최근 시멘트 콘크리트 포장의 아스팔트 덧씌우기 포장을 유지보수 공법으로 채택할 경우 반사균열이 다수 발생하여 유지보수 비용 증가로 이루어지고 있다. 반사균열 발생일 지연시키기 위하여 다양한 재료 및 공법을 사용하고 있으나 이에 대한 효과를 정확하게 평 가하는 시험방법 및 평가기준이 미비한 상태이다. 미국에서도 반사균열 문제로 인하여 유지보수 비용이 급격히 증가하고 있으며, 아스 팔트 함량을 높게 하고 개질제 및 그리드를 사용하여 반사균열 발생을 지연시키려는 노력을 하고 있다. 미국 및 선진국에서는 반사균열 평가 시험법으로 Texas Overlay Tester를 범용으로 사용하고 있으며, 반사균열 저항성 평가에 유일무 이한 장비로 알려져 있다. 최근 93%에 이르는 하중 감소율에 도달하는 하중 재하횟수 시험에 시간적 노력과 편차가 크다는 논란이 재 기되어 1000회 까지만 수행하여 균열발생(crack initiation)과 균열전파(crack propagation) 특성울 계산하여 보다 역학적인 방법에 의한 반 사균열 저항성 평가가 시도되고 있다. 밀입도, PSMA, 구스, 그리드 보강 아스팔트 혼합물에 대한 Overlay Tester를 이용하여 반사균열 수행을 수행하였으며, 이에 대한 균 열발생과 균열 전파 특서을 정량화 하여 비교 분석을 실시하였다.
Interim dry cask storage systems comprising AISI 304 or 316 stainless steel canisters have become critical for the storage of spent nuclear fuel from light water reactors in the Republic of Korea. However, the combination of microstructural sensitization, residual tensile stress, and corrosive environments can induce chloride-induced stress corrosion cracking (CISCC) for stainless steel canisters. Suppressing one or more of these three variables can effectively mitigate CISCC initiation or propagation. Surface-modification technologies, such as surface peening and burnishing, focus on relieving residual tensile stress by introducing compressive stress to near-surface regions of materials. Overlay coating methods such as cold spray can serve as a barrier between the environment and the canister, while also inducing compressive stress similar to surface peening. This approach can both mitigate CISCC initiation and facilitate CISCC repair. Surface-painting methods can also be used to isolate materials from external corrosive environments. However, environmental variables, such as relative humidity, composition of surface deposits, and pH can affect the CISCC behavior. Therefore, in addition to research on surface modification and coating technologies, site-specific environmental investigations of various nuclear power plants are required.
콘크리트 구조의 인장 보강재로 주로 사용되는 철근은 높은 인장강도와 연성이 우수한 변형 특성에 도 불구하고 부식이 발생할 수 있다는 단점을 갖고 있다. 이러한 문제점을 개선하기 위하여 부식이 발 생하지 않는 다양한 재료 중 FRP(Fiber Reinforced Polymer)를 철근과 유사한 형태의 Rod로 제작하 여 철근을 대체하는 보강재로 사용하기 위한 연구가 진행되고 있다. 그중에서도 인장강도가 우수한 탄 소 및 유리섬유를 일방향으로 성형하고 Rod 표면을 굴곡 처리한 CFRP 및 GFRP 보강근을 중심으로 콘크리트 구조에 적용하기 위한 연구가 활발하게 진행되고 있다. 이 연구에서는 FRP Rod를 보강근으 로 하는 콘크리트 부재의 부착특성과 균열폭, 처짐과 같은 사용성 평가에 중요한 역할을 하는 인장강 화효과를 포함한 균열거동 특성을 파악하기 위하여 단변의 피복두께와 FRP 보강근 지름의 비를 1.0에 서 3.5 까지 0.5배씩 증가하는 직사각형 단면을 갖는 길이 1,000mm의 인장부재를 제작하여 만능재료 시험기(Universal Testing Machine)를 이용한 직접인장실험을 수행한 후, 피복두께와 FRP 보강근의 지름 비에 따른 균열거동(Cracking Behavior) 및 인장강화효과(Tension Stiffening Effect)를 분석하고 현행 설계기준의 규정과 비교하였다. 작용하중에 따라 발생하는 균열에 대해서 횡방향균열(Transverse Crack)과 쪼갬균열(Splitting Crack)로 각각 구분하고, DAQ(Data Acquisition) 시스템을 이용하여 콘 크리트 인장부재에 매입된 CFRP 및 GFRP 보강근의 변형량 및 작용하중을 측정하였으며, 그 결과로 부터 하중-변형률 관계로 대표되는 인장강화효과를 분석하였다. 균열거동 및 인장강화효과를 분석한 결과, CFRP 또는 GFRP Rod를 보강근으로 하는 콘크리트 인장부재는 FRP 보강근과 콘크리트의 부 착강도를 감소시키는 쪼갬균열이 발생하지 않도록 피복두께를 보강근 지름의 2.5배 이상 확보하였을 때, 각 보강근별로 극한강도 fu의 60-70%에 해당하는 하중이 작용하는 단계에서 인장강화효과는 우 수한 것으로 나타났으며, 철근을 보강근으로 하는 현행 설계기준의 규정으로 예측한 결과보다 우수한 인장강화효과를 얻을 수 있음을 확인하였다.
