Effective mixing of different-sized aggregates in mobile asphalt plant dryers is crucial for ensuring high-quality, consistent asphalt production. This study explores the application of spatial analysis techniques, particularly the Discrete Element Method (DEM), to understand and optimize the mixing process of aggregates in drum dryers. The research emphasizes the importance of proper mixing to achieve uniform moisture removal and heating across various aggregate sizes. Larger aggregates heat more slowly, while finer particles risk overheating or being carried away by air currents, necessitating careful management of the mixing process. Using LIGGGHTS, an open-source simulation framework, we conducted DEM simulations to analyze the spatial distribution and behavior of aggregates within a 3D model of a drum dryer. The study considered multiple factors affecting mixing efficiency, including drum inclination, rotational speed, and aggregate feeding frequency. Results indicate that the rotational speed of the drum dryer has the most significant impact on mixing effectiveness. The DEM simulations provided valuable insights into particle movement, heat transfer, and potential segregation issues within the dryer. Further investigations into additional factors that may influence aggregate mixing in drum dryers is recommended, paving the way for improved efficiency and quality in asphalt manufacturing.
도심부 도로에서 불투수면적 증가로 인해 발생한 홍수 및 물순환 장애 문제를 해결하기 위해, 투수블록포장이 도입되고 있으며, 물순환 시스템 강화의 필요성에 따라, 투수블록포장은 효과적인 대안으로 주목받고 있다. 투수성 포장의 성능 향상 을 위해서는 교통 하중 지지력을 만족하고, 투수 성능을 동시에 확보해야 하므로 표층뿐만 아니라 하부 투수기층의 설계 기준과 입도 특성에 대한 고려가 필요하다. 그러나, 국내의 경우 설계법이 잘 정립되어 있지 않고, 국외에서는 AASHTO 93 설계법을 구조설계법으로 적용하고 있으며, 투수성 포장재료의 상대강도계수에 대한 연구가 부족하여 다양한 재료에 대 한 설계 적용이 어려운 한계가 존재한다. 이에 본 연구는 투수블록포장 하부 투수기층 골재의 물리적 특성과 입도 기준에 관한 고찰을 통해, 내구성 향상을 위한 설계 요인과 투수 성능 간의 관계 분석 결과를 정리함으로써, 두 방향을 모두 고려하여 효율적인 골재 입도 구성을 도모할 수 있는 적합한 방향성을 정립하는 것을 목표로 한다. 다양한 투수성 포장 설계 조건과 성능에 관한 연구를 다루는 문헌을 수집해 투수 블록포장의 하부구조 단면 설계에 적용할 수 있는 기준 및 연구 방법론을 정리함으로써 실무 연구자들의 국내 연구 활성에 기여하고자 한다
이미지 분석을 통한 재료의 상 구분은 재료의 미세구조 분석을 위해 필수적이다. 이미지 분석에 주로 사용되는 마이크로-CT 이미 지는 대체로 재료를 구성하고 있는 상에 따라 회색조 값이 다르게 나타나므로 이미지의 회색조 값 비교를 통해 상을 구분한다. 순환골 재의 고체상은 수화된 시멘트풀과 천연골재로 구분되는데, 시멘트풀과 천연골재는 CT이미지 상에서 유사한 회색조 분포를 보여 상 을 구분하기 어렵다. 본 연구에서는 Unet-VGG16 네트워크를 활용하여 순환골재 CT 이미지로부터 천연골재를 분할하는 자동화 방법 을 제안하였다. 딥러닝 네트워크를 활용하여 2차원 순환골재 CT 이미지로부터 천연골재 영역을 분할하는 방법과 이를 3차원으로 적 층하여 3차원 천연골재 이미지를 얻는 방법을 제시하였다. 선별된 3차원 천연골재 이미지에서 각각의 골재 입자를 분할하기 위해 이 미지 필터링을 사용하였다. 골재 영역 분할 성능을 정확도, 정밀도, 재현율 F1 스코어를 통해 검증하였다.
