areas of the cylinder where the mixing was performed. In the tap density analysis, the increase effect of the volume reduction of the sample was confirmed according to the increase of the RPM speed (up to 2000 RPM). Since the particle size of zeolite sample is very small (nanometer size), the particular consistency of the change of average particle size with RPM speed couldn’t be confirmed, but the uniform of particle size distribution was confirmed with RPM speed size. The basic operation characteristics of the molding device was evaluated for each mold size (ID30, ID50, ID100) according to the moisture content (0-20%) and the molding pressure condition (25-200 MPa) for the preliminary sample. In the characteristics evaluation of the sintered body, the strength of the sintered body was much higher than that of the molded body. However, it was confirmed that as moisture evaporated during the sintering process according to the moisture content contained in the molded body, the swelling occurred in the sintered body due to vapor pressure, and this caused cracks in the longitudinal or transverse direction inside and outside the sintered body. Therefore, optimal moisture content conditions for sintering should be derived. In conclusion, if the operation characteristics and improvements of powder mixing, molding and sintering devices derived from this study are reflected and improved, it is judged that it is possible to derive the optimal process for solidification of dispersive radioactive wastes.

The acceptance criteria for low and intermediate level radioactive waste disposal facilities in Korea to regulate that homogeneous waste, such as concentrated waste and spent resin, should be solidified. In addition, solidification requirements such as compressive strength and leaching test must be satisfied for the solidified radioactive waste solidified sample. It is necessary to develop technologies such as the development of a solidification process for radioactive waste to be solidified and the characteristics of a solidification support. Radioactive waste solidification methods include cement solidification, geopolymer solidification, and vitrification. In general, low-temperature solidification methods such as cement solidification and geopolymer solidification have the advantage of being inexpensive and having simple process equipment. As a high-temperature solidification method, there is typically a vitrification. Glass solidification is generally widely used as a stabilization method for liquid high-level waste, and when applied to low- and intermediate-level radioactive waste, the volume reduction effect due to melting of combustible waste can be obtained. In this study, the advantages and disadvantages of the solidification process technology for radioactive waste and the criteria for accepting the solidified material from domestic and foreign disposal facilities were analyzed.

Present study investigated the waste form integrity of melted products generated from PAM-MSO system, which is proposed and developed to compensate the drawbacks of each system. The disposal suitability of the melting solidification products generated from the plasma arc melting treatment of pulverized cement debris spiked by Pb, Cd and Cs, as indicators of typical hazardous metals and radionuclides existed in the low-level mixed waste in the KHNPPs. The final waste form obtained by the test was evaluated for suitability for disposal. The compressive strength was 261.10 MPa, showing much higher values when compared to other waste form products. The compressive strength of both the sample after irradiation with 107 Gy radiation and that after long-term submersion test (90 days) satisfied the disposal criteria. As a result of the leaching test conducted according to the ANS 16.1 test method, it was confirmed that the leaching index satisfies the disposal criteria.

The decommissioning of nuclear-related facilities at the end of their design life generates various types of radioactive waste. Therefore, the research on appropriate disposal methods according to the form of radioactive waste is needed. This study is about the solidification of uranium contaminated soils that may occur on the site of nuclear facilities. A large amount of radioactively contaminated soil waste was generated during the decommissioning of the uranium conversion plant in KAERI, and research on the proper disposal of this waste has been actively conducted. Numerous minerals in the soil can become glass-ceramic through the phase change of minerals during the sintering process. This method is effective in reducing the volume of waste and the glassceramic waste form has excellent mechanical strength and leaching resistance. In this study, the optimum temperature and time conditions were established for the production of glass-ceramic sintered body of soil. The compressive strength and leachability of the sintered body made by applying the optimal conditions to simulated waste was confirmed. The basic physicochemical properties of simulated soil waste were identified by measuring the pH, moisture content, density, and organic matter content. The elemental compositions in the soil was confirmed by XRF. Soils were classified by particle size, and each sample was compressed with a pressure of 150 MPa or more to prepare a green body. Based on the TG-DSC analysis, an appropriate heating temperature was set (>1,000°C), and the green body was maintained in a muffle furnace for 2~6 hours. The optimal sintering conditions were selected by measuring the compressive strength and volume reduction efficiency of the sintered body for each condition. The difference between the green body and sintered body was observed by XRD and SEM. In the experiments for evaluation of additives, the selected chemical substances were mixed with the soil sample in a rotator. Based on the results of TG-DSC, sintered body was made at 850°C, and the compressive strength and volume reduction were compared. Based on the results, the most effective additive was determined, and the appropriate ratio of the additive was found by adjusting the range of 1~5 wt%. This study was confirmed that the sintered soil waste showed sufficient stability to meet the disposal criteria and effective volume reduction for final disposal.