The purpose of this study is to review the available literature on the effectiveness of fibers in preventing early-age shrinkage cracking on cementitious concrete. The overview describes the widely used ASTM C1579 (Standard Test Method for Evaluating Plastic Shrinkage Cracking of Restrained Fiber Reinforced Concrete (Using a Steel Form Insert) for plastic shrinkage cracking. The past literature used crack length, width, or area to describe and quantify cracks on concrete specimens. To keep things simple, this review expresses the length, width or area as a percentage of the control specimen. Finally, the study establishes a relationship between fiber volume and aspect ratio on plastic shrinkage and compressive strength of concrete. It was concluded that fiber is sufficient enough to mitigate plastic shrinkage cracking. An increase in fiber volume and aspect ratio reduces the early-age cracking of concrete but harm its compressive strength.
The presence of technological voids in deep geological repositories for high-level radioactive nuclear waste can have negative effects on the hydro-mechanical properties of the engineered barrier system when groundwater infiltrates from the surrounding rock. This study conducted hydration tests along with image acquisition and X-ray CT analysis on compacted Korean bentonite samples, which simulated technological voids filling to investigate the behavior of fracturing (piping erosion) and cracking deterioration. We utilized a dual syringe pump to inject water into a cell consisting of a bentonite block and technological voids at a consistent flow rate. The results showed that water inflow to fill technological voids led to partial hydration and self-sealing, followed by the formation of an erosional piping channel along the wetting front. After the piping channel generated, the cyclic filling-piping stage is characterized by the repetitive accumulation and drop of water pressure, accompanied by the opening and closing of piping channels. The stoppage of water inflow leads to the formation of macro- and micro cracks in bentonite due to moisture migration caused by high suction pressure. These cracks create preferential flow paths that promote longterm groundwater infiltration. The experimental test and analysis are currently ongoing. Further experiments will be conducted to investigate the effects of different dry density in bentonite, flow rate, and chemical composition of injected water.
One of the options for spent fuel dry storage systems is to store them in canisters using metal or concrete casks close to shore. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. A canister made of austenitic stainless steel has several welding lines on the wall and lid, which are generated during the welding process and have high residual tensile stress. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. In order to evaluate such soundness, an accelerated test capable of simulating the CISCC crack propagation phenomenon of the canister weld is required. In this study, a test device for performing the CISCC simulation test was constructed using the DCPD device. The direct current potential drop (DCPD) technique is a widely accepted method of monitoring crack initiation and growth in controlled laboratory tests. Total 10 types of test specimens with varying welds, base metal, salinity and stress were selected and a sealed chamber with DCPD test apparatus were designed and constructed to evaluate them. The chamber for CISCC simulation was manufactured as a sealed with a solution containing 10% MgCl2. A 1/2 CT specimen with precracked pre-cracks was loaded into the prepared container, and gauze was attached from the bottom for smooth delivery to the specimen to facilitate penetration of chloride. After the test, the measured DCPD data were correlated with Electron Back scattered Diffraction (EBSD) data.
