Carbon-based materials have emerged as an excellent class of biomedical materials due to their exceptional mechanical properties, lower surface friction, and resistance to wear, tear, and corrosion. Experimental studies have shown the promising results of carbon-based coatings in the field of biomedical implants. The reasons for their successful applications are their ability to suppress thrombo-inflammatory reactions which are evoked as an immune response due to foreign body object implantation. Different types of carbon coatings such as diamond-like carbon, pyrolytic carbon, silicon carbide, and graphene have been extensively studied and utilized in various fields of life including the biomedical industry. Their atomic arrangement and structural properties give rise to unique features which make them suitable for multiple applications. Due to the specificity and hardness of carbon-based precursors, only a specific type of coating technique may be utilized for nanostructure development and fabrication. In this paper, different coating techniques are discussed which were selected based on the substrate material, the type of implant, and the thickness of coating layer. Chemical vapor deposition-based techniques, thermal spray coating, pulsed laser deposition, and biomimetic coatings are some of the most common techniques that are used in the field of biomaterials to deposit a coating layer on the implant. Literature gathered in this review has significance in the field of biomedical implant industry to reduce its failure rate by making surfaces inert, decreasing corrosion related issues and enhancing biocompatibility.

In this experimental work, a p-type c-Si (100) substrate with 8 × 8 × 2 mm dimension was taken for TiCN thin-film coating deposition. The whole deposition process was carried out by chemical vapor deposition (CVD) process. The Si substrate was placed within the CVD chamber at base pressure and process pressure of 0.75 and 500 mTorr, respectively, in the presence of TiO2 (99.99% pure) and C (99.99% pure) powder mixture. Later on, quantity of C powder was varied for different set experiments. The deposition of TiCN coating was carried out in the presence of N2– H2–TiCl4–CH3CN gas mixture and 600 ℃ of fixed temperature. The time for deposition was fixed for 90 min with 10 and 5 ℃ min− 1 heating and cooling rate, respectively. Later on, heat treatment process was carried out over these deposited TiCN samples to investigate the changing characteristics. The heat treatment was carried out at 800 ℃ within the CVD chamber in the absence of any gas flow rate. The morphological properties of heat-treated samples have been improved significantly, evidence is observed from SEM and AFM analyses. The structural analysis by XRD has been suggested, upgradation in crystallinity of the heat-treated film as it possessed with sharp and higher intensity peaks. Evidence has been found that the electrochemical properties are enhanced for heat-treated sample. Raman spectroscopy shows that the intensity of acoustic phonon modes predominates the optic phonon modes for untreated samples, whereas for heat-treated samples, opposite trends have been observed. However, significant degradation in mechanical properties for heat-treated sample has been observed compared to untreated sample.

The effect of multi-walled carbon nanotubes (MWCNT) coating in the presence of polyethyleneimine (PEI) of different molecular weights (MW) on the interfacial shear strength (IFSS) of carbon fiber/acrylonitrile–butadiene–styrene (ABS) and carbon fiber/epoxy composites was investigated. The IFSS between the carbon fiber and the polymer was evaluated by means of single fiber microbonding test. The results indicated that uses of the carbon fibers uncoated and coated with pristine, low MW PEI-treated, and high MW PEI-treated MWCNT significantly influenced the IFSS of both thermoplastic and thermosetting carbon fiber composites as well as the carbon fiber surface topography. The incorporation of low MW (about 1300) PEI into the carboxylated MWCNT was more effective not only to uniformly coat the carbon fiber with the MWCNT but also to improve the interfacial bonding strength between the carbon fiber and the polymer than that of high MW (about 25,000) PEI. In addition, carbon fiber/epoxy composite exhibited the IFSS much higher than carbon fiber/ABS composite due to the chemical interactions between the epoxy resin and amine groups existing in the PEI-treated MWCNT.

In this research, carbon nanotubes(CNT) and graphene nanoplates(GnP) are deposited on the surface of carbon fibers(CF) at once. Investigating the effect between CNT and GnP on increasing the interfacial and mechanical properties of carbon fiber reinforced epoxy composites(CFRP). The cross section of the CFRP composites indicates that the GnPs/CNTs hybrid coating exhibits significantly higher mechanical performance in all coating samples. The interlayer shear strength of the GnPs/CNT hybrid coated CFRP composite was 90% higher than that of the uncoated CF composite. The flexural and tensile strength of CFRP composites using GnPs /CNT hybrid coatings were improved by 52% and 70%, respectively, compared to uncoated CF.