This study addresses the environmental impact associated with waste management and natural aggregate production. It explores the potential of utilizing Coal Bottom Ash (CBA) and Reclaimed Asphalt Pavement Aggregate (RAPA) as complete replacements, respectively, for fine and coarse aggregates in concrete. Despite their similarities to natural aggregates, CBA and RAPA often end up in landfills. Laboratory tests were conducted, revealing satisfactory performance in drying shrinkage and air void parameters. However, while the flexural strength met design requirements, the compressive and splitting tensile strengths were lower than predicted. The deviation in strength development behavior from natural aggregate concrete (NAC) was attributed to weak agglomerated aggregates in RAPA and the large size of the interfacial transition zone (ITZ) due to the old asphalt coating surrounding RAPA. To enhance the strength behavior, two methods were employed: compaction in the form of roller-compacted concrete and RAPA abrasion carried out by rolling RAPA in a concrete mixer. Compaction improved aggregate interlock, while RAPA abrasion decreased agglomerated aggregates and minimized asphalt coating, reducing ITZ size. These treatments resulted in improvements in compressive, flexural, and splitting tensile strengths, with the combination of both treatments having the most significant effect. Analysis of relationships between flexural, splitting tensile, and compressive strengths indicated that CBA and RAPA concrete behaved more similarly to NAC after the treatments. This research suggests that with appropriate interventions, it is feasible to utilize CBA and RAPA in concrete, contributing to sustainable construction through improved waste management, carbon footprint reduction, and conservation of natural resources.
PURPOSES : This study is aimed to economic analysis of the ferronickel slag pavement method carried out to suggest the necessity of developing ferronickel slag pavement technology. METHODS : A life cycle cost analysis of the application of the Ferronickel Slag pavement method and the cutting + overlay pavement method was performed to compare the economic indicators and greenhouse gas emissions for each pavement method. RESULTS : As a result of the analysis, regardless of the Ferronickel Slag mixing rate, if the common performance of the Ferronickel Slag pavement method is the same or superior to the existing pavement method, it is more economical than the existing pavement method. Furthermore, the lower the maintenance cost of the Ferronickel Slag pavement method, the higher the economic feasibility due to the high Ferronickel Slag mixing rate. Greenhouse gas emissions can be reduced from at least 9% to up to 53% through the application of the Ferronickel Slag pavement method, except for some scenario analysis results. CONCLUSIONS : This study provided that the Ferronickel Slag pavement method was superior to the existing pavement method in terms of economic and environmental aspects. Therefore, it was found that the objective justification of developing road pavement technology using Ferronickel Slag was secured.
Asphalt concrete, which is used as a road base material, accounts for >90% of a road pavement. A huge amount of waste concrete and waste asphalt concrete aggregates are generated. Recently, carbon neutrality is promoted across all industries for sustainability. Therefore, to achieve carbon neutrality in the asphalt concrete industry, waste asphalt concrete aggregates should be recycled. Additionally, road base materials are prepared using additives to ensure structural stability, durability, and economic efficiency. In this study, recycled asphalt concrete aggregates were used to evaluate the physical properties of road base materials according to the type of polymer additive and mixing method, and the applicability of road base each material was evaluated. Results showed that when the acrylate-based polymer additive was mixed, the uniaxial compressive strength was 30% higher. Furthermore, the compressive strength of the split mix was improved by ~29% compared to the total mix.
The asphalt concrete industry, accounting for >90% of road pavement, is a crucial contributor to construction waste. This study focuses on the recycling of asphalt concrete recycled aggregates, which currently exhibits a low rate. We investigated the application of these aggregates, combined with hardener and mixing water, in the development of ecofriendly road base materials using circular aggregates. Results revealed that the 13-mm asphalt concrete recycled aggregates met all quality standards. However, the 25-mm aggregates did not conform to the reclaimed asphalt content standard; however, they met other quality standards. Moreover, the experimental results for the hardener and mixing water indicated compliance with all quality standards.
PURPOSES : In this study, the alkali aggregate reactivity and expansion characteristics of mortar mixed with waste glass (a recycled aggregate) were confirmed to verify the alkali-silica reaction (ASR) stability and review the appropriateness of the alkali aggregate reactivity test method following the replacement of recycled aggregate.
METHODS : The alkali-aggregate reactivity of waste glass aggregates was measured using the chemical and physical methods described in KS F 2545 and ASTM C 1260, respectively. The reactivity was classified by comparing the results. Cement with a high-alkali content was used to simulate an environment that can induce ASR. Non-reactive fine aggregates, waste glass fine aggregates, reactive general aggregates, and Ferronickel slag aggregates were used as control groups.
RESULTS : Waste glass fine aggregates were classified as reactive when applying the chemical method. In the physical method, they were classified as reactive at 100% and latent reactive at 1%, based on the mixing ratio. Additionally, we discovered that the reliability of the chemical method was low since the ASR of the aggregates was classified differently based on the evaluation method, while the results of the chemical and physical test methods were inconsistent.