An austenitic stainless steel canister functions as a containment barrier for spent nuclear fuel and radioactive materials. The canister on the spent fuel storage system near the coastal area has several welding lines in the wall and lid, which have high residual tensile stresses after welding procedure. Interaction between austenitic stainless steel and chloride environment from a sea forms a detrimental condition causing chloride induced stress corrosion cracking (CISCC) in the canister. The South Korea is concerned with the dry storage of high-level spent nuclear fuel and radioactive wastes to be built on the site of a nuclear power plant. The importance of aging management has recently emerged for mitigating CISCC of dry storage canisters. When a corrosive pit is created by a localized corrosion in a sea water atmosphere, it initiates and grows as CISCC crack. Surface stress improvement works by inducing plastic strain which results in elastic relaxation that generates residual compressive stress. Surface stress improvement methods such as roller burnishing process can effectively mitigate the potential for CISCC of the canister external surfaces. The generation of compressive stress layer can inhibit the transition to cracking initiation. In this study, a flat roller burnishing process was applied as a prevention technology to CISCC of stainless steel canisters. Roller burnishing process parameters have been selected for 1:3 scale canister model having a diameter of 600 mm, a length of 1,000 mm and a thickness of 10 mm on the basis of the burnishing conditions available to control residual tensile stress of austenitic stainless steel plate specimens. The surface roughness of the scaled canister model was investigated using a surface roughness measurement equipment after roller burnishing treatment. The surface residual stresses of the scaled canister model were measured by a hole drilling contour method attached with strain gauge. The burnishing test results showed that the surface roughness of the scaled canister model was considerably improved with flat rollers having the tip width of 4 mm. The surface of the scaled canister model had significant residual compressive stress after burnishing treatment. The roller burnished canister with good surface roughness could reduce the number of crack initiation sites and the residual compressive stress formed on the welded surface might prevent the crack initiation by reducing tensile residual stress in the weld zone, finally leads to CISCC resistance.
Safe management of spent nuclear fuel (SNF) is a key issue to determine sustainability of current light water reactor (LWR) fleet. However, none of the countries are actually conducting permanent disposal of SNFs yet. Instead, most countries are pursuing interim storage of spent nuclear fuels in dry cask storage system (DCSS). These dry casks are usually made of stainlesssteels for resistibility against cracking and corrosion, which can be occurred over a long-term storage period. Nevertheless, some corrosion called Chloride-Induced Stress Corrosion Cracking (CISCC) can arise in certain conditions, exacerbating the lifetime of dry casks. CISCC can occur if the three conditions are satisfied simultaneously: (i) residual tensile stress, (ii) material sensitization, and (iii) chloride-rich environment. A residual tensile stress is developed by the two processes. One is the bending process of stainless-steel plates into a cylindrical shape, and the other is the welding process, which can incur solidification-induced stress. These stresses provide a driving force of pit-to-crack transition. Around the fusion weld areas, chromium is precipitated at the grain boundary as a carbide form while it depletes chromium around it, leading to material susceptible to pitting corrosion. It is called sensitization. Finally, coastal regions, where nuclear power plants usually operate, tend to have a higher relative humidity and more chloride concentration compared to inland areas. This high humidity and chloride ion concentration initiate pitting corrosion on the surface of stainless-steels. To prevent initiation of CISCC, at least one of the three conditions should be removed. For this, several surface engineering techniques are under investigation. One of the most promising approaches is surface peening method, which is the process that impacts the surface of materials with media (e.g., small pins, balls, laser pulse). By this impact, plastic deformation on the surface occurs with compressive stress that counteracts with pre-existing residual tensile stress, so this approach can prevent pit-to-crack transition of stainless-steels. Also, cold spray deposition can prevent CISCC. Cold spray deposition is a method of spraying fine metal powder to a substrate by accelerating them to supersonic velocity with propellant gas. As a result, a thin coating composed of the feedstock powders can protect the substrate from outer corrosive environments. In addition, the impact of the feedstock powder on the substrate during the process provides compressive stress, similar to the peening method.