본 연구에서는 해수를 유도용액으로 사용하고 하수처리수를 공급수로 사용하는 정삼투막 공정의 유기/바이오 오염물에 의한 막오염을 저감하기 위해 폴리도파민/탄소 나노 튜브 복합 분리막을 제작하였다. 분리막은 기존 계면중합반응에 탄소 나노 튜브를 첨가하여 초박형 복합 분리막을 제조한 후, 폴리도파민으로 코팅시켜 제조하였다. 제작 된 분리막은 알긴산나트륨(Sodium alginate)용액과 미생물(Pseudomonas aeruginosa PA01) 부착 실험을 통하여 수투과도와 막오염도를 평가하였다. 그 결과, 폴리도파민/탄소 나노 튜브 복합 분리막은 복합되지 않은 분리막에 비하여 높은 수투과도와 낮은 막오염 성능을 보였다.

Carbon nanofibers (CNF) are widely used as active agents for electrodes in Li-ion secondary battery cells, supercapacitors, and fuel cells. Nanoscale coatings on CNF electrodes can increase the output and lifespan of battery devices. Atomic layer deposition (ALD) can control the coating thickness at the nanoscale regardless of the shape, suitable for coating CNFs. However, because the CNF surface comprises stable C–C bonds, initiating homogeneous nuclear formation is difficult because of the lack of initial nucleation sites. This study introduces uniform nucleation site formation on CNF surfaces to promote a uniform SnO2 layer. We pretreat the CNF surface by introducing H2O or Al2O3 (trimethylaluminum + H2O) before the SnO2 ALD process to form active sites on the CNF surface. Transmission electron microscopy and energy-dispersive spectroscopy both identify the SnO2 layer morphology on the CNF. The Al2O3-pretreated sample shows a uniform SnO2 layer, while island-type SnOx layers grow sparsely on the H2Opretreated or untreated CNF.

In this study, we investigated to the heat transfer performance of coating nano-structure with various shapes and patterns on the heat transfer surface. As a result of the measurement of the 3D nano shape, it was confirmed that the roughness generally increases when the adhesive is sprayed on the coating surface and finished durability experiment. In the case of TEOS adhesive, the roughness increased by 0.074 ㎛, 0.012 ㎛ and 0.015 ㎛, and the contact angle decreased 12.64°, 1.31°, 9.84° at the coating time of 120 seconds, 180 seconds and 240 seconds, respectively. In the case of PVA adhesive, the roughness increased by 0.069 ㎛, 0.056 ㎛ and 0.03 ㎛, and the contact angle decreased 2.85°, 4.82°, 6.96° at the coating time of 120 seconds, 180 seconds and 240 seconds, respectively. In the case of DGEBF adhesive, the roughness increased by 0.042 ㎛, 0.053 ㎛ and 0 ㎛, and the contact angle decreased 0.81° at the coating time of 120 seconds, increased 4.82°, 6.96° at the coating time of 180 seconds and 240 seconds, respectively. As a result, the durability tends to decrease as more nano-structures are deposited, and 3D nano shapes, contact angles and SEM photographs showed that the performance of the PVA adhesive was superior among the three adhesives.

다중벽 탄소나노튜브(MWCNT)는 전기적, 기계적 성질이 매우 우수한 소재이나, MWCNT를 복합 체로 응용하는 과정에서 MWCNT의 분산이 어려워 복합체의 제조에 제한을 받고 있다. 본 연구에서는 MWCNT의 표면을 산화시켜 -OH기를 표면에 도입하고, 표면에 음전하를 증가시켜 불소 고분자(PTFE) 도막에서 MWCNT의 분산을 증대시켰다. 그리고, MWCNT의 효과적인 분산으로 PTFE 복합체 도막의 경도와 소수성이 증가되고, 전기 정도성을 부여하여 표면의 기능성이 증대됨을 보여주었다.