CONCLUSIONS : To determine the alkali reactivity of recycled aggregates, the complex use of chemical and physical methods and analysis based on the mixing ratio of the reactive aggregates are required. Small amounts of waste glass aggregate replacements affected the ASR. Because ASR reaction products can affect the long-term thermal expansion of the structure, further research is needed to use ASR aggregates in structures.
PURPOSES : The purpose of this study is to confirm the thermal expansion characteristics of concrete mixed with 1% waste glass fine aggregates, which is the amount stipulated for recycled aggregates in the current quality standard.
METHODS : The coefficient of thermal expansion was measured by applying AASHTOT 336-10 using a LVDT. The results measured were used as physical properties in a finite element analysis to confirm the change in tensile stress and the displacement of the right angle section of the upper slab of a concrete pavement due to admixture substitution.
RESULTS : The thermal expansion coefficients of concrete based on the replacement rate of the admixture when the waste glass fine aggregates are replaced are within the range of the thermal expansion coefficients of concrete specified in the Federal Highway Administration report. As the replacement rate of the admixture increases, the thermal expansion coefficient of concrete decreases. As the thermal expansion coefficient decreases, the slab pavement curling displacement and the tensile stress of the center of the upper slab of concrete decrease.
CONCLUSIONS : In the short term, the presence or absence of waste glass fine aggregates does not significantly affect the thermal expansion coefficient of concrete. However, in the long term, waste glass fine aggregates are reactive aggregates that causes ASR, which creates an expandable gel around the aggregates and results in concrete expansion. Therefore, the relationship between ASR and the thermal expansion coefficient must be analyzed in future studies.
Tin slag is a byproduct obtained from the tin smelting industry and contained naturally occurring radioactive material (NORM); therefore, it has to be managed accordingly. This study focuses on recycling the waste in exchange for natural aggregates for road pavement due to the potential features as construction materials. The main objective of this study is to analyze the use of tin slag by diluting its radioactivity level and as the replacement of natural aggregates while focusing on identifying the mechanical properties of the mixture. Tin slag was used as coarse aggregate in the range of 0–85% while the percentage of recycle glass was maintained at 15% and granite rocks in range of 0–100%. In this research, the concentration activity of NORM in tin slag have been measured using a gamma ray spectrometer. Few laboratory tests for the final product are carried out such as Los Angeles abrasion value (LAAV), aggregate crushing value (ACV), and aggregate impact value (AIV). This study was also conducted to analyze the leachability of As, Cd, Ba, Cr, Pb, Se and Ag from the different composition. From the measurement result, the average concentration of 226Ra, 232Th and 40K are 318.21 Bq·kg−1, 602.07 Bq·kg−1 and 89.84 Bq·kg−1, respectively. The outdoor dose rates were found to be lower than 1.5 mSv·yr−1 in sample A1, A2 and A3 which is the recommended limit for construction materials. The sample toxicity was assessed using the toxicity characteristic leaching procedure (TCLP) and the concentration of the elements studied was analysed using ICP-MS. The result from the analysis indicated that the concentrations of the heavy metal elements were between 0.001–26.94 mg·kg−1, which is lower than the limit for each element. As a conclusion, addition of tin slag between 5 to 25% in exchange of granite rocks as road pavement have showed potential evidence in the test for construction material. Besides, it has low leachability to the environment while diluting the radioactivity level.
최근에는 대규모 건축 및 토목 구조물로 인해 건설 부재의 고강도 및 경량화에 대한 요구가 높아지고 있다. 기존의 경량 시멘트 복합체의 경우 단위 체적 중량이 낮아질 수 있으나 강도 저하 문제가 발생한다. 일반적으로 경량화를 위해서는 시멘트 복합체를 배합할 때 일반 경량골재와 고무경량골재, 플라스틱 펠릿 등 다양한 인공 경량골재를 이용한 시멘트 복합체를 혼 합하여 경량화를 확보할 수 있다. 이 중 시멘트 복합체의 인공 경량골재로 플라스틱을 사용하면 상대적으로 골재 자체의 강도를 확보할 수 있지만 재료의 표면 특성으로 인해 시멘트 페이스트에 부착하는데 불리하고 골재로서의 사용이 불리하다. 이에 본 연구에서는 골재로 가장 적합한 플라스틱의 유형을 선택하기 위해 다양한 유형의 플라스틱 시멘트 화합물을 변수로 하여 실험을 진행하였고 실험 결과 플라스틱의 비중이나 표면 재질에 의해서 시멘트 복합체의 물리적 성질이 변화하는 것을 확인할 수 있었다.