PURPOSES : The numeric-based Highway Pavement Management System (HPMS), along with an advanced three-dimensional pavement condition monitoring profiler vehicle (3DPM), in South Korea has presented remarkable advancements in pavement management since the early 2000. Based on these results, visual distress on pavement surfaces can be easily detected and analyzed. Additionally, the entire expressway pavement surface conditions in South Korea can be easily monitored using the current graphical user interface-based advanced information graphic (AIG) approach. Therefore, a critically negative pavement section can be detected and managed more easily and efficiently. However, the actual mechanical performance of the selected pavement layer still needs to be investigated in a more thorough manner not only to provide more accurate pavement performance results but also to verify the feasibility of the current 3DPM and AIG approaches. In this study, the low-temperature performance of the selected asphalt pavement layer section was evaluated to further verify and strengthen the feasibility of the current 3DPM and AIG approaches developed by the Korea Expressway Corporation. METHODS : Based on 3DPM and AIG approach, the positive and negative-riding-quality road sections were selected, respectively. The asphalt material cores were extracted from each section then bending beam rheometer mixture creep test was performed to measure their low-temperature properties. Based on the experimental results, thermal stress results were computed and visually compared. RESULTS : As expected, the asphalt material from the negative driving performance section presented a poorer low-temperature cracking resistance than that from the positive driving performance section. CONCLUSIONS : Current 3DPM equipment can successfully evaluate expressway surface conditions and the corresponding material performance quality. However, more extensive experimental studies are recommended to verify and strengthen the findings of this study
One of the options for spent fuel dry storage systems is to store them in canisters using metal or concrete casks close to shore. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. A canister made of austenitic stainless steel has several welding lines on the wall and lid, which are generated during the welding process and have high residual tensile stress. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. In order to evaluate such soundness, an accelerated test capable of simulating the CISCC crack propagation phenomenon of the canister weld is required. In this study, a test device for performing the CISCC simulation test was constructed using the DCPD device. The direct current potential drop (DCPD) technique is a widely accepted method of monitoring crack initiation and growth in controlled laboratory tests. In its simplest form it involves passing a constant current through the test piece and accurately measuring the electrical potential across the crack plane, and it is a suitable device to measure crack growth in real time. The requirements for the CISCC simulation test selected based on the literature search results include test material 316 L, load range 1.75YS, positive displacement load, and 7% MgCl2 concentration. In order to smoothly evaluate these various conditions, it was determined that it is advantageous to collect crack length data in real time using a DCPD device, rather than receiving and analyzing specimens maintained for a certain time in the chamber. Therefore, in this study, 4 types of test conditions in real time was built, and data collection on crack propagation could be performed in real time by using it.
The spent fuel storage canister is generally made of austenitic stainless-steel and has the role of an important barrier to encapsulate spent fuels and radioactive materials. Canister near coastal area has welding lines, which have high residual tensile stresses after welding process. Interaction between austenitic stainless steel and chloride environment forms detrimental condition causing chloride induced stress corrosion cracking (CISCC) in canister. Reducing or eliminating tensile stress on canister can significantly decrease probability of crack initiation. Surface stress improvement works by inducing plastic strain which results in elastic relaxation that generates compressive stresses. Surface stress improvement methods such as burnishing process can effectively prevent for CISCC of canister surfaces. In this study, burnishing treatment has been evaluated to control residual tensile stress practically applicable to atmospheric CISCC for aging management of steel canisters. Burnishing process was selected as a prevention technology to CISCC of stainless steel canisters to improve resistance of CISCC through enhancement of surface roughness and generation of compressive residual stress. SUS 316 SAW (Submerged Arc Welding) specimens were burnished with flat roller and round roller after manufactured and assembled on CNC machine using base plate. The burnishing test results showed that the surface roughness of SUS 316 SAW welded specimens after roller burnishing of pass No. 5 was improved with 85% with flat roller and 93% with round roller, individually. Surface roughness showed the best state when burnished at pressure of 115 kgf, feeding rate of 40 m/stroke and pass No. of 5 turns with round roller. The surface of SUS 316 SAW welded specimens had much high residual compressive stress than yield stress of SUS 316 materials with roller burnishing treatment, independently of kinds of roller. The surface of the welded specimen by round roller burnishing showed smaller compressive stress and deeper stress region than in the surface of flat round roller burnishing. The roller burnished canister with good surface roughness could reduce the number of crack initiation sites and the high residual compressive stress formed on the welded surface might prevent the crack initiation by reducing or eliminating tensile residual stress in the weld zone, finally leads to excellent CISCC resistance. The crack growth behavior of SUS 316 welded specimens will need to investigate to evaluate the corrosion integrity of the canister materials under chloride atmosphere according to burnishing treatment.
PURPOSES : The aim of this study is to evaluate the effects of air voids, binder content, and aggregate gradation on the indirect tensile strength (IDT) and cracking tolerance index (CTindex) of cored asphalt pavements.