High-quality β-silicon carbide (SiC) coatings are expected to prevent the oxidation degradation of carbon fibers in carbon fiber/silicon carbide (C/SiC) composites at high temperature. Uniform and dense β-SiC coatings were deposited on carbon fibers by low-pressure chemical vapor deposition (LP-CVD) using silane (SiH4) and acetylene (C2H2) as source gases which were carried by hydrogen gas. SiC coating layers with nanometer scale microstructures were obtained by optimization of the processing parameters considering deposition mechanisms. The thickness and morphology of β-SiC coatings can be controlled by adjustment of the amount of source gas flow, the mean velocity of the gas flow, and deposition time. XRD and FE-SEM analyses showed that dense and crack-free β-SiC coating layers are crystallized in β-SiC structure with a thickness of around 2 micrometers depending on the processing parameters. The fine and dense microstructures with micrometer level thickness of the SiC coating layers are anticipated to effectively protect carbon fibers against the oxidation at high-temperatures.

A diamond-like carbon (DLC) film deposited on a WC disk was investigated to improve disk wear resistance for injection molding of zirconia optical ferrule. The deposition of DLC films was performed using the filtered vacuum arc ion plating (FV-AIP) system with a graphite target. The coating processing was controlled with different deposition times and the other conditions for coating, such as input power, working pressure, substrate temperature, gas flow, and bias voltage, were fixed. The coating layers of DLC were characterized using FE-SEM, AFM, and Raman spectrometry; the mechanical properties were investigated with a scratch tester and a nano-indenter. The friction coefficient of the DLC coated on the WC was obtained using a pin-on-disk, according to the ASTM G163-99. The thickness of DLC films coated for 20 min. and 60 min. was about 750 nm and 300 nm, respectively. The surface roughness of DLC films coated for 60 min. was 5.9 nm. The Raman spectrum revealed that the G peak of DLC film was composed of sp3 amorphous carbon bonds. The critical load (Lc) of DLC film obtained with the scratch tester was 14.6 N. The hardness and elastic modulus of DLC measured with the nano-indenter were 36.9 GPa and 585.5 GPa, respectively. The friction coefficient of DLC coated on WC decreased from 0.2 to 0.01. The wear property of DLC coated on WC was enhanced by a factor of 20.

Carbon blacks could be used as the filler for the electromagnetic interference (EMI) shielding. The poly vinyl alcohol (PVA) and polyvinylidene fluoride (PVDF) were used as the matrix for the carbon black fillers. Porous carbon blacks were prepared by CO2 activation. The activation was performed by treating the carbon blacks in CO2 to different degrees of burnoff. During the activation, the enlargement of pore diameters, and development of microporous and mesoporous structures were introduced in the carbon blacks, resulting in an increase of extremely large specific surface areas. The porosity of carbon blacks was an increasing function of the degree of burn-off. The surface area increased from 80 m2/g to 1142 m2/g and the total pore volume increased from 0.14073 cc·g-1 to 0.9343 cc·g-1. Also, the C=O functional group characterized by aldehydes, ketones, carboxylic acids and esters was enhanced during the activation process. The EMI shielding effectiveness (SE) of raw N330 carbon blacks filled with PVA was about 1 dB and those of the activated carbon blacks increased to the values between 6 and 9 dB. The EMI SE of raw N330 carbon blacks filled with PVDF was about 7 dB and the EMI SE increased to the range from 11 to 15 dB by the activation.

In this study, densified 4D carbon/carbon composites were made from carbon fiber and coal tar pitch through the process of pressure impregnation and carbonization and then followed by carbonization and graphitization. To improve the oxidative resistance of the prepared carbon/carbon composites, the surface of carbon/carbon composites was coated on SiC by the pack cementation method. The SiC coated layer was created by depending on the constitution of pack powder, and reaction time of pack-cementation. The morpology of crystalline and texture of these SiC coated carbon/carbon composites were investigated by XRD, SEM/EDS observation. So the coating mechanism of pack-cementation process was proposed. The oxidative res istance were observed through the air oxidation test, and then the optimal condition of pack cementation was found by them. Besides, the oxidative mechanism of SiC formed was proposed through the observation of SiC coated surface, which was undergone by oxidation test.

A coating system derived from the combination of a sodium and a potassium water glass was developed to apply for steel in oxidizing and humidity environments at elevated temperature. Parameters such as filler volume, viscosity or coating thickness were varied to optimize the coatings. The coated specimens were investigated by TGA, SEM/EDS, and XRD to clarify the microstructure morphology and anti-oxidation behavior. Finally, oxidation tests, adhesion tests, thermal shock resistance tests and humidity resistance tests were performed to evaluate the performance of developed coating.