Encapsulation using cement as a solidification method for disposal of radioactive waste is most commonly used in most advanced countries in the nuclear technology to date due to its advantages such as low material cost and accumulated technology. However, in case of cement solidification, since moisture or hydroxyl group in cement is decomposed by radioactivity, it may happen that gas is generated, structural stability is weakened, and leachability is increased due to low chemical durability. Therefore, the various new solidification methods are being developed to replace it. As one of these alternative technologies, for dispersible metal compounds generated through the incineration replacement process, the study on engineering element technology for powder metallurgy is under way, which overcomes the interference problem between mechanical elements and media that may occur during the process such as the homogeneous mixing process of the target powder substance and additives used in the powder metallurgy concept-based sintering process for the solidification of the final glass composite material (GCM), the process of creating a compressed molded body using a specific mold, the process of final sintering treatment. The solidification process of dispersible radioactive waste can be largely divided into pre-treatment stage, molding stage, and sintering stage, and the characteristics of the final radioactive waste solidification material can vary depending on the solidification treatment characteristics of each stage. In relation with these characteristics, the matters to be considered when designing device for each stage to solidify dispersible radioactive waste (property of super-mixing device for homogenized powder formation, structural geometry and pressure condition of molding device for production of compressed molded body, temperature and operation characteristics of sintering device for final glass composite material (GCM), etc.) are drawn out. It is expected that the solidification device design reflecting these considerations will meet all disposal conditions of radioactive waste material, such as compressive strength and leaching characteristics of solidified radioactive waste material, and create a uniformized solidification of radioactive waste material.

KHNP-CRI has developed Mega-Watt Class PTM (Plasma Torch Melter) for the purpose of reducing the volume of radioactive waste and immobilizing or solidifying radioactive materials. About 1 MW PTM is a treatment technology that operates a plasma torch and puts drum-shaped waste into a melter and radioactive waste in the form of slag is discharged into a waste container. Since only the overflowing slag is discharged from the melter, the discharge is intermittent. Therefore, solidification occurs in the process of discharging the melt. It is difficult to accumulate evenly in the waste container, and there is also an empty space. Solid radioactive waste must be disposed of to meet the acceptance criteria for radioactive waste. Plasma-treated solid waste raised concerns about the requirements. The waste solidification output in a slag container gave us some concerns for the waste package’s solidification and encapsulation requirements. The plasma-treated solid waste process to meet the acceptance criteria will be cost and need time consuming. Thus, a induction heating will be introduced to meet solidification requirements and test criteria of the solidification waste for the waste package disposal.

Two waste forms, namely cement and geopolymer, were investigated and tested in this study to solidify the corrosive sludge generated from the surface and precipitates of the tubes of steam generators in nuclear power plants. The compressive strength of the cement waste form cured for 28 days was inversely proportional to waste loading (24.4 MPa for 0wt% to 2.7 MPa for 60wt%). The corrosive sludge absorbed the free water in the hydration reaction to decrease the cementation reaction. When the corrosive sludge waste loading increased to 60wt%, the cement waste form showed decreased compressive strength (2.7 MPa), which did not satisfy the acceptance criteria of the repository (3.45 MPa). Meanwhile, the compressive strength of the geopolymer waste form cured for 7 days was proportional to waste loading (23.6 MPa for 0wt% to 31.9 MPa for 40wt%). The corrosive sludge absorbed the free water in the geopolymer when the water content decreased, such that a compact geopolymer structure could be obtained. Consequently, the geopolymer waste forms generally showed higher compressive strengths than cement waste forms.