METHODS : Cored samples were obtained from roads in Incheon city, and several laboratory experiments were performed. First, the cored samples were first to cut into a size appropriate for the IDT test. Subsequently, the air voids of the samples were measured. The damaged sample from the IDT test was loose mixed at 150 ℃ before the binder content was determined, which was conducted via an asphalt extraction test. Finally, the clean aggregates obtained from asphalt extraction process were analyzed in the aggregate gradation test.
RESULTS : The result shows that an increase in air voids from 4% to 8% decreases the IDT and cracking tolerance index (CTindex) by 30% and 28%, respectively. Incorporating a binder enhances the ductile behavior of the asphalt mixture, resulting in a higher CTindex. Finally, the contribution of the aggregate grade on the IDT and CTindex is negligible.
CONCLUSIONS : The IDT and CTindex are primarily affected by the air voids and binder content. A higher percentage of air voids results in a lower IDT. In addition, a higher amount of binder increases the IDT and CTindex of the cored samples. Meanwhile, the aggregate grade does not affect the IDT.
PURPOSES : A mechanistic-empirical (ME) predictive design logic that can compute the reflective cracking life of hot-mix asphalt (HMA) overlaid on top of a composite pavement is proposed herein.
METHODS : The overlay thickness design and analysis logic of the HMA were formulated based on the ME concept of reflection crack propagation. Climate data, traffic load data, the pavement material properties, and the thickness of each layer of the pavement are the main inputs for the ME-Reflective Cracking Rate (RCR) prediction algorithm. An Microsoft Excel Virtual Basic for Application (VBA) program was created to aid designers in assessing the expected performance of an HMA overlay design. Calibration was done using data from the Long-Term Pavement Performance (LTPP) sections. Sensitivity analysis was conducted to compare the results yielded by the program and data from a report by the Texas Transportation Institute.
RESULTS : The predictive model performance effectively generates the dynamic and relaxation modulus curves. The correlation value of the calibration factors, R2, is 0.79. The calibration factors used for the Asphalt Overlay Thickness Design (AOTD) program and the sensitivity analysis, i.e., k1, k2,, and k3,, are set to 5, 5, and 150, respectively. The sensitivity of the AOTD program affords reasonable results. Additionally, the program yields results similar to the trends presented in a report by the Federal Highway Administration.
CONCLUSIONS : The proposed ME design logic is successfully translated into an Excel VBA program, AOTD, which can perform routine assessments of laboratory tests for HMA overlays. The program can effectively perform numerous iterations and computations to predict an HMA overlay. The predictive model can generate reasonable dynamic modulus and relaxation modulus curves for the characterization of HMA overlays. Under the same asphalt binder grade and HMA type, doubling the HMA overlay thickness yields three times the expected reflective cracking service life.
The spent fuel dry storage canister is generally made of austenitic stainless-steel and has the role of an important barrier to encapsulate spent fuels and radioactive materials. The canister on the dry storage system has several welding lines in the wall and lid, which have high residual tensile stresses after welding procedure. Interaction between stainless steel and chloride environment from a sea results in an aged-related degradation phenomenon causing chloride induced stress corrosion cracking (CISCC) in the dry storage system. A pending issue to the interim storage of spent fuel awaiting repository disposal is their susceptibility to CISCC of stainless steel canisters. The available mitigation technology should be studied sufficiently to prevent the degradation phenomenon. This paper assesses stress-based mitigation to control residual tensile stress practically applicable to the atmospheric CISCC for the aging management of the stainless steel canisters. There are major components, that is, elevated tensile stress, susceptible material and corrosive environment that must be simultaneously present for CISCC degradation to occur. Surface stress improvement can effectively mitigate the potential for CISCC of the canister external surfaces. The potential deleterious effect of the additional work is negated by the presence of compressive residual stress, which removes the tensile stress needed for CISCC to occur. Surface stress improvement methods such as shock-based peening, shot peening and low plasticity burnishing can be applied for surface stress improvement of the canisters. Stress relaxation processes and advanced welding methods such as laser beam welding and friction stir welding can be also available to mitigate the susceptibility to CISCC. As the result assessing the stress-based mitigation technologies, promising candidate methods could be selected to reduce the residual tensile stresses and to control an aged-related degradation condition causing CISCC in the spent fuel dry storage canister.